Liebherr Wheel loaders L 507-1579 Service manual – PDF DOWNLOAD

Liebherr Wheel loaders L 507-1579 Service manual – PDF DOWNLOAD

FILE DETAILS:

Liebherr Wheel loaders L 507-1579 Service manual – PDF DOWNLOAD

Language : English
Pages :774
Downloadable : Yes
File Type : PDF
Size:113 MB

DESCRIPTION:

Liebherr Wheel loaders L 507-1579 Service manual – PDF DOWNLOAD

PrefaceNotes for users

• This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
• This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.

In this service manual you will find information on:

— Special tools— Technical data— Maintenance intervals and maintenance tasks— Adjustment procedures— Structure and function descriptions— Removal and installation tasks— Circuit diagrams, hydraulic plans and technical drawings

• You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
• You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.

Introduction:

Intended Use:1.1. Laws, Rules, Guidelines and Safety Regulations

To ensure safe operation:

• Consult with the worksite manager about safety regulations at the place of use.
• Adhere to safety regulations at the place of use.
• Follow traffic regulations.
• Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
• Avoid working methods that can endanger safety.
• Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.

1.2. Intended Use of Wheel Loader

The wheel loader is used to pick up, move, and dump the following materials:

• Soil
• Stones
• Broken rocks
• Bulk materials

This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.

To ensure the intended use:

• Adhere to the operator’s manual.
• Follow maintenance intervals.
• Carry out inspection and maintenance tasks.
• Follow the specifications in the technical data.
• When using the machine on public roads, ensure it complies with applicable national regulations.
• Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
• Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
• Adhere to the requirements of each individual country for underground operation.
• For special uses, use special working attachments and, if necessary, special safety equipment.
• Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.

TABLE OF CONTENTS:

