Liebherr Wheel loaders L 580-1760 Service manual – PDF DOWNLOAD

Liebherr Wheel loaders L 580-1760 Service manual – PDF DOWNLOAD

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Liebherr Wheel loaders L 580-1760 Service manual – PDF DOWNLOAD

Language : English
Pages :994
Downloadable : Yes
File Type : PDF
Size:221 MB

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Liebherr Wheel loaders L 580-1760 Service manual – PDF DOWNLOAD

PrefaceNotes for users

• This service manual is designed for trained specialist staff of the Liebherr organisation and their dealers.
• This service manual contains specialist knowledge for repairing Liebherr construc- tion machines. Basic specialist knowledge on electronics, hydraulics, mechanics and engine technology is not contained in this service manual. Therefore special- ized training and qualifications are necessary. Liebherr recommends participating in the Liebherr training program for construction machines.

In this service manual you will find information on:

— Special tools— Technical data— Maintenance intervals and maintenance tasks— Adjustment procedures— Structure and function descriptions— Removal and installation tasks— Circuit diagrams, hydraulic plans and technical drawings

• You will find information on controls and operation in the operator’s manual. Information on spare parts are in the spare parts catalogue. Please observe the local accident prevention laws.
• You can find information on repairs of machine parts in the service documentation under “Wheel loader – repair instructions”.

Introduction:

Intended Use:1.1. Laws, Rules, Guidelines and Safety Regulations

To ensure safe operation:

• Consult with the worksite manager about safety regulations at the place of use.
• Adhere to safety regulations at the place of use.
• Follow traffic regulations.
• Adhere to valid guidelines provided by insurers (for example, employers’ professional liability insurance companies, accident insurance, etc.).
• Avoid working methods that can endanger safety.
• Follow all intervals specified for recurrent checks and inspections as outlined in this operator’s manual.

1.2. Intended Use of Wheel Loader

The wheel loader is used to pick up, move, and dump the following materials:

• Soil
• Stones
• Broken rocks
• Bulk materials

This applies to a standard machine under normal operating conditions. Special applications are described in a separate options operator’s manual.

To ensure the intended use:

• Adhere to the operator’s manual.
• Follow maintenance intervals.
• Carry out inspection and maintenance tasks.
• Follow the specifications in the technical data.
• When using the machine on public roads, ensure it complies with applicable national regulations.
• Only lift loads with intended working attachments (fork prongs, crane boom), which must be properly fitted and functioning.
• Ensure that machines used underground (for mining and tunnel construction) are fitted with systems to reduce exhaust emissions (such as diesel particulate filters).
• Adhere to the requirements of each individual country for underground operation.
• For special uses, use special working attachments and, if necessary, special safety equipment.
• Exclusively mount and use special working attachments with approval and as per the stipulations of the manufacturer of the basic machine.

TABLE OF CONTENTS:

