MAEDA CC1485S-1 Crawler Crane Operation Manual SN 7048 and up – PDF DOWNLOAD

MAEDA CC1485S-1 Crawler Crane Operation Manual SN 7048 and up – PDF DOWNLOAD

FILE DETAILS:

MAEDA CC1485S-1 Crawler Crane Operation Manual SN 7048 and up – PDF DOWNLOAD

Language : English
Pages : 370
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

MAEDA CC1485S-1 Crawler Crane Operation Manual SN 7048 and up – PDF DOWNLOAD

INTRODUCTION:

•  Maeda Crawler Crane CC1485S-1.
• This manual is a guidebook for safe and effective use of this machine.
• This manual describes the procedures and precautions to follow for proper operation
  and maintenance of the machine.
• Be sure to read this manual and understand the procedures for machine operation,
  inspection, and maintenance thoroughly before using this machine.
• Failure to observe the basic precautions described in this manual may lead to serious accidents.

This machine is composed of the following units and systems:
[1] CARRIER
Consists of the traveling system.
[2] CRANE
Consists of the engine, travelling operation unit, crane operation unit, boom telescoping unit,
boom derricking unit, slewing unit, hook block and winch system.
[3] SAFTEY DEVICE
Comprises the overwinding prevention device, over-unwinding prevention device, overload
preventive device, slinging rope detachment protector, hydraulic safety valve, telescoping
cylinder hydraulic automatic locking device, derricking cylinder hydraulic automatic locking
device, alarm buzzer, machine body inclination alarm, leveling instrument, working status lamp,
and the crane and travelling operation locking lever.
3.3 MACHINE FUNCTIONS
[1] CARRIER
• The carrier is of a crawler type, which facilitates running in rough terrain and soft ground.
• Operating the two travelling levers enables not only travelling direction changes (forward,
backward, right and left) but also pivot turns and spin turns.
[2] UPPER SLEWING BODY
• The upper slewing body is allowed to perform 360 degrees slewing by slewing operation.
• Through the combined use of the telescopic boom, derrick and slewing systems besides the
winch system, the crane can raise and lower the hook block to move the lifted object to the
desired position within the rated total load and the specified working envelope.

TABLE OF CONTENTS:

MAEDA CC1485S-1 Crawler Crane Operation Manual SN 7048 and up – PDF DOWNLOAD

INTRODUCTION 1
1. INTRODUCTION 2
2. FOR SAFE USE OF THE MACHINE 3
3. MACHINE OVERVIEW 4
3.1 SPECIFIED OPERATIONS 4
3.2 MACHINE STRUCTURE 4
3.3 MACHINE FUNCTIONS 5
4. QUALIFICATION FOR OPERATION 6
4.1 QUALIFICATION FOR CRANE OPERATION 6
5. CRANETERMINOLOGY 7
5.1 TERMS AND DEFINITIONS 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 8
5.3 RATED TOTAL LOAD CHART 9
SAFETY 13
1. BASIC PRECAUTIONS 14
1.1 PRECAUTIONS BEFORE STARTING WORK 14
1.2 PREPARING FOR SAFE OPERATION 15
1.3 PRECAUTIONS FOR FIRE PREVENTION 17
1.4 CAUTIONS IN GETTING ON AND OFF THE MACHINE 18
1.5 OTHER PRECAUTIONS 19
2. OPERATION RELATED PRECAUTIONS 20
2.1 PRECAUTIONS ON WORK SITE 20
2.2 CAUTIONS WHEN STARTING ENGINE 23
2.3 PRECAUTIONS FOR STARTING CARRIER AND OPERATING CRANE 25
2.4 CAUTIONS DURING CRANE OPERATION 29
3. TRANSPORT PRECAUTIONS 37
4. MAINTENANCE PRECAUTIONS 39
4.1 PRECAUTIONS BEFORE MAINTENANCE 39
4.2 PRECAUTIONS DURING MAINTENANCE 43
5. SAFETY LABEL LOCATIONS 48
OPERATION 59
1. NAME OF EACH SECTION 60
1.1 MACHINE UNITS 60
1.2 CRANE OPERATION UNITS 61
1.2.1 MACHINE MONITOR COMPONENTS 62
2. EXPLANATION OF ALL EQUIPMENT 63
2.1 MACHINE MONITOR 63
2.1.1 MONITOR BASIC ACTION AND DISPLAY 65
2.1.2 WARNING DISPLAY 72
2.2 SWITCHES 75
2.3 OPERATION LEVERS AND PEDALS 85
2.4 MOMENT LIMITER (OVERLOAD PREVENTIVE DEVICE) 89
2.4.1 CONFIGURATION OF MOMENT LIMITER 89
2.4.2 FUNCTIONS OF MOMENT LIMITER 90
2.4.3 MOMENT LIMITER OPERATION AND CANCELING (RECOVERY) 91
2.4.4 MOMENT LIMITER FUNCTIONS 94
2.4.5 MOMENT LIMITER CANCELING SWITCH 102
2.5 OVERWINDING PREVENTION DEVICE 104
2.6 AIR CONDITIONER HANDLING 105
2.6.1 COMPONENTS OF CONTROL PANEL 105
2.6.2 AIR CONDITIONER OPERATION METHOD 109
2.6.3 PRECAUTIONS IN AIR CONDITIONER USE 111
2.6.4 INSPECTION AND MAINTENANCE OF AIR CONDITIONER INSTALLED ON
THE MACHINE 111
2.7 CAR RADIO HANDLING 112
2.7.1 EXPLANATION OF THE EQUIPMENT 112
2.7.2 CAR RADIO OPERATION METHOD 115
2.7.3 PRECAUTIONS IN CAR RADIO USE 117
2.8 FUSE 118
2.9 FUSIBLE LINK 119
2.10 CONTROLLER 120
2.11 CAB FRONT WINDOW 121
2.12 DOOR 123
2.13 HAMMER FOR EMERGENCY ESCAPE 124
2.14 CAP AND COVER WITH LOCK 125
2.15 BATTERY ROOM DOOR 126
2.16 LEFT COVER 126
2.17 RIGHT COVER 127
2.18 MACHINERY COVER 128
2.19 HOLDER FOR OPERATION MANUAL 128
2.20 GREASE PUMP HOLDER 129
2.21 CUP HOLDER 129
2.22 RETRACTABLE SEAT BELT HANDLING 129
3. OPERATION 130
3.1 PRE-OPERATION INSPECTION 130
3.1.1 CHECKING BEFORE STARTING ENGINE 130
3.1.2 CHECKING BEFORE STARTING ENGINE 133
3.1.3 CHECKING AFTER STARTING ENGINE 147
3.2 OPERATIONS AND CHECKS BEFORE STARTING ENGINE 150