Liebherr Wheel loaders L 507-1579 Service manual – PDF DOWNLOAD

Contents010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
0101.4 Protective devices on the machine 010-12
010.1.4.1 Operator’s cab 010-12
010.1.4.2 Roll over protective structure (ROPS) 010-13
010.1.4.3 Falling object protective structures (FOPS) 010-13
0101.5 Emergency equipment on the machine 010-13
010.1.5.1 Emergency exit (standard) 010-13
010.1.5.2 Fire extinguisher (option) 010-14
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
Special tools for maintenance and repair work 010-23
010.21 Special tools, general 010-23
010.2.2 Special tools for diesel engine 010-25
010.2.3 Special tools for lift cylinders 010-26
010.2.4 Special tools for tilt cylinders 010-26
010.2.5 Special tools for quick coupler locking hydraulic cylinder 010-27
010.2.6 Special tools for steering wheel 010-27
010.2.7 Special tools for steering cylinders 010-28
010.2.8 Special tools for the electrical system 010-28
010.2.9 Special tools for air conditioning system 010-30
010.2.10 Special tools for cab glazing 010-31
010.2.11 Special tools for the central lubrication system (Liebherr) 010-31
Standards and regulations 010-33
010.3.1 Prestressing forces and tightening torques for bolts with metric
standard and fine threads as per DIN ISO 261 010-33
010.3.1.1 Range of application and purpose 010-33
010.3.1.2 Other applicable documents 010-33
010.3.1.3 Modifications and descriptions 010-34
010.3.1.4 Tightening torques 010-34
010.3.2 Liebherr standards for assembly instructions and tightening torques010-40
Preservation guidelines 010-41
010.4.1 General information 010-41010.4.2 Machine out of service for an unknown period of time 010-41
010.4.3 Putting the machine out of service 010-42
010.4.3.1 Out of service for up to 2 months 010-42
010.4.3.2 Out of service for up to 12 months 010-43
010.4.3.3 Out of service for longer than 12 months 010-44
010.44 Putting back into service 010-44
010.4.4.1 After being out of service for 2 months 010-44
010.44.2 After being out of service for 12 months 010-45
010.4.4.3 After being out of service for longer than 12 months 10-45
020 Technical data 020-1
020.1 Overall machine 020-4
020.1.1 Complete machine with bucket (z-bar kinematics)
L507-1579; 020-4
0201.2 Working attachment: light material bucket
L507-1579; 020-5
020.1.3 Working attachment: 4 in 1 bucket
L507-1579; 020-6
020.1.4 Working attachment: forklift
L507-1579; 020-8
020.2 Drive group 020-10
0202.1 Diesel engine
L507-1579/0-53994; 020-10
020.2.2 Diesel engine
L507-1579/53995-; 020-11
0202.3 Fuel tank
L507-1579; 020-12
020.24 Fuel level sensor
L507-1579; 020-13
020.3 Cooling system 020-14
020.3.1 Fan pump
L507-1579; 020-14
020.3.2 Fan motor
L507-1579; 020-14
020.3.3 Hydraulic oil temperature sensor B8
L507-1579; 020-14
020.4 Working hydraulics 020-15
020.4.1 Working pump
L507-1579; 020-15
0204.2 Control block020.4.3 Pilot control unitL507-1579; 020-15
020.4.4 Pilot control hydro accumulator1507-1579; 020-15
020.4.5 Stabilisation moduleL507-1579; 020-16
020.4.6 Ride control hydro accumulator1507-1579; 020-16
020.4.7 Lift cylinderL507-1579; 020-16
020.4.8 Tilt cylinder1507-1579; 020-16
020.49 Working pumpL507-1579; 020-17
Travel hydraulics 020-18
020.5.1 Travel pump1507-1579; 020-18
020.5.2 Pressure sensor for high pressure of travel pump B102L507-1579; 020-18
020.5.3 Travel motor1507-1579; 020-18
Hydraulic components 020-20
020.6.1 Return suction filter1507-1579; 020-20
020.6.2 Breather filter with filler strainerL507-1579; 020-20
Steering system 020-21
020.7.1 Servostat1507-1579; 020-21
020.7.2 Steering cylinderL507-1579; 020-21
Brake system 020-22
020.8.1 Drum brake1507-1579; 020-22
020.8.2 Inch/brake unit1507-1579; 020-22
020.8.3 Brake light pressure switch B12L507-1579; 020-22