Liebherr Wheel loaders L 580-1760 Service manual – PDF DOWNLOAD

010 Introduction 010-1
010.1 Safety instructions 010-4
010.1.1 Information on these instructions 010-4
010.1.1.1 Representation of warning messages 010-4
010.1.1.2 Graphic symbols in these instructions 010-4
010.1.2 Intended use 010-5
010.1.2.1 Laws, rules, guidelines and safety regulations 010-5
010.1.2.2 Intended use 010-5
010.1.2.3 Foreseeable misuse 010-6
010.1.2.4 Operating conditions 010-6
010.1.2.5 Disposal 010-7
010.1.3 Description of staff 010-7
010.1.3.1 Personal protective equipment 010-7
010.1.3.2 Requirements for staff 010-8
010.1.3.3 Operating company 010-8
010.1.3.4 Operator 010-9
010.1.3.5 Maintenance staff 010-9
010.1.3.6 Refrigeration technician 010-10
010.1.3.7 Slinger 010-11
010.1.3.8 Spotter 010-12
010.1.4 Protective devices on the machine 010-12
010.1.6 Safe operation 010-14
010.1.6.1 Intoxicants 010-14
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Contents Service manual
010.1.6.2 Dangerous fuels and operating fluids 010-14
010.1.6.3 Transporting machine 010-15
010.1.6.4 Access to machine 010-15
010.1.6.5 Machine danger zone 010-16
010.1.6.6 Visibility 010-16
010.1.6.7 Protection against vibration 010-17
010.1.6.8 Operation of machine 010-18
010.1.7 Safe maintenance 010-21
010.1.7.1 Spare parts 010-21
010.1.7.2 Heavy parts 010-21
010.1.7.3 Regular checks 010-22
010.1.8 Modifications to the machine 010-22
010.1.8.1 Modifications, add-ons and retrofittings 010-22
010.2 Special tools for maintenance and repair work 010-23
010.2.1 Special tools, general 010-23
010.2.2 Special tools for the diesel engine 010-25
010.2.3 Special tools for lift cylinders with Z-bar kinematics 010-29
010.2.4 Special tools for tilt cylinders with Z-bar kinematics 010-29
010.2.5 Special tools for lift cylinders with industrial lift arms 010-30
010.2.6 Special tools for tilt cylinders with industrial lift arms 010-30
010.2.7 Special tools for steering wheel 010-31
010.2.8 Special tools for steering cylinders 010-31
010.2.9 Special tools for brake system 010-32
010.2.10 Special tools for the electrical system 010-32
010.2.11 Special tools for front axle 010-33
010.2.12 Special tools for rear axle 010-33
010.3.1.1 Range of application and purpose 010-37
010.3.1.2 Other applicable documents 010-37
010.3.2 Liebherr standards for assembly instructions and tightening torqueso10-44
010.4 Preservation guidelines
010.4.1 General information
010.4.2 Machine out of service for an unknown period of time
010.4.3 Putting the machine out of service
Out of service for up to 2 months
Out of service for up to 12 months
Out of service for longer than 12 months
010.4.4 Putting back into service
After being out of service for 2 months
After being out of service for 12 months
010.4.4.3 After being out of service for longer than 12 months 010-49
010.5 Preservation guidelines for the SCR system
010.5.1 Putting out of service for longer than 2 months
010.5.2 Starting up after being out of service for longer than 2 months
020 Technical data 020-1
020.1 Overall machine
020.1.1 Complete machine with bucket (Z lift arms)
020.1.2 Complete machine with loading bucket (industrial lift arms)
020.1.3 Working attachment: light material bucket
020.1.4 Working attachment: high dump bucket
020.1.5 Working attachment: forklift
020.1.6 Working attachment: log grappler
020.2 Drive group
020.2.1 Diesel engine
LSB0-1760;
020.2.2 Fuel tank
LSB0-1760;
020.2.3 Fuel level sensor6
Contents Service manual
020.2.4 Fuel pre-filter (separator filter)
L580-1760; 020-16
020.2.5 Compressed air system
L580-1760; 020-17
020.3 Cooling system 020-18
020.3.1 Fan pump
L580-1760; 020-18
020.3.2 Fan motor
L580-1760; 020-18
