LEEBOY CHALLENGER V BROOM Operations, Service & Parts Manual 1001855-02 PDF DOWNLOAD

LEEBOY CHALLENGER V BROOM Operations, Service & Parts Manual 1001855-02 PDF DOWNLOAD

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LEEBOY CHALLENGER V BROOM Operations, Service & Parts Manual 1001855-02 PDF DOWNLOAD 

Language : English
Pages : 210
Downloadable :Yes
File Type : PDF

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LEEBOY CHALLENGER V BROOM Operations, Service & Parts Manual 1001855-02 PDF DOWNLOAD 

INTRODUCTION:

• READ THIS MANUAL PRIOR TO OPERATING the broom. This manual is an important part of the broom and should be kept with the broom at all times in the dedicated storage container on the broom.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this unit. Reading the manual will help you and others avoid injury and help prevent any damage to the broom.
• If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information on page 3-3). See Contact Information on page 3-3.
• This manual is intended as a guide for the safe and efficient use of the broom. This manual covers the procedures for proper operation and maintenance of the broom. This manual contains information that was available at the time of printing.
  This manual provides information for use by the equipment operator under the following headings:

equipment operator under the following headings:Safety—See Section 2 for important safety guidelines information General Information—See Section 3 for important warranty, contact, and Broom Nameplate information.Specifications—See Section 4 for all major system specifications and typical torque value tables.Component Location—See Section 5 for general overview of controls and major components.Operation—See Section 6 for control functionality and normal broom operation.Maintenance—See Section 7 for basic preventive maintenance and repair procedures.Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.Schematics—See Section 9 for schematic diagrams of electrical wiring. Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts

TABLE OF CONTENTS:

LEEBOY CHALLENGER V BROOM Operations, Service & Parts Manual 1001855-02 PDF DOWNLOAD 