Electrical system 020-23
020.9.1 Central control unit (Master 4)L507-1579/0-60029; 020-23
020.9.2 Central control unit (Master5-Mini)L507-1579/60030-; 020-23020.9.3 Compact moduleL507-1579; 020-23
020.9.4 Battery
L507-1579; 020-24
0209.5 Voltage transformer
L507-1579; 020-24
020.10 Gearbox 020-25
020.10.1 Transmission
L507-1579; 020-25
020.10.2 Output B101 speed sensor
L507-1579; 020-25
020.10.3 Hydro accumulator for external servo pressure and service brake
L507-1579; 020-25
020.11 Axles and drive shafts 020-26
020.11.1 Front axle with engageable differential lockout
L507-1579; 020-26
020.11.2 Rear axle when front axle has engageable differential lockout
L507-1579; 020-26
020.11.3 Drive shaft
L507-1579; 020-26
020.114 Tyres
L507-1579; 020-26
020.11.4.2 Special tyres 020-28
020.12 Working attachment 020-29
020.12.1 Quick coupler locking hydraulic cylinder
L507-1579; 020-29
020.13 Operator’s cab, heating and air conditioning 020-30
020.13.1 Dryer
L507-1579; 020-30
020.13.2 Pressure switches
L507-1579; 020-30
020.14 Lubrication system 020-31
§ 020.14.1 Central lubrication pump EP1
5 L507-1579; 020-31
g 020.14.2 Progressive distributor
8 L507-1579; 020-31
§ 020.1421 MX-F 020-31
¢ 020.1422 MX-F25 020-31
: 020.1423 MX-F 45 020-31
020.1424 MXF75 020-32
020.14.2.5 MX-F105 020-32copyright ® Liebherr-Werk Bischofshofen GmbH 2021L507-1679 LIEBHERR 9
ContentsService manual030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-10
030.2 Filling quantities and lubrication chart 030-15030.2.1 Lubricant filling quantityL507-1579; 030-15
030.2.2 Recommended operating fluidsL507-1579; 030-15030.3 Lubricants and fuels 030-16030.3.1 General information on lubricants and fuels 030-16030.3.1.1 General questions 030-16030.3.1.2 Safety data sheets 030-16030.3.1.3 Technical data sheets 030-16030.3.1.4 Specific Liebherr standards 030-16
030.3.2 General information on changing lubricants and fuels 030-16
030.3.3 Converting hydraulic system from mineral oils to biodegradablehydraulic fluids 030-17
030.3.4 Diesel fuelsL507-1579/0-53994; 030-17030.3.4.1 Minimum quality requirement 030-17030.3.4.2 Operating temperatures of diesel fuels 030-17030.3.4.3 Minimum quality requirement 030-18
030.3.5 Diesel fuelsL507-1579/53995-; 030-18030.3.5.1 Minimum quality requirement 030-18030.3.5.2 Operating temperatures of diesel fuels 030-18030.3.5.3 Minimum quality requirement 030-18
030.3.6 Engine oilsL507-1579; 030-19030.3.6.1 Liebherr recommendation 030-19030.3.6.3 Minimum quality requirement 030-19
030.3.7 RefrigerantL507-1579; 030-19
030.3.8 CoolantL507-1579; 030-20030.3.8.1 Requirements for the water used 030-20030.3.8.2 Antifreeze and corrosion inhibitor 030-20030.3.8.3 Minimum quality requirement 030-20
030.3.9 Hydraulic oil030.3.9.1 Liebherr recommendation 030-20
030.3.9.2 Minimum quality requirement 030-21
030.3.9.3 Qil analysis 030-21
030.3.9.4 Qil change 030-21
030.3.10 Transmission
L507-1579; 030-22
030.3.10.1 Liebherr recommendation 030-22
030.3.10.2 Minimum quality requirement 030-22
030.3.11 Axle oil
L507-1579; 030-22
030.3.11.1 Liebherr recommendation 030-22
030.3.11.2 Minimum quality requirement 030-22
030.3.12 Brake oil
L507-1579; 030-23
030.3.12.1 Liebherr recommendation 030-23
030.3.13 Lubrication grease
L507-1579; 030-23
030.3.13.1 Liebherr recommendation 030-23
030.3.13.2 Minimum quality requirement 030-23
030.3.14 Windscreen washer fluid
L507-1579; 030-23
030.3.14.1 Liebherr recommendation 030-23
030.3.14.2 Minimum quality requirement 030-24
030.3.15 Refrigerant oil for air conditioning compressor
L507-1579; 030-24
030.3.15.1 Liebherr recommendation 030-24
030.4 Maintenance tasks 030-25
0304.1 Safety precautions
L507-1579; 030-25
0304.2 Preparatory tasks for maintenance 030-25
030.421 Maintenance positions
L507-1579; 030-26