020.3.3 Hydraulic oil temperature sensor B8
L580-1760; 020-18
020.4 Working hydraulics 020-19
020.4.1 Working pump
L580-1760; 020-19
020.4.2 Control valve block for Z kinematics
L580-1760; 020-19
020.4.3 Control valve block for industrial lift arms
L580-1760; 020-20
020.4.4 Pilot control valve block
L580-1760; 020-20
020.4.5 Pilot control hydro accumulator
L580-1760; 020-20
020.4.6 Stabilisation module
L580-1760; 020-21
020.4.7 Ride control hydro accumulator
L580-1760; 020-21
020.4.8 Z-bar kinematics lift cylinder
L580-1760; 020-21
020.4.9 Z-bar kinematics tilt cylinder
L580-1760; 020-21
020.4.10 Lift cylinder for industrial lift arms
L580-1760; 020-22
020.4.11 Tilt cylinder for industrial lift arms
L580-1760; 020-22 C:
020. 11 Steel parts of the basic machine
020.11.1 Ballast weights
L580-1760;
020.11.1.1 Standard (z-bar kinematics) and industrial lift arms
020.11.1.2 Foam-filled tyres or tracks
020. 11.1.3 Reverse loading operation
020. 11.1.4 Timber grabber
020.12 Working attachment
020.12.1 Quick coupler locking hydraulic cylinder
L580-1760;
020.13 Operator’s cab, heating and air conditioning
020.13.1.1 Air conditioning compressor
020.13.2 Air conditioning pressure switch
L580-1760; 020-41
020.14 Lubrication system 020-42
020.14.1 Central lubrication system (Liebherr)
L580-1760; 020-42
020.14.1.1 Central lubrication pump 020-42
020.14.1.2 Progressive distributor 020-42
020.14.2 Progressive distributor
L580-1760; 020-43
020.14.2.1 MX-F 020-43
020.14.2.2 MX-F 25 020-43
020.14.2.3 MX-F 45 020-44
020.14.2.4 MX-F 75 020-44
020.14.2.5 MX-F105 020-44
020.14.3 Progressive distributor SXE-2
L580-1760; 020-44
020.14.3.1 SXE-2 / MX-F 020-44
020.14.3.2 SXE-2 100 020-44
020.14.3.3 SXE-2150 020-45
020.14.3.4 SXE-2 220 020-45
020.14.3.5 SXE-2 400 020-45
020.14.3.6 SXE-2 760 020-45
030 Maintenance 030-1
030.1 Maintenance and inspection schedule 030-11
030.2 Filling quantities and lubrication chart 030-16
030.2.1 Lubricant filling quantity
030.3.1.4 Specific Liebherr standards 030-17
030.3.2 General information on changing lubricants and fuels 030-17
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Contents Service manual
030.3.3 Converting hydraulic system from mineral oils to biodegradable
hydraulic fluids 030-18
030.3.4 Diesel fuels
L580-1760; 030-18
030.3.4.1 Minimum quality requirement 030-18
030.3.4.2 Operating temperatures of diesel fuels 030-19
030.3.4.3 Minimum quality requirement 030-19
030.3.5 Diesel exhaust fluid
L580-1760; 030-19
030.3.5.1 Liebherr recommendation 030-19
030.3.5.2 Minimum quality requirement 030-19
030.3.6 Engine oils
L580-1760; 030-20
030.3.6.1 Liebherr recommendation 030-20
030.3.6.2 Minimum quality requirement 030-20
030.3.6.3 Changing intervals 030-20
030.3.6.4 Complicating factors 030-21
030.3.7 Refrigerant
L580-1760; 030-21
030.3.8 Coolant
L580-1760; 030-22
030.3.8.1 Requirements for the water used 030-22
030.3.8.2 Antifreeze and corrosion inhibitor 030-22
030.3.8.3 Minimum quality requirement 030-22
030.3.9 Hydraulic oil
L580-1760; 030-22
030.3.9.1 Liebherr recommendation 030-22
030.3.9.2 Minimum quality requirement 030-23
030.3.9.3 Oil analysis 030-23
030.3.9.4 Oil change 030-23 C:
030.3.11 Gear oil “”” “”” L580-1760; 030-24 “‘ ~ ID
030.3.11.1 Liebherr recommendation 030-24 …J
030.3.11.2 Minimum quality requirement 030-24
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Service manual
L580-1760
030.3.12 Axle oil
L580-1760;
030.3.12.1 Liebherr recommendation
030.3.12.2 Minimum quality requirement
030.3.13 Lubrication grease
L580-1760;
030.3.13.1 Liebherr recommendation
030.3.13.2 Minimum quality requirement
030.3.14 Windscreen washer fluid
L580-1760;
030.3.14.1 Liebherr recommendation
030.3.14.2 Minimum quality requirement