Disclaimer..............................................  2
© 2009 VT LeeBoy, Inc...................................  2
Safety Precautions...................................... 13
Limited Warranty Policy................................. 20
Record Of Ownership..................................... 21
Nameplates.............................................. 22
Specifications.......................................... 25
Broom Control Console................................... 34
Pre-Operation........................................... 42
Starting The Engine..................................... 42
Brush Operation......................................... 44
Dust Suppression System................................. 45
Transporting The Broom.................................. 45
General Information..................................... 24
Maintenance Schedule.................................... 58
General Information..................................... 48
Engine Maintenance...................................... 58
Electrical Maintenance.................................. 62
Broom System Maintenance................................ 68
Troubleshooting Charts.................................. 74
Illustrated Parts List.................................. 94
Alpahbetical Parts Index................................186
Table of Contents.......................................  4
Introduction............................................  9
Safety.................................................. 11
	Safety Precautions.................................. 13
	Location Of Safety Decals .......................... 16
General Information..................................... 19
	Limited Warranty Policy............................. 20
		Warranty ....................................... 20
		Limitations .................................... 20
		Items Not Covered .............................. 21
	Contact Information ................................ 21
	Record Of Ownership ................................ 21
		Other Limitations .............................. 21
	Nameplates ......................................... 22
		Broom Nameplates ............................... 22
		Engine Nameplate ............................... 22
Specifications.......................................... 23
	General Information ................................ 24
		Engine ......................................... 24
		Electrical System .............................. 24
		Hydraulic System ............................... 24
	Specifications ..................................... 25
Component Location...................................... 29
	Instrument Panel ................................... 30
	Steering Console ................................... 32
	Broom Control Console .............................. 34
	Heat & Air Conditioning Controls ................... 36
	Windshield Wiper, Defrost & Dome Light Controls .... 38
	Defroster Fan ...................................... 40
	Hydraulic Brush Lift Lock .......................... 40
Operation............................................... 41
	Pre-Operation ...................................... 42
		Pre-Operation Checklist ........................ 42
	Starting The Engine ................................ 42
		Preliminary .................................... 42
		Engine Start-Up & Operation .................... 42
		Stopping the Engine ............................ 43
		System Controls ................................ 43
	Brush Operation .................................... 44
		Brush Swing Switches ........................... 44
		Brush Lift/float Control Switch ................ 44
		Brush Down Pressure Control .................... 44
		Brush Forward/Reverse Control Switch ........... 44
		Brush Speed .................................... 44
	Sweeping Guidelines ................................ 45
	Dust Suppression System ............................ 45
	Transporting The Broom ............................. 45
		Broom Tie Downs ................................ 46
Maintenance............................................. 47
	General Information ................................ 48
	Routine Maintenance ................................ 48
		General Information ............................ 48
		Broom Lubrication .............................. 48
	Periodic Maintenance ............................... 49
		Periodic Maintenance Schedule .................. 49
	Torque Specifications .............................. 50
		General Information ............................ 50
		Inch Fasteners.................................. 51
		Hydraulic Fittings.............................. 52
		Full Torque Nut Coupling Installation........... 53
	Maintenance Schedule ............................... 58
		General Information ............................ 58
		Preparing The Broom For Maintenance ............ 58
		Checks And Adjustments ......................... 58
	Engine Maintenance ................................. 58
		Neutral Start System ........................... 58
		Cold Weather Starting .......................... 59
		Engine Belts ................................... 59
		Fuel and Fluids ................................ 59
		Air Intake System .............................. 60
		Radiator and Coolant ........................... 61
		Battery ........................................ 61
	Electrical Maintenance ............................. 62
		Lighting ....................................... 63
	Hydraulic System Maintenance ....................... 64
		Hydraulic Fluid ................................ 64
		Hydraulic Oil Requirements ..................... 64
		Hydraulic Reservoir ............................ 64
		Hydraulic System Checks ........................ 65
		Pumps And Motors ............................... 66
		Adjusting Priority Relief Valve ................ 66
		Adjusting Brush Drive Relief Valve ............. 66
	Broom System Maintenance ........................... 67
		Brush Watering System .......................... 67
	Chassis & Running Gear Maintenance ................. 68
		Drive Shaft and Transfer Case .................. 68
		Tires and Wheels ............................... 68
		Axles and Brakes ............................... 68
	Storage ............................................ 69
		Preparing For Long Term Storage ................ 69
		Periodic Maintenance During Storage ............ 70
		Removing Broom From Storage .................... 70
	Decal Installation ................................. 71
Troubleshooting......................................... 73
	General Information ................................ 74
	Troubleshooting Charts ............................. 74
Schematics.............................................. 79
Illustrated Parts List (IPL)............................ 93
	Introduction ....................................... 94
		Frame .......................................... 96
		Drive Axle Assembly ............................ 98
		Drive Shaft Assembly ...........................100
		Axle Assembly, Steering ........................102
		Brush Head Frame ...............................104
		Core Assembly ..................................106
		Shaft Assembly .................................108
		Hydraulic Assemblies ...........................110
		Motor Mount Assemblies .........................112
		Brush Head Labels ..............................114
		Lift Linkage ...................................116
		Water Spray Tank And Mounting ..................118
		Dust Suppression System ........................120
		Engine Subassembly, Kubota .....................122
		Engine Subassembly, Kubota (continued)..........124
		Exhaust Group...................................126
		Air Cleaner, Caterpillar .......................128
		Engine Subassembly, Caterpillar ................130
		Exhaust Group...................................132
		Air Cleaner, Caterpillar .......................134
		Engine Cover Assembly ..........................136
		Fuel Tank Assembly .............................138
		Radiator/cooler Assembly .......................140
		Air Conditioning/Heater Group ..................142
		Cab Air Conditioning/Heater Kit (1 Of 2) .......144
		Cab Air Conditioning/Heater Kit (2 Of 2) .......146
		Cab Frame, Glass And Door ......................148
		Cab Door Hold And Striker ......................150
		Windshield Wiper Panel .........................152
		Windshield Wiper Motor .........................154
		Entrance Door Assembly .........................156
		Standard Seat ..................................158
		Optional Spring Seat ...........................160
		Steering Wheel Assembly ........................162
		Control Handle And Throttle Linkage ............164
		Instrument Panel ...............................166
		Fuse Panel Sub-assembly ........................168
		Lights And Mirrors .............................170
		Park Brake .....................................172
		Hydraulic Brake ................................174
		Brush Hydraulics And Manifold ..................176
		Steering Orbitrol And Manifold .................178
		Hydrostatic Pump And Motor .....................180
		Hydraulic Filter And Cooler Hoses ..............182
		Hydraulic Tank .................................184
	Alphabetical Parts Index ...........................186