030.4.2.2 Opening service hatches
L507-1579; 030-27
030.423 Turning off battery main switch
L507-1579; 030-28
030.4.3 Overall machine 030-29030.4.3.1 Checking machine is in proper condition
L507-1579; 030-29copyright ® Liebherr-Werk Bischofshofen GmbH 2021L507-1579 LIEBHERR 1″
Contents Service manual
030.4.3.2 Removing loose parts, dirt, ice and snow from
machine
L507-1579; 030-31
0304.33 Cleaning machine
L507-1579; 030-31
030.4.3.4 Replacing VCI capsules
L507-1579; 030-34
0304.3.5 Operating fluid analysis: General specifications
1507-1579; 030-37
0304.36 Operating fluid analysis: filling out sample information
form
1507-1579; 030-40
030.4.3.7 Fuel and operating fluid analysis: scope of analysis
L507-1579; 030-46
030.4.3.8 Analysis of lubricants and fuels
L507-1579; 030-50
030.4.4 Drive group 030-56
030.4.4.1 Checking diesel engine oil level
L507-1579; 030-56
030.4.4.2 Diesel engine: changing diesel engine oil
L507-1579; 030-58
030.443 Diesel engine: changing oil filter
L507-1579; 030-60
0304.4.4 Diesel engine: checking V-belt
1507-1579; 030-62
030.4.4.5 Diesel engine: changing V-belt
L507-1579; 030-64
030.446 Diesel engine: checking valve clearance
L507-1579; 030-65
030.447 Draining condensate and sediment from the fuel tank
L507-1579; 030-69
030.4.4.8 Draining off condensate from fuel pre-filter
L507-1579; 030-70
030.4.4.9 Changing fuel pre-filter element
L507-1579; 030-71
030.4.4.10 Changing fuel fine filter element
L507-1579; 030-73
030.4.4.11 Cleaning service cover and dust discharge valve of
air filter system
L507-1579; 030-74
030.4.4.12 Checking air filter vacuum switch function
L507-1579; 030-75
030.4.4.13 Cleaning or changing main element of air filter
system
L507-1579; 030-77
copyright © Liebher-Werk Bischofshofen GmbH 2021
12 LIEBHERR Lso7-1578LBH/M2234434/12/211-20210126_073712/en
LBH/M2234434/12/211-20210126_073712/enService manual Contents
030.4.4.14 Changing safety element of air filter system
L507-1579; 030-79
030.4.4.15 Checking that diesel engine intake and exhaust
system is in good condition and not loose or leaking
1507-1579; 030-80
030.4.4.16 Cleaning or changing diesel particulate filter
L507-1579; 030-83
0304.5 Cooling system 030-89
030.4.5.1 Checking coolant level in cooling system
1507-1579; 030-89
030.4.5.2 Coolant: checking anti-freeze and corrosion protec-
tion agent concentration
L507-1579; 030-91
030.4.5.3 Cleaning cooling system
1507-1579; 030-98
030.4.5.4 Cooling system: changing coolant
1507-1579; 030-99
030.46 Working hydraulics 030-102
030.46.1 Cleaning and lubricating the pilot control unit
1507-1579; 030-102
030.4.7 Hydraulic components 030-102
030.4.7.1 Checking oil level in hydraulic tank
1507-1579; 030-102
030.4.7.2 Draining off condensate and sediment from hydraulic
tank
1507-1579; 030-104
030.4.7.3 Hydraulic tank: changing filter cartridge in return-
suction filter
1507-1579; 030-105
030.4.7.4 Changing the hydraulic tank breather filter
1507-1579; 030-107
030.4.7.5 Hydraulic tank: changing oil
L507-1579; 030-107
0304.8 Steering system 030-110
030.4.8.1 Test steering
1507-1579; 030-110
030.4.8.2 Steering cylinder: lubricating bearing
L507-1579; 030-110
0304.9 Brake system 030-111
030.4.9.1 Testing service brake and parking brake
1507-1579; 030-111
030.4.9.2 Checking the oil level in the brake system
L507-1579; 030-112
copyright ® Liebherr-Werk Bischofshofen GmbH 2021
L507-1579 LIEBHERR 13
Contents Service manual
030.4.9.3 Checking gap and wear on service brake linings
L507-1579; 030-114
030.4.9.4 Checking service brake discs for wear
L507-1579; 030-115
030.4.10 Electrical system 030-117
030.4.10.1 Checking function of lighting and horn
L507-1579; 030-117
030.4.10.2 Checking battery fluid levels and terminals
L507-1579; 030-118
030.4.10.3 Use the control lever to change the travel direction