030.3.15 Refrigerant oil for air conditioning compressor
L580-1760;
030.3.15.1 Liebherr recommendation
030.4 Maintenance tasks
030.4.1 Safety precautions
L580-1760;
030.4.2 Preparatory tasks for maintenance
030.4.2.1
030.4.2.2
030.4.2.3
Maintenance positions
L580-1760;
Opening the service hatches
L580-1760;
Turning off the battery main switch
L580-1760;
030.4.3 Overall machine
030.4.3.1
030.4.3.2
Checking machine is in proper condition
L580-1760;
Removing loose parts, dirt, ice and snow from
machine
L580-1760;
030.4.3.3 Cleaning machine
L580-1760;
030.4.3.4 Changing the VCl-capsules
L580-1760;
030.4.3.5 Oil analyses
L580-1760;
030.4.4 Drive group
030.4.4.1 Checking diesel engine oil level
L580-1760;
Contents Service manual
030.4.4.3 Diesel engine: changing oil filter
L580-1760; 030-55
030.4.4.4 Checking diesel engine belt drive
L580-1760; 030-56
030.4.4.5 Changing diesel engine belt drive
L580-1760; 030-57
030.4.4.6 Checking fastening of diesel engine control units and
sensor cable connections
L580-1760; 030-58
030.4.4.7 Checking diesel engine valve clearance
L580-1760; 030-59
030.4.4.8 Diesel engine: changing oil separator filter cartridge
L580-1760; 030-61
030.4.4.9 Diesel engine: Changing the heating flange
L580-1760; 030-62
030.4.4.10 Fuel tank: Draining off condensate and sediment
L580-1760; 030-62
030.4.4.11 Fuel pre-filter: Draining off condensate
L580-1760; 030-63
030.4.4.12 Changing fuel pre-filter cartridge
L580-1760; 030-64
030.4.4.13 Changing fuel fine filter element
L580-1760; 030-67
030.4.4.14 Diesel exhaust fluid tank: checking ventilation
L580-1760; 030-70
030.4.4.15 Air filter system: Cleaning the service cover and dust
discharge valve
L580-1760; 030-71
030.4.4.16 Cleaning or changing the main element of the air
filter system
L580-1760; 030-72
030.4.4.17 Air filter system: Changing the safety element
L580-1760; 030-75
030.4.4.18 Dust protection for alternator (option): cleaning or
replacing filter element C:
L580-1760; 030-76 ,!!?
030.4.4.23 Diesel engine: checking profile clamps
L580-1760; 030-85
030.4.4.24 Diesel particulate filter: Cleaning filter module
L580-1760; 030-87
030.4.4.25 Changing the compressed air dryer
L580-1760; 030-90
030.4.4.26 Checking compressed air system
L580-1760; 030-91
030.4.5 Cooling system 030-92
030.4.5.1 Cooling system: Checking the coolant level
L580-1760; 030-92
030.4.5.2 Coolant: checking anti-freeze and corrosion protection
agent concentration
L580-1760; 030-93
030.4.5.3 Cleaning the cooling system
L580-1760; 030-100
030.4.5.4 Changing coolant in cooling system
L580-1760; 030-101
030.4.6 Hydraulic components 030-104
030.4.6.1 Hydraulic tank: Checking the oil level
L580-1760; 030-104
030.4.6.2 Draining off condensate and sediment from the
hydraulic tank
L580-1760; 030-106
030.4.6.3 Change the return filter insert in the hydraulic tank.
L580-1760; 030-107
030.4.6.4 Changing the hydraulic tank breather filter
L580-1760; 030-108
030.4.6.5 Hydraulic tank: analysing the oil
L580-1760; 030-109
030.4.6.6 Changing the oil in the hydraulic tank
L580-1760; 030-110
L580-1760; 030-116
030.4.8.3 Checking the gap and wear on the parking brake
linings
L580-1760; 030-119
copylight © Liebherr-Werk Bischofshofen GmbH 2020
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Contents Service manual
030.4.8.4 Emergency actuation of parking brake: checking the
seal
L580-1760; 030-125
030.4.8.5 Checking emergency parking brake actuation
L580-1760; 030-125
030.4.9 Electrical system 030-126
030.4.9.1 Checking function of the lighting and horn
L580-1760; 030-126
030.4.9.2 Batteries: Checking the acid level and terminals
L580-1760; 030-127
030.4.9.3 Control lever: Change the travel direction switch
rocker and cap.
L580-1760; 030-129