3.3 STARTING ENGINE 151
3.4 OPERATIONS AND CHECKS AFTER STARTING ENGINE 153
3.4.1 WARM-UP OPERATIONS FOR ENGINE 153
3.4.2 WARM-UP OPERATIONS FOR HYDRAULIC EQUIPMENT 154
3.5 STOPPING ENGINE 156
3.6 BREAK-IN OPERATION 157
3.7 MACHINE TRAVELLING POSTURE 157
3.8 STARTING (FORWARD AND BACKWARD)/STOPPING THE MACHINE 158
3.9 CHANGING DIRECTION OF THE MACHINE 161
3.10 SLEWING THE MACHINE 162
3.11 PARKING THE MACHINE 163
3.12 INSPECTION AND CHECK AFTER COMPLETING WORK 164
3.12.1 AFTER STOPPING ENGINE 164
3.12.2 LOCKING 164
3.13 CAUTIONS IN DRIVING 165
3.14 PRECAUTIONS BEFORE CRANE OPERATION 168
3.15 OPERATION BEFORE CRANE WORK 170
3.16 CRANE OPERATION POSTURE 172
3.17 HOISTING AND LOWERING OPERATION 173
3.17.1 NORMAL HOISTING AND LOWERING OPERATION 173
3.17.2 HOISTING AND LOWERING OPERATION AT HIGH SPEED 174
3.17.3 HOISTING OPERATION WITH HOOK STOWAGE SWITCH 175
3.18 BOOM DERRICKING OPERATION 176
3.19 BOOM TELESCOPING OPERATION 177
3.20 SLEWING OPERATION 179
3.21 ACCELERATOR OPERATION 180
3.22 CRANE STOWAGE OPERATION 182
3.22.1 CRANE STOWAGE OPERATION AT THE TIME OF SIMPLE STOWAGE OF
HOOK BLOCK 182
3.22.2 CRANE STOWAGE OPERATION AT THE TIME OF NORMAL STOWAGE OF
HOOK BLOCK 185
3.23 PROHIBITED OPERATIONS DURING CRANE WORK 187
3.24 OPERATION DURING TRAVELLING HOIST 189
3.24.1 PRECAUTIONS IN OPERATION DURING TRAVELLING HOIST 189
3.24.2 OPERATION POSTURE DURING TRAVELLING A HOISTED LOAD 190
3.24.3 OPERATION OF TRAVELLING A HOISTED LOAD WORK 191
3.24.4 CANCEL OPERATION OF TRAVELLING HOIST OPERATION POSTURE 191
4. HANDLING OF WIRE ROPE 192
4.1 CRITERIA FOR WIRE ROPE REPLACEMENT 192
4.2 WINCH WIRE ROPE REEVING SYSTEM AND GROSS RATED LOAD 194
4.3 MEASURE TO TAKE WHEN WINCH WIRE ROPE IS TWISTED 195
5. TRANSPORTATION 197
5.1 LOADING/UNLOADING 197
5.1.1 LOADING 198
5.1.2 FIXING THE MACHINE 200
5.1.3 UNLOADING 201
5.2 HOISTING MACHINE 202
5.2.1 HOISTING MACHINE WITH BOOM LOWERED 202
5.2.2 HOISTING MACHINE WITH BOOM 204
5.3 CAUTIONS DURING TRANSPORTATION 205
6. HANDLING WHEN COLD 206
6.1 PREPARING FOR LOW TEMPERATURE 206
7. LONG-TERM STORAGE 208
7.1 BEFORE STORING MACHINE 208
7.2 DURING STORAGE 208
7.3 AFTER STORAGE 209
8. TROUBLESHOOTING 210
8.1 WHEN FUEL RUNS OUT 210
8.2 PHENOMENONS THAT ARE NOT A FAULT 211
8.3 WHEN BATTERY HAS DISCHARGED 212
8.3.1 BATTERY HANDLING PRECAUTIONS 212
8.3.2 REMOVING/INSTALLING BATTERY 213
8.3.3 CAUTIONS IN CHARGING BATTERY 214
8.3.4 STARTING ENGINE WITH BOOSTER CABLE 215
8.4 WHEN SUCH A PHENOMENON OCCURS 217
8.4.1 ELECTRICAL COMPONENTS 217
8.4.2 MACHINE BODY COMPONENTS 219
8.4.3 ENGINE COMPONENTS 220
8.4.4 MOMENT LIMITER COMPONENTS 222
8.4.5 OVERWINDING PREVENTION DEVICE 223
INSPECTION AND MAINTENANCE 225
