Liebherr D9508 A7 SCR Diesel Engine Operator’s Manual 2013140001 – PDF DOWNLOAD

Liebherr D9508 A7 SCR Diesel Engine Operator’s Manual 2013140001 – PDF DOWNLOAD

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Liebherr D9508 A7 SCR Diesel Engine Operator’s Manual 2013140001 – PDF DOWNLOAD

Language : English
Pages : 118
Downloadable : Yes
File Type : PDF
Size: 50 MB

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DESCRIPTION:

Liebherr D9508 A7 SCR Diesel Engine Operator’s Manual 2013140001 – PDF DOWNLOAD

Product ID
Manufacturer: LIEBHERR MACHINES BULLE S,A,
Type: D9508 A7 SCR with exhaust aftertreatment system
SCR (selective catalytic reduction)-
Type no.:
From Serial no.: 2013140001

Preface:

These operating instructions have been written for the operator and for the maintenance
personnel of the diesel engine.
They contain descriptions of:
– Technical data
– Safety regulations
– Handling and operation
-Maintenance

The operating instructions are to be read carefully and applied before the first
commissioning and later at regular intervals by each person who is assigned to
work with or on the diesel engine.
Work with or on the diesel engine is, for example:
Handling, care, disposal of operating fluids and auxiliary materials.
Servicing, including maintenance, inspection.

• The operating manual facilitates the operator’s familiarisation with the diesel engine
  and prevents faults through incorrect operation.
• You will understand that we cannot allow any warranty claims that arise due to
  incorrect operation, insufficient maintenance, use of unapproved operating fluids or
  non-compliance with safety regulations.
• Liebherr will cancel all possible obligations received by Liebherr and/or its dealers,
  such as guarantees, service contracts etc., without advance notice if any parts
  other than original Liebherr parts or spare parts purchased from Liebherr are used
  for maintenance and repairs.
• In extreme conditions, more frequent maintenance than scheduled in the inspection
  plan can be required.

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TABLE OF CONTENTS:

Liebherr D9508 A7 SCR Diesel Engine Operator’s Manual 2013140001 – PDF DOWNLOAD

1 Product description 9
1.1 Technical description 9
1.1.1 Design overview 9
1.1.2 Explanation of the type designation 10
1.1.3 Design features 13
1.1.4 Diesel engine special equipment 15
1.2 Technical data 16
1.2.1 Diesel engine 16
1.2.2 Standard cylinder head 16
1.2.3 Cylinder head with engine auxiliary brake system (ABS) 16
1.2.4 Coolant pump 17
1.2.5 Coolant thermostat 17
1.2.6 Alternator 17
1.2.7 Starter 17
1.2.8 Flywheel housing 17
1.2.9 Wabco air compressor 293 cm3 17
1.2.10 Knorr air compressor 720 cm3 18
2 Safety instructions 19
2.1.1 Labeling of warnings 19
2.2 General safety instructions 20
2.3 Intended use 20
2.4 Information to prevent crushing and burns 21
2.6 Safety measures when starting 22
2.7 Measures for safe maintenance 22
2.8 Safety measures for diesel engines with electronic control units 23
Safety and emergency operation program for diesel engines with electronic
control units
2.10 Special instructions for work on the common rail system 24
D9508 A7 SCR with exhaust aftertreatment
system SCR (selective catalytic reduction) /
2013140001
LMB/11213244/02/01.12.2014/en
2.13 Exhaust aftertreatment system (SCR) 27
3 Handling, operation 29
3.1 Control and operating elements 29
3.2 Operation 30
3.2.1 Preparing for initial commissioning 30
3.2.2 Initial commissioning / test run 30
3.2.3 Starting the diesel engine 31
3.2.4 Starting at freezing temperatures 32
3.2.5 32
3.2.6 Exhaust aftertreatment (SCR) 33
4 Malfunctions 43
4.1 Faults – Cause – Remedy 43
5 Maintenance 49
5.1 Maintenance and inspection plan 49
5.2 Fill quantities, lubrication schedule 52
5.2.1 Fill quantities table 52
5.2.1 Lubrication schedule 52
5.3.2 Environmental protection measures 54
5.3.3 Disposal of waste materials 54
5.3.4 Diesel fuels 54
5.3.5 Lubricating oils for the diesel engine 56
5.3.6 Diesel engine coolant 57
5.4 Special tools for maintenance activities 61
5.5 Preparatory maintenance activities 64
5.6 Maintenance activities (daily) every 10 operating hours 65
5.6.1 Checking the engine oil level 65
5.6.2 Visual inspection (tightness, impurities, damage) 65
5.6.3 Checking the coolant level 66
Content Operator’s manual
D9508 A7 SCR with exhaust aftertreatment
system SCR (selective catalytic reduction) /
2013140001
LMB/11213244/02/01.12.2014/en
D9508 A7 SCR with exhaust aftertreatment
system SCR (selective catalytic reduction) /
5.7 Maintenance activities (weekly) every 50 operating hours 69
5.7.1 Draining water and sediment in the fuel tank 69
5.7.2 69
5.8 Maintenance activities every 500 operating hours 70
5.8.3 Checking and replacing the V-ribbed belt 74
5.8.4 Checking the intake and exhaust system for condition, leaks 78
5.8.5 Checking the cooling and heating system for leaks and condition 79
5.8.6 Checking the lubricating and fuel system for leaks and condition 79
5.8.9 Checking the batteries and cable connections 82
5.8.10 Checking the control unit mounting for condition 83
5.8.11 Checking sensors, actuators, cable holders and plugs for condition 83
5.9 Maintenance activities every 1000 operating hours 84
5.9.4 Checking and setting the valve clearance 88
5.10 Maintenance activities every 2000 operating hours 94
5.10.1 Checking the anticorrosive antifreeze agent concentration in the coolant 94
5.11 Maintenance activities every 4500 operating hours 97
5.11.1 97
5.12 Maintenance activities every 6000 operating hours 99
5.12.1 Replacing the coolant 99
5.13 Maintenance activities every 10000 operating hours 102
5.13.1 102
5.14 Maintenance activities as needed 103
5.15 104
5.16 Ventilating the fuel system 105
D9508 A7 SCR with exhaust aftertreatment
system SCR (selective catalytic reduction) /
2013140001
LMB/11213244/02/01.12.2014/en
Content Operator’s manual
5.19 Transport and storage 109
5.19.1 Suspension device 109
5.19.2 Storage up to 6 months 109
5.19.3 Storage over 6 months up to 24 months 110
6 Supplemental Information USA 111
6.2.1 EPA/CARB Fuel label 111
6.3 Emission control warranty Statement warranty rights and obligations 112
6.3.1 Manufacturer’s warranty coverage 112
6.3.2 Owner’s warranty responsibilities 112
6.3.3 Warranty coverage 113
6.3.4 Warranted parts 113
Index 115