030.4.9.4 Personnel detection: cleaning sensor
L580-1760; 030-132
030.4.10 Gearbox 030-132
030.4.10.1 Transmission: checking the oil level
L580-1760; 030-132
030.4.10.2 Changing gear oil and gear oil filter
L580-1760; 030-135
030.4.10.3 Change the transmission hydrostat oil filter.
L580-1760; 030-139
030.4.11 Axles and drive shafts 030-140
030.4.11.1 Axles Changing the oil
L580-1760; 030-140
030.4.11.2 Checking drive shafts
L580-1760; 030-142
030.4.11.3 Checking the tyre pressure
L580-1760; 030-144
030.4.11.4 Checking the wheel tightness
L580-1760; 030-146
030.4.12 Steel parts of the basic machine 030-146
030.4.12.1 Lubricating the articulation bearing and the rear axle
penetrating oil
L580-1760; 030-149
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Service manual Contents
030.4.12.5 Service hatches: cleaning and maintaining seals
L580-1760; 030-149
030.4.13 Working attachment 030-150
030.4.13.1 Lubricating the lift arms and working attachment
L580-1760; 030-150
030.4.13.2 Lift arms: Checking the bucket bearing seals
L580-1760; 030-152
030.4.13.3 Lift arms: checking bucket bearing bushings
L580-1760; 030-153
030.4.13.4 Checking the lift arm bucket stops
L580-1760; 030-154
030.4.13.5 Bucket: Check the teeth or undercut blade for wear
and replace if necessary
L580-1760; 030-156
030.4.13.6 Lubricate and test the bearings on the quick coupler.
L580-1760; 030-159
030.4.13.7 High dump bucket: Lubricating the bearing
L580-1760; 030-160
030.4.14 Operator’s cab, heating and air conditioning 030-160
030.4.14.1 Operator’s cab: cleaning the fresh and recirculated
air filters
L580-1760; 030-160
030.4.14.2 Operator’s cab: changing fresh air filter and recirculated
air filters
L580-1760; 030-161
030.4.14.3 Safety belt: Checking the condition and function
L580-1760; 030-163
030.4.14.4 Testing the windscreen washer system
L580-1760; 030-164
030.4.14.5 Windscreen washer system: filling windscreen
washer fluid
L580-1760; 030-164
030.4.14.6 Cab: Lubricating the lock and cylinder with penetrating
oil L580-1760; 030-167
030.4.15.2 Central lubrication system: Checking the pipes,
hoses and lubrication points for leaks and damage
L580-1760; 030-168
Service manual
030.4.15.3 Central lubrication system: Checking the lubrication
of the bearings
L580-1760; 030-169
Testing and adjustment checklist
L580-1760; 030-170
Testing and adjustment tasks 030-177
Safety precautions
L580-1760; 030-177
Overall machine 030-177
030.6.2.1 Preparing for adjustment procedures
L580-1760; 030-177
030.6.2.2 Hydraulic oil: operating temperature
L580-1760; 030-179
030.6.2.3 Gear oil operating temperature
L580-1760; 030-180
030.6.2.4 Service management
L580-1760; 030-180
Drive group 030-181
030.6.3.1 Pedals: calibration
L580-1760; 030-181
030.6.3.2 Reading the diesel engine service files
L580-1760; 030-183
Cooling system 030-184
030.6.4.1 Fan speed proportional solenoid valve
L580-1760; 030-184
Working hydraulics 030-186
030.6.5.1 Multi-lever control (optional): Calibration
L580-1760; 030-186
030.6.5.2 Calibrating working hydraulics angle sensors
L580-1760; 030-188
030.6.5.3 Proportional solenoids in the control valve block: calibration
L580-1760; 030-191
Pilot control valve block: pressure reducing valve !ll
L580-1760; 030-195 ;f;;;j ,
030.6.5.5
030.6.5.6
030.6.5.7
030.6.5.8
Working pump: flow regulator (standby pressure)
L580-1760;
Working pump flow regulator (differential pressure)
030-196
L580-1760; 030-197
Working pump: power regulator
L580-1760; 030-199
Z-bar kinematics control valve block: secondary pressure
relief valves
Contents
030.6.5.9 Z-bar kinematics control valve block: primary pressure
relief valve
L580-1760; 030-203
030.6.5.10 Z-bar kinematics control valve block: LS-pressure