switch rocker and cap.
L507-1579; 030-120
030.4.11 Gearbox 030-123
030.4.11.1 Transmission: checking oil level
L507-1579; 030-123
030.4.11.2 Transmission: changing oil
L507-1579; 030-124
030.4.12 Axles and drive shafts 030-125
030.4.12.1 Checking the axle oil levels
L507-1579; 030-125
030.4.12.2 Changing the axle oil
L507-1579; 030-127
0304.12.3 Lubricating rear axle kingpin bearings
L507-1579; 030-130
030.4.12.4 Checking fitting of rear axle kingpin bearings and
steering rod taper connections
L507-1579; 030-130
0304.12.5 Checking tightening torque of front axle fastening
bolts
L507-1579; 030-131
0304.126 Checking and lubricating drive shaft
L507-1579; 030-132
030.4.12.7 Tyres: checking tyre pressure
1507-1579; 030-133
030.4.12.8 Checking wheel tightness
L507-1579; 030-133
030.4.13 Steel parts of the basic machine 030-134
030.4.13.1 Lubricating articulated bearing
L507-1579; 030-134
030.4.13.2 Lubricating articulation stops
L507-1579; 030-135
030.4.13.3 Engine bonnet: lubricating moving parts with pene-
trating oil
L507-1579; 030-135
copyright © Liebher-Werk Bischofshofen GmbH 2021030.4.13.4 Service hatches: cleaning and maintaining sealsL507-1579; 030-136
Working attachment 030-137
030.4.14.1 Lubricating the lift arms and working attachmentL507-1579; 030-137
030.4.14.2 Checking lift arm bucket bearing bushingsL507-1579; 030-138
030.4.14.3 Checking the lift arm bucket stopsL507-1579; 030-138
030.4.14.4 Quick coupler: checking functionL507-1579; 030-139
Operator’s cab, heating and air conditioning 030-140
030.4.15.1 Cleaning operator’s cab air filterL507-1579; 030-140
030.4.15.2 Changing operator’s cab air filterL507-1579; 030-140
030.4.15.3 Safety belt: checking condition and functionL507-1579; 030-141
030.4.15.4 Windscreen washer system: testingL507-1579; 030-142
030.4.15.5 Windscreen washer system: filling windscreenwasher fluidL507-1579; 030-142
030.4.15.6 Operator’s cab: lubricating locking mechanism andcylinder with penetrating oilL507-1579; 030-143
030.4.15.7 Operator’s cab: cleaning and maintaining sealsL507-1579; 030-143
030.4.15.8 Air conditioning: checking V-belt1507-1579; 030-144
030.4.15.9 Air conditioning: changing V-beltL507-1579; 030-146
030.4.15.10 Checking the indicator bead in the air conditioningdryer-collector unitL507-1579; 030-148
030.4.15.11 Heating and air conditioning unit: Testing functionL507-1579; 030-149
Lubrication system 030-150
030.4.16.1 Central lubrication system: checking level in greasereservoirL507-1579; 030-150
030.4.16.2 Central lubrication system: checking pipes, hosesand lubrication points for leaks and damage.
L507-1579; 030-151L507-1679copyright ® Liebherr-Werk Bischofshofen GmbH 2021LIEBHERR 15
ContentsService manual030.4.16.3 Central lubrication system: checking lubrication of
bearings
L507-1579; 030-152
030.5 Testing and adjustment checklist
L507-1579; 030-153
030.6 Testing and adjustment tasks 030-158
030.6.1 Safety precautions
L507-1579; 030-158
030.6.2 Overall machine 030-158
030.6.2.1 Preparing for adjustment procedures
L507-1579; 030-158
030.6.2.2 Hydraulic oil and coolant: operating temperature
L507-1579; 030-160
030.6.3 Drive group 030-161
030.6.3.1 Pedals: calibration
L507-1579; 030-161
030.6.3.2 Diesel engine speed
L507-1579; 030-162
030.6.3.3 Reading the diesel engine service files
L507-1579; 030-163
030.6.3.4 Performing a service regeneration on diesel particu-
late filter
L507-1579; 030-165
0306.3.5 Diesel engine: changing engine control unit (ECU)
L507-1579; 030-166
030.6.4 Cooling system 030-176
030.6.4.1 Fan motor: fan speed proportional solenoid
L507-1579; 030-176
030.6.5 Working hydraulics 030-179
030.6.5.1 Control valve block: secondary pressure relief valves
L507-1579; 030-179
030.6.5.2 Control valve block: primary pressure relief valve
L507-1579; 030-181