1. PRECAUTIONS FOR MAINTENANCE 226
2. BASIC MAINTENANCE 228
3. LEGAL INSPECTION 232
4. PERIODIC REPLACEMENT OF CRITICAL PARTS 233
5. CONSUMABLES 234
6. OTHER REPLACEMENT PARTS 235
7. USE OF FUEL AND LUBRICATING OIL 236
7.1 USE OF FUEL AND LUBRICATING OIL ACCORDING TO TEMPERATURES 236
8. STANDARD TIGHTENING TORQUE 238
8.1 STANDARD TIGHTENING TORQUE LIST 238
9. LIST OF ITEMS FOR INSPECTION AND MAINTENANCE 239
10. MAINTENANCE PROCEDURES 241
10.1 INITIAL 500 HOUR MAINTENANCE 241
10.2 PRE-OPERATION INSPECTION 241
10.3 IRREGULAR MAINTENANCE 242
10.4 MAINTENANCE EVERY 50 HOURS 258
10.5 MAINTENANCE EVERY 250 HOURS 260
10.6 MAINTENANCE EVERY 500 HOURS 264
10.7 MAINTENANCE EVERY 1000 HOURS 274
10.8 MAINTENANCE EVERY 1500 HOURS 279
10.9 MAINTENANCE EVERY 3000 HOURS 279
10.10 MAINTENANCE EVERY 4000 HOURS 280
10.11 MAINTENANCE EVERY 5000 HOURS 281
11. VENTING AIR IN HYDRAULIC CIRCUITS 284
12. RELIEVING INTERNAL PRESSURE OF HYDRAULIC CIRCUIT 288
13. ATTACHING/DETACHING SINGLE-FALL HOOK 289
13.1 ATTACHING SINGLE-FALL HOOK 289
13.2 DETACHING SINGLE-FALL HOOK 292
SPECIFICATIONS 295
1. PRINCIPLE SPECIFICATION LIST 296
2. SPECIFICATION DIMENSIONAL DRAWING 297
3. RATED TOTAL LOAD CHART 298
4. WORKING RADIUS/LIFTING HEIGHT 301
1. PRECAUTIONS OF FLY-JIB OPERATION 304
2. SAFETY LABEL LOCATION 306
3. FLY-JIB EACH SECTION 309
4. FLY-JIB INSTALLATION AND STOWAGE 310
4.1 INSTALLATION OF FLY-JIB 311
4.2 CHANGING OF FLY-JIB TILT ANGLE 316
4.3 EXTENDING AND RETRACTING NO.2 FLY-JIB 321
4.3.1 EXTENDING NO.2 FLY-JIB CONFIGURED 0 DEGREE OR 20 DEGREES
TILT ANGLE 321
4.3.2 EXTENDING NO.2 FLY-JIB CONFIGURED 40 DEGREES OR 60 DEGREES
TILT ANGLE 322
4.3.3 RETRACTING OF No.2 FLY-JIB 324
4.4 STOWAGE OF FLY-JIB 325
4.5 REMOVAL OF FLY-JIB 330
4.6 INSTALLATION OF FLY-JIB 334
5. HANDLING MONITOR AND MOMENT LIMITER 342
5.1 NAMES OF MONITOR DISPLAY 342
5.1.1 MONITOR DISPLAY IN FLY-JIB MODE 342
5.1.2 MONITOR DISPLAY WHEN FLY-JIB IS STOWED 344
5.2 MOMENT LIMITER FUNCTIONS 345
5.2.1 DISPLAY FOR FLY-JIB MODE SWITCHING 346
5.3 SETTING OF OPERATING CONDITIONS 347
6. OPERATIONS 348
6.1 CAUTIONS FOR FLY-JIB OPERATION 348
7. TROUBLESHOOTING 349
7.1 LIST OF ERROR CODES 349
7.2 WHEN SUCH A PHENOMENON OCCURS 350
8. INSPECTION AND MAINTENANCE 351
8.1 CHECKING BEFORE OPERATION 351
8.2 MAINTENANCE EVERY 50 HOURS 353
9. SPECIFICATIONS 354
9.1 SPECIFICATION TABLE 354
9.2 SPECIFICATION DIMENSIONAL DRAWING 355
9.3 RATED TOTAL LOAD CHART 356
9.4 WORKING RADIUS/LIFTING HEIGHT 357
9.4.1 WORKING RADIUS/LIFTING HEIGHT (WHEN FLY-JIB ANGLE IS 0 DEGREES
AND 20 DEGREES) 357
9.4.2 WORKING RADIUS/LIFTING HEIGHT (WHEN FLY-JIB ANGLE IS 40 DEGREES
AND 60 DEGREES) 358