cut-off
L580-1760; 030-205
030.6.5.11 Industrial lift arms control valve block (option): secondary
pressure relief valves
L580-1760; 030-206
030.6.5.12 Industrial lift arms control valve block (option):
primary pressure relief valve
L580-1760; 030-209
030.6.5.13 Industrial lift arms control valve block (option): LSpressure
cut-off
L580-1760; 030-210
030.6.5.14 Stabilisation module cut-out function
L580-1760; 030-212
030.6.5.15 Ride control hydro accumulator nitrogen filling
L580-1760; 030-213
Hydraulic components 030-214
030.6.6.1
030.6.6.2
Hydro accumulator: checking and topping up
nitrogen filling
L580-1760;
Checking the hydraulic lines for damage
L580-1760;
030-214
030-215
030.6.7 Steering system 030-220
030.6.7.1 Joystick for joystick steering (option): calibration
L580-1760; 030-220
030.6.7.2 Angle sensor for articulation angle (option): calibration
(machine with steering wheel steering)
L580-1760; 030-220
030.6.7.3 Angle sensor for articulation angle (option): calibration
(machine without steering wheel steering)
L580-1760; 030-222
030.6.7.4 Control block for joystick steering (option): calibration
L580-1760; 030-223
030.6.7.5 Steering pump: LS pressure cut-off valve
L580-1760; 030-225
030.6.7.6 Steering pump flow regulator (standby pressure)
L580-1760; 030-226
030.6.7.7 Steering pump: flow regulator (differential pressure)
L580-1760; 030-228
030.6.7.8 Steering damper hydro accumulator nitrogen filling
L580-1760; 030-229
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Contents Service manual
030.6.7.9 Control block for joystick steering: determining installation
position of position sensors
L580-1760; 030-230
030.6.8 Brake system 030-231
030.6.8.1 Brake accumulator pressure sensor B19: deviation
L580-1760; 030-231
030.6.8.2 Compact brake valve hydro accumulator charging
function
L580-1760; 030-232
030.6.8.3 Service brake pressure
L580-1760; 030-233
030.6.8.4 Service brake hydro accumulator capacity
L580-1760; 030-234
030.6.9 Electrical system 030-236
030.6.9.1 Central control unit (Master5): creating service file
L580-1760; 030-236
030.6.9.2 Central control unit (Master5): software update
L580-1760; 030-237
030.6.9.3 Central control unit (Master5): resetting to factory
settings
L580-1760; 030-240
030.6.9.4 Central control unit (Master5): connecting Sculi diagnostic
software
L580-1760; 030-242
030.6.9.5 Central control unit (Master5): connecting LiFT function
L580-1760; 030-245
030.6.9.6 Addressing CAN module and checking system information
L580-1760; 030-246
030.6.10 Gearbox 030-250
030.6.10.1 Gearbox: basic calibration
L580-1760; 030-250
030.6.10.2 Gearbox: service calibration
030.6.11.1 Tyres: setting radius ~
L580-1760; 030-256 la
“”” “”” 030.6.12 Working attachment 030-257 “‘ ~ ID
030.6.12.1 Valve block for quick coupler (option): Pressure …J
reducing valve
L580-1760; 030-257
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20 llEBHERR L580-1760
Service manual Contents
L580-1760
030.6.12.2 Parameters for lift arm geometry
L580-1760; 030-258
030.6.12.3 Working attachment: automatic return of 3rd function
L580-1760; 030-259
030.6.13 Operator’s cab, heating and air conditioning 030-260
030.6.13.1 Checking the pressure and temperature conditions of
the air conditioning unit
L580-1760; 030-260
030.6.14 Options 030-261
040 Drive group
040.1 Engine
030.6.14.1 LiDAT: connecting to LiDAT module
L580-1760;
030.6.14.2 LiDAT: software update for LiDAT module
L580-1760;
030.6.14.3 LiDAT: creating report and snapshot
L580-1760;
030-261
030-263
030-265
030.6.14.4 Liebherr weighing device with Truck Payload Assist:
calibration
L580-1760; 030-269
030.6.14.5 Skyview 360°: calibration
L580-1760;
030.6.14.6 Personnel detection: transmitting configuration files