030.6.5.3 Control block: reduction of tilt-out speed (option)
L507-1579; 030-182
030.6.5.4 Stabilisation module (option), safety valve
L507-1579; 030-184
030.6.5.5 Ride control hydro accumulator (option): nitrogen
filling
L507-1579; 030-185
030.6.6 Hydraulic components 030-187
030.6.6.1 Checking the hydraulic lines for damage
L507-1579; 030-187
030.6.7 Travel hydraulics 030-19216copyright © Liebher-Werk Bischofshofen GmbH 2021LIEBHERR L507-1579LBH/M2234434/12/211-20210126_073712/en
LBH/M2234434/12/211-20210126_073712/enService manualContents030.6.8030.6.9030.6.7.1 Travel pump high pressure sensor B102: DeviationL507-1579; 030-192
030.6.7.2 Travel pump replenishing pressure relief valve1507-1579; 030-193
030.6.7.3 Travel pump: high pressure relief valvesL507-1579; 030-195
030.6.7.4 Travel pump: pressure cut-offL 507-1579; 030-198
030.6.7.5 Travel pump: manual block curve calibration (up tosoftware version (Master4) 013, from softwareversion (Master4) 017 or from serial number 60030)1507-1579; 030-200
030.6.7.6 Travel pump: manual block curve calibration (fromsoftware version (Master4) 014 to 016)L507-1579; 030-201
030.6.7.7 Travel pump: automatic block curve calibration (fromsoftware version (Master4) 020 or from serial number60030)L507-1579; 030-204
030.6.7.8 Travel motor: manual calibration (maximum swivelangle)L507-1579; 030-204
030.6.7.9 = Travel motor: manual calibration (minimum swivelangle)1507-1579; 030-206
Brake system 030-208
030.6.8.1 Inching brake pedal: basic settingL507-1579; 030-208
030.6.8.2 Angle sensor for inching function: checking basicsetting1507-1579; 030-209
030.6.8.3 Service brake: brake pressure in 1st brake circuitL507-1579; 030-210
Electrical system 030-212
030.6.9.1 Central control unit (Master4) Creating a ServicefileL507-1579/0-600029; 030-212
030.6.9.2 Central control unit (Master5): creating service fileL507-1579/600030-; 030-215
030.6.9.3 Updating the central controller softwareL507-1579/0-60029; 030-216
030.6.9.4 Central control unit (Master5): software updateL507-1579/60030-; 030-218
030.6.9.5 Setting the IP addresses of the central control unit(Master4)1507-1579; 030-222L507-1679copyright ® Liebherr-Werk Bischofshofen GmbH 2021LIEBHERR 17
ContentsService manual030.6.9.6 Resetting the central control unit (Master4)
L507-1579/0-60029; 030-224
0306.9.7 Central control unit (Master5): resetting to factory
settings
L507-1579/60030-; 030-226
030.6.9.8 Central control unit (Master5): connecting Sculi diag-
nostic software
L507-1579/60030-; 030-227
030.6.9.9 Central control unit (Master5): connecting LiF T func-
tion
L507-1579/60030-; 030-231
030.6.9.10 Addressing CAN module and checking system infor-
mation
L507-1579; 030-232
030.6.10 Gearbox 030-234
0306.10.1 Gearbox: external servo pressure reducing valve
L507-1579; 030-234
030.6.10.2 External servo pressure hydro accumulator nitrogen
filling
L507-1579; 030-236
030.6.11 Axles and drive shafts 030-239
030.6.11.1 Tyres: setting radius
L507-1579; 030-239
030.6.12 Options 030-240
030.6.12.1 LiDAT: connecting to LIDAT module
L507-1579; 030-240
030.6.12.2 LiDAT: software update for LIDAT module
L507-1579; 030-242
030.6.12.3 LiDAT: creating report and snapshot
L507-1579; 030-244
040 Drive group 040-1
040.1 Engine 040-2
040.1.1 Diesel engine overview
1507-1579; 040-2
040.1.2 Electrical components of diesel engine
1507-1579; 040-10
040.1.3 Fuel system 040-11
040.1.3.1 Overview of fuel system
L507-1579; 040-12
040.1.3.2 Fuel level sensor
L507-1579; 040-14
040.1.3.3 Fuel pre-filter
L507-1579; 040-1518copyright © Liebher-Werk Bischofshofen GmbH 2021LIEBHERR L507-1579LBH/M2234434/12/211-20210126_073712/en
Service manualContentsLBH/M2234434/12/211-20210126_073712/en040.1.3.4 Fuel fine filterL507-1579; 040-16
040.14 Air filter system 040-17
