LEEBOY Performance PTC-15B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF

LEEBOY Performance PTC-15B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD

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LEEBOY Performance PTC-15B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD 

Language : English
Pages : 214
Downloadable :Yes
File Type : PDF

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LEEBOY Performance PTC-15B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD 

INTRODUCTION:

• READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the roller and should be kept with the machine at all times in the dedicated storage container provided.
• Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this machine to avoid injury and help prevent damage to the machine.
• If this manual becomes lost or damaged, contact your authorized LB Performance dealer immediately to order a replacement (see Contact Information in Section 2).
• This manual is intended as a guide for the safe and efficient use of the roller, including procedures for proper operation and maintenance. This manual contains information that was available at the time of printing and is subject to change without notice.
• Use this manual with all supplemental books, engine and transmission manuals, and parts books. Related service bulletins should be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or others, contact your authorized LB Performance dealer for the latest available information.

TABLE OF CONTENTS:

LEEBOY Performance PTC-15B Pneumatic Roller Operations, Service & Parts Manual SN 136732 PDF DOWNLOAD 

Introduction....................................................... 11
Safety.............................................................  1
	Safety Precautions.............................................  1
		Machine Precautions........................................  1
	Hot Material Precautions.......................................  1
	Hydraulic Systems Precautions..................................  1
	Refueling Precautions..........................................  1
	Battery Precautions............................................  1
	Starting and Stopping Precautions..............................  1
	Parking Precautions............................................  1
	Operating Precautions..........................................  1
	Storage Precautions............................................  1
	Maintenance Precautions........................................  1
		Safety Decals..............................................  1
	Location.......................................................  1
	Safety Decals Care.............................................  1
	Decal Installation (Sticker Type)..............................  1
	Decal Installation (Top Protected) ............................  1
		Information and Specifications.............................  1
			Limited Warranty Policy ...............................  1
			Contact Information....................................  1
			Specification Charts...................................  1
			Torque Specifications..................................  1
	Standard Inch Fasteners........................................  1
	Metric Fasteners...............................................  1
	Hydraulic Fittings.............................................  1
	Determining Proper Torque......................................  1
		Component Location.........................................  1
			Components Overview....................................  1
	Engine.........................................................  1
	Hydraulic System...............................................  1
		Operator’s Control Console.................................  1
		Operation..................................................  1
			General Information ...................................  1
	Parking Safety.................................................  1
	Maintenance Safety ............................................  1
		Receiving the Roller.......................................  1
			Preliminary Procedures.................................  1
		Operator Platform Adjustment...............................  1
	Beacon Light...................................................  1
		Break-In Procedures........................................  1
			PV480® POWERVIEW Display...............................  1
	Soft Keys (Buttons)............................................  1
	Status Icons...................................................  1
	Diagnostics....................................................  1
	System Info....................................................  1
	User Settings..................................................  1
		Pre-Start  ................................................  1
			Machine Operation......................................  1
	Engine Start-Up................................................  1
	Engine Warm-Up ................................................  1
	Cold Weather Engine Warm-Up....................................  1
	Directional Control ...........................................  1
	Speed Selector.................................................  1
	Braking........................................................  1
		Parking The Machine........................................  1
	Water Spray System.............................................  1
		Tire Scrapers..............................................  1
	Coco Mats......................................................  1
		Ballast....................................................  1
			Principles of Compaction...............................  1
			Rolling Techniques.....................................  1
	Rolling Pattern................................................  1
	Rolling Thick Lifts............................................  1
	Rolling Thin Lifts.............................................  1
		Compaction Of Base Materials...............................  1
			Parking the Machine ...................................  1
	Towing And Transport...........................................  1
		Emergency Towing...........................................  1
		Maintenance................................................  1
			Maintenance Schedule ..................................  1
		Machine Lubrication .......................................  1
			Routine Maintenance....................................  1
	Preparing Machine for Maintenance..............................  1
		Neutral Start System ......................................  1
		Every 10 Hours or Daily Routine Maintenance ...............  1
	50-Hour or Weekly Routine Maintenance .........................  1
	100-Hour or Monthly Routine Maintenance .......................  1
	250-Hour or Quarterly Routine Maintenance .....................  1
	500-Hour or Semi-Annual Routine Maintenance ...................  1
	1000-Hour or Annual Routine Maintenance .......................  1
	Engine Maintenance ............................................  1
		Checking the Oil...........................................  1
		Changing the Oil and Oil Filter............................  1
	Fuel System....................................................  1
	Water Separator................................................  1
		Changing Engine Fuel Filter................................  1
		Bleeding the Fuel System...................................  1
		Cleaning And Checking Fuel Filler Cap......................  1
	Air Cleaner System.............................................  1
	Radiator and Coolant System....................................  1
		Draining and Flushing Coolant System.......................  1
	Electrical System .............................................  1