030-269
L580-1760; 030-276
030.6.14.7 Tyre pressure monitoring: changing and programming
pressure sensor
Contents Service manual
040.1.7 Exhaust system 040-23
040.1.7.1 Exhaust gas treatment (stage V): overview
LSB0-1760; 040-24
040.1.7.2 Exhaust gas treatment (stage IV/ tier 4f): overview
LSB0-1760; 040-33
040.1.7.3 Metering unit
LSB0-1760; 040-38
040.1.7.4 Sampling module
LSB0-1760; 040-41
040.1.7.5 Exhaust treatment sensors
LSB0-1760; 040-42
040.1.8 Compressed air system 040-43
040.1.8.1 Overview of the compressed air system
LSB0-1760; 040-44
040.1.8.2 Compressor
LSB0-1760; 040-46
040.1.8.3 Air dryer
LSB0-1760; 040-47
040.1.8.4 SCR system air supply valve
LSB0-1760; 040-48
040.2 Clutch
LSB0-1760; 040-49
040.3 Splitter box
LSB0-1760; 040-51
050 Cooling system 050-1
050.1 Cooling system: General overview
LSB0-1760; 050-2
050.2 Cooling system hydraulics 050-3
050.2.1 Overview of cooling system hydraulics
LSB0-1760; 050-4
050.2.2 Fan pump
LSB0-1760; 050-8′
050.3.1 Overview of electrical controls of cooling system ~
LSB0-1760; 050-13 ~ la
“”” 050.3.2 Hydraulic oil temperature sensor “”””’
LSB0-1760; 050-16 ~ ID
…J
050.4 Cooler 050-18
050.4.1 Cooler unit
LSB0-1760; 050-18
copylight © Liebherr-Werk Bischofshofen GmbH 2020
22 llEBHERR L580-1760
Service manual Contents
050.5 Reversible fan drive 050-19
050.5.1 Overview of reversible fan drive
LSB0-1760; 050-19
050.5.2 Fan reversal valve block
LSB0-1760; 050-21
060 Working hydraulics 060-1
060.1 Overview of Z-bar kinematics working hydraulics
LSB0-1760; 060-3
060.2 Overview of working hydraulics for industrial lift arms
LSB0-1760; 060-12
060.3 Working pump
LSB0-1760; 060-16
060.4 Control block for Z-bar kinematics
LSB0-1760; 060-24
060.5 Control valve block for industrial lift arms
LSB0-1760; 060-33
060.6 Pilot control 060-40
060.6.1 Pilot control valve block
LSB0-1760; 060-40
060.7 Ride control 060-42
060.7.1 Overview of ride control system
LSB0-1760; 060-42
060.7.2 Stabilisation module
LSB0-1760; 060-45
060.7.3 Electric ride control unit
LSB0-1760; 060-48
060.8 Electronics of the working hydraulics 060-50
060.8.1 Overview of electrical controls the working hydraulics
LSB0-1760; 060-50
060.8.2 Working hydraulics angle sensors
Service manual
Hydraulic components
080.1 Hydraulic system: overview
L580-1760;
080.2 Hydraulic tank
080.2.1 Overview of hydraulic tank
L580-1760;
080.2.2 Steel tank
L580-1760;
080.2.3 Return filter
L580-1760;
080.2.4 Leak oil strainer
L580-1760;
080.2.5 Breather filter
L580-1760;
Steering system
090.1
090.2
090.3
090.4
Steering system overview
L580-1760;
Steering pump
L580-1760;
Servostat
L580-1760;
Steering cylinder
090.4.1 Steering cylinder
L580-1760;
090.4.2 Steering stabilisation valve block
L580-1760;
090.4.3 Valve block for steering stabilisation (without steering wheel
steering)
Service manual Contents
L580-1760
090.6 Joystick steering 090-35
090.6.1 Joystick steering: overview (combined with steering wheel steering)
LSB0-1760; 090-35
090.6.2 Joystick steering: overview (without steering wheel steering)
LSB0-1760;
090.6.3 Joystick steering control block
LSB0-1760;
090.6.4 Joystick steering electrical system
090.6.4.1 Electronic control unit for joystick steering: overview
090.7 2in1 steering
Joystick with position tracking
LSB0-1760;
090.7.1 2in1 steering: total overview
LSB0-1760;
090.7.2 Servostat for 2in1 steering
LSB0-1760;
100 Brake system
100.1 Overview of brake system
LSB0-1760;
100.2 Service brake and parking brake
100.2.1 Brake pump
LSB0-1760;
100.2.2 Compact brake valve
LSB0-1760;
100.3 Parking brake
100.3.1 Parking brake
LSB0-1760;
110 Electrical system
110. 1 Overview of electrical system
LSB0-1760;
110.2 Lighting
LSB0-1760;
110.3 Circuit diagrams