040.1.4.1 Air filter
L507-1579; 040-17
040.1.4.2 Vacuum switch for air filter
L507-1579; 040-18
040.1.5 Exhaust system 040-18
040.1.56.1 Overview of diesel particulate filter
L507-1579; 040-19
050 Cooling system 050-1
050.1 Overview of cooling system
L507-1579; 050-2
050.2 Cooling system hydraulics 050-3
0502.1 Overview of cooling system hydraulics
L507-1579; 050-3
050.2.2 Fan pump
L507-1579; 050-6
050.2.3 Fan motor
L507-1579; 050-7
050.3 Cooling system electronics 050-9
050.3.1 General overview of electronic control system
L507-1579; 050-9
050.3.2 Hydraulic oil temperature sensor
L507-1579; 050-12
050.4 Cooler 050-14
050.4.1 Cooler unit
L507-1579; 050-14
050.5 Reversible fan drive 050-15
050.5.1 Overview of reversible fan drive
L507-1579; 050-15
0505.2 Fan reversal valve block
L507-1579; 050-18
060 Working hydraulics 060-1
060.1 Overview of working hydraulics
L507-1579; 060-3
060.2 Working pump
L507-1579; 060-9
060.3 Control block
L507-1579; 060-12
copyright ® Liebherr-Werk Bischofshofen GmbH 2021
L507-1579 LIEBHERR 19
Contents Service manual
0680.4 Pilot control 060-21
060.4.1 Overview of pilot control unit
L507-1579; 060-21
060.4.2 Pilot control unit
L507-1579; 060-25
060.4.3 Pilot pressure for solenoid valve
L507-1579; 060-27
060.5 Ride control 060-29
060.5.1 Overview of ride control system
L507-1579; 060-29
060.5.2 Stabilisation module
1507-1579; 060-33
060.6 Regulated flow rate 060-38
060.6.1 Regulated flow rate: total overview
L507-1579; 060-38
060.6.2 Valve block for regulated flow rate
1507-1579; 060-40
060.7 Pipe break protection 060-42
060.7.1 Pipe break protection: overview
L 507-1579; 060-42
060.7.2 Valve block for pipe break protection
1507-1579; 060-44
060.7.3 Solenoid valve for release of the ride control
L507-1579; 060-45
060.8 High flow 060-47
060.8.1 High Flow: total overview
L 507-1579; 060-47
060.8.2 High Flow pump
L 507-1579; 060-50
060.8.3 Solenoid valve for High Flow
L507-1579; 060-51
070 Travel hydraulics 070-1
070.1 Overview of travel hydraulics
L507-1579; 070-2
070.2 Travel pump
L507-1579; 070-9
070.3 Travel motors 070-25
070.3.1 Travel motor
L507-1579; 070-25
copyright © Liebher-Werk Bischofshofen GmbH 2021
20 LIEBHERR L507-1578LBH/M2234434/12/211-20210126_073712/en
LBH/M2234434/12/211-20210126_073712/enService manualContents080 Hydraulic components 080-1
080.1 Hydraulic system: overview
L507-1579; 080-2
080.2 Hydraulic tank 080-5
080.2.1 Overview of the hydraulic tank
L507-1579; 080-5
080.2.2 Return suction filter
L507-1579; 080-7
0802.3 Breather filter
L507-1579; 080-13
090 Steering system 090-1
090.1 Steering system overview
L507-1579; 090-2
090.2 Servostat
L507-1579; 090-6
100 Brake system 100-1
100.1 Overview of brake system
L507-1579; 100-2
100.2 Service brake 100-7
100.2.1 Inch/brake unit
L507-1579; 100-7
100.2.2 Inching function angle sensor
L507-1579; 100-13
100.2.3 Brake light pressure switch
L507-1579; 100-15
100.2.4 Drum brake
L507-1579; 100-16
100.3 Parking brake 100-21
100.3.1 Valve block for parking brake and differential lockout
L507-1579; 100-21
100.3.2 Orifice bypass solenoid valve
L507-1579; 100-23
110 Electrical system 110-1
110.1 Overview of electrical system
L507-1579; 110-2
110.2 Lighting
L507-1579; 110-5
110.3 Circuit diagrams
L507-1579; 110-7
110.4 Electronic control unit 110-9
copyright ® Liebherr-Werk Bischofshofen GmbH 2021
L507-1579 LIEBHERR 21
ContentsService manual110.4.1 General overview of electronic control system
L507-1579/0-60029; 110-9
110.4.2 General overview of electronic control system
L507-1579/60030-; 110-11
110.4.3 Central control unit (Master4)
L507-1579/0-60029; 110-12
110.44 Central control unit (Master5 Mini)
L507-1579/60030~; 110-17
110.45 Modules 110-19
110.4.5.1 Compact module: overview
L507-1579; 110-19
110.4.5.2 Compact module
L507-1579; 110-21