		Fuses......................................................  1
		Lighting...................................................  1
	Hydraulic System ..............................................  1
		Hydraulic Fluid ...........................................  1
		Hydraulic Oil Requirements ................................  1
		Hydraulic System Checks ...................................  1
		Checking Hydraulic Oil Level ..............................  1
		Checking And Cleaning Hydraulic Reservoir Filler Cap.......  1
		Changing Hydraulic Filters.................................  1
		Draining, Flushing, And Filling Hydraulic Oil Reservoir....  1
		Pumps And Motors...........................................  1
		Adjusting Priority Relief Valve............................  1
	Water Spray System.............................................  1
		Adjusting Spray Pattern....................................  1
		Cleaning Water Spray Nozzles...............................  1
		Water Pump Replacement.....................................  1
		Scrapers...................................................  1
		Coco Mats..................................................  1
	Tires and Wheels...............................................  1
		Changing The Tires.........................................  1
		Axles And Brakes...........................................  1
	Roll Over Protective Structure (ROPS)..........................  1
	Storage........................................................  1
		Preparing For Long Term Storage............................  1
		Periodic Maintenance During Storage........................  1
		Removing The Machine From Storage..........................  1
			Weldment...............................................  1
	General Information ...........................................  1
	Troubleshooting Charts.........................................  1
		PV480 Diagnostic Trouble Code (DTC) Chart..................  1
		Schematics.................................................  1
			Electrical Schematic (1 of 2)..........................  1
			Electrical Schematic (2 of 2)..........................  1
			Main Harness...........................................  1
			Joystick Harness.......................................  1
			Joystick Interface harness.............................  1
			Work Lights and Turn Signal harness....................  1
			Engine Harness (1 of 2)................................  1
			Engine Harness (2 of 2)................................  1
			Engine Remote Panel Assembly...........................  1
			Fuse Block Harness (1 of 2)............................  1
			Fuse Block Harness (2 of 2)............................  1
			Instrument Panel Assembly (1 of 2).....................  1
			Instrument Panel Assembly (2 of 2).....................  1
			Back-Up Alarm Harness..................................  1
			Water Pump Harness.....................................  1
			Ground Jumper Harness..................................  1
			Hydraulic Schematic (1 of 2)...........................  1
			Hydraulic Schematic (2 of 2)...........................  1
		Illustrated Parts List.....................................  1
			Quick Reference .......................................  1
			Machine................................................  1
			Canopy.................................................  1
			Yoke Assembly .........................................  1
			Wheels and Tires ......................................  1
			Front Axle ............................................  1
			Wheel Motor Assembly...................................  1
			Scraper Blade Group ...................................  1
			Coco Mat Group ........................................  1
			Covers and Panels......................................  1
			Seat Assembly..........................................  1
			Water System (1 of 2)..................................  1
			Water System (2 of 2)..................................  1
			Cummins Engine (1 of 3)................................  1
			Cummins Engine (2 of 3)................................  1
			Cummins Engine (3 of 3)................................  1
			Fuel Tank..............................................  1
			Electrical Group.......................................  1
			Control Group..........................................  1
			Control Panel..........................................  1
			Relay Panel............................................  1
			Hydraulic Group........................................  1
			Miscellaneous Parts ...................................  1
			11-Wheel Assembly Option (1 of 2)......................  1
			11-Wheel Assembly Option (2 of 2) .....................  1
			Traction Control Option................................  1
			Heat Shield Option.....................................  1
			Alphabetical Parts Index (API).........................  1
Section 1.......................................................... 13
	Safety Precautions............................................. 16
	Machine Precautions............................................ 19
		Hot Material Precautions................................... 19
		Hydraulic Systems Precautions.............................. 19
		Refueling Precautions...................................... 20
		Battery Precautions........................................ 20
		Starting and Stopping Precautions.......................... 20
		Parking Precautions........................................ 20
		Operating Precautions...................................... 21
		Storage Precautions........................................ 21
		Maintenance Precautions.................................... 21
	Safety Decals.................................................. 22
		Location................................................... 22
		Safety Decals Care......................................... 23
		Decal Installation (Sticker Type).......................... 23
		Decal Installation (Top Protected) ........................ 23
Information and Specifications..................................... 25
	Limited Warranty Policy........................................ 26
	Contact Information............................................ 27
	Specification Charts........................................... 28
	Torque Specifications.......................................... 30
		Standard Inch Fasteners.................................... 30
		Metric Fasteners........................................... 31
		Hydraulic Fittings......................................... 31
		Determining Proper Torque.................................. 32
Component Location................................................. 37
	Components Overview............................................ 39
		Engine..................................................... 39
		Hydraulic System........................................... 39
	Operator’s Control Console..................................... 40
Operation.......................................................... 43
	General Information ........................................... 45
		Parking Safety............................................. 46
		Maintenance Safety ........................................ 46
	Receiving the Roller........................................... 46
	Preliminary Procedures......................................... 47
		Beacon Light............................................... 47
	PV480® POWERVIEW Display....................................... 48
		Soft Keys (Buttons)........................................ 49
		Status Icons............................................... 50
		Diagnostics................................................ 51
		System Info................................................ 52