LSB0-1760;
110.4 Electronic control unit
110.4.1 General overview of electronic control system
LSB0-1760;
110.4.2 Central control unit (Master5-Premium)
Modules 110-14
110.4.3.1 Overview of the input and output modules
LSB0-1760; 110-14
110.4.3.2 Input modules
LSB0-1760; 110-17
110.4.3.3 Output modules
LSB0-1760; 110-18
110.5 Electrical components of the driver’s cab 110-21
110.5.1 Fuse and relay boards
LSB0-1760; 110-21
110.5.2 Door contact switch (inductive sensor)
LSB0-1760; 110-26
110.6 Electrical components in the rear section 110-27
110.6.1 Battery installation
LSB0-1760; 110-27
110.6.2 Electric battery main switch
LSB0-1760; 110-29
120 Gearbox 120-1
120.1 Overview of transmission
LSB0-1760; 120-2
120.2 Transmission hydraulics 120-16
120.2.1 Overview of transmission hydraulics
LSB0-1760; 120-16
120.2.2 Gear pump
LSB0-1760; 120-20
120.2.3 Transmission control valve block
LSB0-1760; 120-21
120.2.4 Hydrostat module
LSB0-1760; 120-24
120.3 Transmission electronics 120-29
120.3.1 Overview of electrical control system of transmission
120.3.3 Gear shifting proportional solenoid “0 ‘
120.3.6 Temperature sensor
LSB0-1760; 120-34
copylight © Liebherr-Werk Bischofshofen GmbH 2020
26 llEBHERR L580-1760
120.3.7 Proportional solenoid for position control
130.1.1 Front axle
L580-1760;
130.1.2 Rear axle
L580-1760;
Cardan shafts
130.2.1 Drive shaft between diesel engine and transmission
L580-1760;
130.2.2 Drive shaft between transmission and front axle
L580-1760;
130.2.3 Drive shaft between transmission and rear axle
L580-1760;
140 Steel parts of the basic machine
140.1 Vehicle frame
140.1.1 Articulation bearing
L580-1760;
140.1.2 Articulation lock
L580-1760;
140.2 Covering
140.2.1 Linear motor for opening the engine hood
L580-1760;
150 Working attachment
150.1 Lift arms for Z kinematics
150.1.1 Z kinematics
L580-1760;
150.2 Industrial lift arms
150.2.1 Industrial lift arms
150.3 Quick coupler
150.3.1 Quick coupler
150.3.2 Quick coupler hydraulics
Overview of quick coupler hydraulics
Valve block for quick coupler
Contents Service manual
150.3.3 Quick coupler electrics 150-11
150.3.3.1 Quick coupler electric control unit
LSB0-1760; 150-11
160 Operator’s cab, heating and air conditioning 160-1
160.1 Overview of operator’s cab, heating and air conditioning unit
LSB0-1760; 160-2
160.2 Display and control elements 160-4
160.2.1 Control lever
160.2.2 Accelerator pedal
160.3 Heating, ventilation, air conditioning 160-8
160.3.1 Heating, ventilation, air conditioning: General overview
LSB0-1760; 160-8
160.3.2 Heating and air conditioning unit 160-13
160.3.2.1 Heating and air conditioning unit
160.3.2.2 Blower
160.3.3 Air conditioning controller
160.4 Air conditioning 160-22
160.4.1 Basic function of the air conditioning unit
160.4.2 Air conditioning compressor
160.4.3 Condenser
160.4.4 Dryer
170.1.3 Progressive distributor MX-F
28 llEBHERR L580-1760
Service manual
170.1.4 Progressive distributor SXE-2
190 Options
190.1 LiDAT
190.1.1 Overview of LiDAT
190.1.2 LiDAT on machine
190.1.3 LiDAT module (LiTU3)
190.2 Liebherr weighing device with Truck Payload Assist
190.3 Skyview 360°
190.3.1 Skyview 360°: complete overview
190.3.2 Skyview 360° on machine
190.4 Remote control for door lock
190.5 Personnel detection
190.6 Entfall des Lenkstockschalters
190.6.1 Elimination of steering-column switch: overview
190.6.2 Additional controller (HY-TTC-30S)
200 Diagnosis
200.1 Malfunctions
200.1.1 Warning symbols
200.1.2 SCR system warning symbols
200.1.3 Service code indicator in display
200.2 Troubleshooting
200.2.1 Replacing fuses
Fuses on fuse board A4 in the operator’s cab
Fuses on fuse board A4a in the left ballast weight 200-9
Fuses on fuse board A4b in the operator’s cab 200-11