110.5 Electrical components of the driver’s cab 110-27
110.5.1 Fuse boards
1507-1579; 110-27
110.5.2 Door contact switch
L507-1579; 110-29
110.6 Electrical components in the rear section 110-30
110.6.1 Battery installation
1507-1579; 110-30
120 Gearbox 120-1
120.1 Overview of the transmission
L507-1579; 120-2
120.2 Transmission hydraulics 120-7
120.2.1 Overview of transmission hydraulics
1507-1579; 120-7
120.2.2 Gear shifting
L507-1579; 120-12
120.2.3 Valve block for external servo pressure
L507-1579; 120-14
120.2.4 Travel motor bypass solenoid valve
L 507-1579; 120-16
120.3 Transmission electronics 120-18
120.3.1 Gearbox: electrical system
1507-1579; 120-18
120.3.2 Output speed sensor
L507-1579; 120-20
120.3.3 Hall sensor for gear indicator
1507-1579; 120-2122copyright © Liebher-Werk Bischofshofen GmbH 2021L507-1579LBH/M2234434/12/211-20210126_073712/en
Service manualContents130 Axles and drive shafts 130-1
130.1 Axles 130-2
130.1.1 Front axle
L507-1579; 130-2
130.1.2 Rear axle
L507-1579; 130-4
130.1.3 Engageable differential lockout 130-6
130.1.3.1 Overview of engageable differential lockout
L 507-1579; 130-6
130.2 Cardan shafts 130-9
130.2.1 Drive shaft
L507-1579; 130-9
140 Steel parts of the basic machine 140-1
140.1 Vehicle frame 140-2
140.1.1 Articulation bearing
L507-1579; 140-2
140.1.2 Articulation lock
L507-1579; 140-3
150 Working attachment 150-1
150.1 Lift arms for Z kinematics 150-2
150.1.1 Lift arms for Z kinematics
L507-1579; 150-2
150.2 Quick coupler 150-4
160.2.1 Quick coupler
L507-1579; 150-4
150.2.2 Quick coupler hydraulics 150-5
150.2.2.1 Overview of quick coupler hydraulics
L507-1579; 150-6
. 150.2.2.2 Opening solenoid valve for quick coupler
3 1507-1579; 150-8
S
z 160 Operator’s cab, heating and air conditioning 160-1
g 160.1 Overview of operator’s cab, heating and air conditioning unit
g 1507-1579; 160-2
3 160.2 Display and control elements 160-4
3 160.21 Display
L507-1579; 160-4
160.2.2 Control lever
L507-1579; 160-4
copyright ® Liebherr-Werk Bischofshofen GmbH 2021
1507-1579 LIEBHERR 23
ContentsService manual160.2.3 Accelerator pedal
L507-1579; 160-6
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Overview of heating, ventilation and air conditioning system
L507-1579; 160-8
160.3.2 Heating and air conditioning unit 160-14
160.3.2.1 Heating and air conditioning unit
1507-1579; 160-14
160.3.2.2 Blower
L507-1579; 160-17
160.4 Air conditioning 160-18
160.4.1 Air conditioning (optional)
L 507-1579; 160-18
160.4.2 Compressor magnetic coupling
L507-1579; 160-19
160.4.3 Air conditioning condenser
1507-1579; 160-21
160.4.4 Dryer-collector unit
L507-1579; 160-21
160.4.5 Air conditioning pressure switch
L 507-1579; 160-23
170 Lubrication system 170-1
170.1 Liebherr automatic central lubrication system 170-2
170.1.1 Automatic central lubrication system: overview
L 507-1579; 170-2
170.1.2 Central lubrication pump EP-1
L 507-1579; 170-6
170.1.3 Progressive distributor MX-F
L507-1579; 170-9
190 Options 190-1
190.1 LiDAT 190-2
190.1.1 Overview of LiDAT
L507-1579; 190-2
190.1.2 LiDAT on machine
L507-1579/0-50943; 190-4
190.1.3 LiDAT on machine
L507-1579/50944-; 190-5
190.1.4 LiDAT module (LiTU2)
L507-1579/0-50943; 190-7
190.1.5 LiDAT module (LiTU3)
L507-1579/50944-; 190-924copyright © Liebher-Werk Bischofshofen GmbH 2021L507-1579LBH/M2234434/12/211-20210126_073712/en
LBH/M2234434/12/211-20210126_073712/enService manualContents200 Diagnosis 200-1
200.1 Malfunctions 200-2
200.1.1 Warning symbols 200-2
200.1.2 Warning symbols 200-2
200.1.3 Service code indicator in the display 200-3
200.2 Troubleshooting 200-6
200.2.1 Replacing fuses 200-6
200.2.1.1 Fuses on the fuse board in the cab 200-6
200.2.1.2 Fuses in right of engine compartment 200-9
copyright ® Liebherr-Werk Bischofshofen GmbH 2021
L507-1579 LIEBHERR 25