		User Settings.............................................. 53
	Pre-Start  .................................................... 55
	Machine Operation.............................................. 56
		Engine Start-Up............................................ 56
		Engine Warm-Up ............................................ 56
		Cold Weather Engine Warm-Up................................ 56
		Directional Control ....................................... 56
		Speed Selector............................................. 57
		Braking.................................................... 57
		Water Spray System......................................... 58
		Coco Mats.................................................. 59
	Principles of Compaction....................................... 59
	Rolling Techniques............................................. 60
		Rolling Pattern............................................ 61
		Rolling Thick Lifts........................................ 61
		Rolling Thin Lifts......................................... 61
	Parking the Machine ........................................... 62
Maintenance........................................................ 65
	Maintenance Schedule .......................................... 67
	Machine Lubrication ........................................... 68
		Preparing Machine for Maintenance.......................... 69
			Engine Maintenance .................................... 69
	Neutral Start System .......................................... 69
	Checking the Oil............................................... 69
	Changing the Oil............................................... 70
		Fuel System................................................ 70
		Water Separator............................................ 70
	Changing Engine Fuel Filter.................................... 71
	Bleeding The Fuel System....................................... 71
	Cleaning And Checking Fuel Filler Cap.......................... 71
		Air Cleaner System......................................... 72
	Replacing Engine Air Filter Elements........................... 72
		Radiator And Coolant System................................ 72
	Checking Radiator And Coolant Level............................ 72
	Draining, Flushing, And Filling Engine Coolant System.......... 73
		Battery Maintenance ....................................... 73
			Electrical System ..................................... 74
	Fuses.......................................................... 74
	Lighting....................................................... 75
		Hydraulic System .......................................... 75
	Hydraulic Fluid ............................................... 75
	Hydraulic Oil Requirements .................................... 76
	Hydraulic System Checks ....................................... 76
	Checking Hydraulic Oil Level .................................. 76
	Checking And Cleaning Hydraulic Reservoir Filler Cap........... 77
	Changing Hydraulic Filters..................................... 77
	Draining, Flushing, And Filling Hydraulic Oil Reservoir........ 77
	Pumps And Motors............................................... 78
	Adjusting Priority Relief Valve................................ 78
		Water Spray System......................................... 78
	Adjusting Spray Pattern........................................ 78
	Cleaning Water Spray Nozzles................................... 79
	Water Pump Replacement......................................... 80
	Scrapers....................................................... 80
	Coco Mats...................................................... 80
		Chassis And Running Gear................................... 80
	Tires And Wheels............................................... 80
	Changing The Tires............................................. 80
	Axles And Brakes............................................... 80
		Roll Over Protective Structure (ROPS)...................... 81
			Storage................................................ 82
	Preparing For Long Term Storage................................ 82
	Periodic Maintenance During Storage............................ 82
	Removing The Machine From Storage.............................. 82
	Weldment....................................................... 83
		General Information ....................................... 84
			Troubleshooting Charts................................. 84
	PV480 Diagnostic Trouble Code (DTC) Chart...................... 95
Schematics.........................................................105
	Electrical Schematic (1 of 2)..................................107
	Electrical Schematic (2 of 2)..................................109
	Main Harness...................................................111
	Joystick Harness...............................................113
	Joystick Interface harness.....................................115
	Work Lights and Turn Signal harness............................117
	Engine Harness (1 of 2)........................................119
	Engine Harness (2 of 2)........................................121
	Engine Remote Panel Assembly...................................123
	Fuse Block Harness (1 of 2)....................................125
	Fuse Block Harness (2 of 2)....................................127
	Instrument Panel Assembly (1 of 2).............................129
	Instrument Panel Assembly (2 of 2).............................131
	Back-Up Alarm Harness..........................................133
	Water Pump Harness.............................................135
	Ground Jumper Harness..........................................137
	Hydraulic Schematic (1 of 2)...................................139
	Hydraulic Schematic (2 of 2)...................................141
Illustrated Parts List.............................................143
	Quick Reference ...............................................145
	Machine........................................................146
	Canopy.........................................................148
	Yoke Assembly .................................................150
	Wheels and Tires ..............................................152
	Front Axle ....................................................154
	Wheel Motor Assembly...........................................156
	Scraper Blade Group ...........................................158
	Coco Mat Group ................................................160
	Covers and Panels..............................................162
	Seat Assembly..................................................164
	Water System (1 of 2)..........................................166
	Water System (2 of 2)..........................................168
	Cummins Engine (1 of 3)........................................170
	Cummins Engine (2 of 3)........................................172
	Cummins Engine (3 of 3)........................................174
	Fuel Tank......................................................176
	Electrical Group...............................................178
	Control Group..................................................180
	Control Panel..................................................182
	Relay Panel....................................................184
	Hydraulic Group................................................186
	Miscellaneous Parts ...........................................188
	11-Wheel Assembly Option (1 of 2)..............................190
	11-Wheel Assembly Option (2 of 2) .............................192
	Traction Control Option........................................194
	Heat Shield Option.............................................196
	Alphabetical Parts Index (API).................................198