Maeda CRAWLER CRANE LC1385M-8B LC1385M-8BF OPERATION MANUAL Serial No. 8009 - PDF DOWNLOAD

Maeda CRAWLER CRANE LC1385M-8B LC1385M-8BF OPERATION MANUAL Serial No. 8009 - PDF DOWNLOAD

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Maeda CRAWLER CRANE LC1385M-8B LC1385M-8BF OPERATION MANUAL Serial No. 8009 - PDF DOWNLOAD

Language : English
Pages :384
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Maeda CRAWLER CRANE LC1385M-8B LC1385M-8BF OPERATION MANUAL Serial No. 8009 - PDF DOWNLOAD

INTRODUCTION 1- 1
1. INTRODUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIED OPERATIONS 1- 4
3.2 MACHINE CONFIGURATION 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATION 1- 6
4.1 QUALIFICATION FOR CRANE OPERATION 1- 6
5. TERMINOLOGY 1- 7
5.1 DEFINITIONS OF TERMS 1- 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 1- 8
5.3 RATED TOTAL LOAD TABLE 1- 9
SAFETY 2- 1
1. BASIC PRECAUTIONS 2- 2
1.1 PRECAUTIONS FOR BEFORE STARTING OPERATION 2- 2
1.2 PREPARARATIONS OF SAFETY OPERATION 2- 3
1.3 PRECAUTIONS FOR FIRE PREVENTION 2- 5
1.4 PRECAUTIONS WHEN GETTING ON OR OFF 2- 6
1.5 OTHER PRECAUTIONS 2- 7
2. DRIVING RELATED PRECAUTIONS 2- 8
2.1 PRECAUTIONS FOR JOBSITE 2- 8
2.2 PRECAUTIONS WHEN ENGINE STARTING 2-11
2.3 PRECAUTIONS WHEN STARTING TO MOVE MACHINE 2-13
2.4 PRECAUTIONS WHEN WORKING WITH CRANE 2-16
3. TRANSPORT PRECAUTIONS 2-25
4. TOWING PRECAUTIONS 2-26
5. MAINTENANCE PRECAUTIONS 2-27
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-27
5.2 PRECAUTIONS DURING MAINTENANCE 2-30
6. SAFETY LABEL LOCATIONS 2-34
OPERATION 3- 1
1. MACHINE EACH SECTION 3- 2
1.1 MACHINE EACH UNIT 3- 2
1.2 OPERATOR’S COMPARTMENT EQUIPMENT 3- 3
1.2.1 MACHINE MONITOR 3- 4
1.2.2 MOMENTOLIMITER RELATED SWITCH BOX 3- 5
2. EXPLANATION OF DEVICES 3- 6
2.1 MACHINE MONITOR 3- 6
2.1.1 BASIC OPERATION OF MACHINE MONITOR 3- 7
2.1.2 EMERGENCY STOP ITEMS 3-11
2.1.3 CAUTION ITEMS 3-13
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2.1.4 BASIC CHECK ITEMS 3-15
2.1.5 METER DISPLAY PORTION 3-16
2.1.6 MONITOR SWITCHES PORTION 3-22
2.1.7 HANDLING FUNCTION SWITCHES 3-28
2.2 SWITCHES 3-39
2.3 CONTROL LEVERS AND PEDALS 3-47
2.4 MOMENT LIMITER (OVERLOAD PROTECTOR) 3-51
2.4.1 MOMENT LIMITER CONFIGURATION 3-51
2.4.2 FUNCTION OF MOMENT LIMITER 3-52
2.4.3 MOMENT LIMITER OPERATIONS 3-54
2.4.4 NAMES OF MOMENT LIMITER DISPLAY UNIT 3-56
2.4.5 MOMENT LIMITER FUNCTIONS 3-64
2.4.6 MOMENT LIMITER STARTING STATUS 3-66
2.4.7 MOMENT LIMITER WORKING ENVELOPE SETTING 3-66
2.4.8 PICK & CARRY/STAITIONARY MODE SELECT 3-67
2.4.9 MOMENT LIMITER EMERGENCY STOP CANCEL SWITCH 3-68
2.4.10 MOMENT LIMITER ERROR CAUSES AND ACTIONS TO BE TAKEN 3-69
2.5 OVER HOIST DETECTOR 3-70
2.6 AIR CONDITIONER CONTROLS 3-71
2.6.1 AIR CONDITIONER CONTROL PANEL 3-71
2.6.2 AIR CONDITIONER OPERATION METHOD 3-75
2.6.3 USE AIR CONDITIONER WITH CARE 3-79
2.6.4 INSPECTION AND MAINTENANCE OF AIR CONDITIONER 3-79
2.7 RADIO 3-80
2.7.1 CONTROL PANEL 3-80
2.7.2 CONTROL OF RADIO 3-82
2.7.3 USE RADIO WITH CARE 3-84
2.8 FUSE 3-85
2.9 FUSIBLE LINK 3-86
2.10 CONTROLLERS 3-87
2.11 WINDSHIELD 3-88
2.12 SLIDING DOOR 3-92
2.13 EMERGENCY ESCAPE HAMMER 3-92
2.14 CAP WITH LOCK 3-93
2.15 ENGINE HOOD 3-94
2.16 CAB REAR COVER 3-94
2.17 PUMP ROOM DOOR 3-95
2.18 BATTERY ROOM DOOR 3-95
2.19 DOOR AT FRONT OF TOOL BOX 3-96
2.20 OPERATION MANUAL STORAGE 3-96
2.21 TOOL BOX 3-96
2.22 GREASE PUMP HOLDER 3-97
2.23 CUP HOLDER 3-97
2.24 ASHTRAY 3-97
2.25 WIND-IN TYPE SEAT BELT 3-98
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3. MACHINE OPERATIONS AND CONTROLS 3-99
3.1 CHECKING BEFORE OPERATION 3-99
3.1.1 CHECKING BEFORE STARTING ENGINE (VISIBLE CHECKS) 3-99
3.1.2 CHECKING BEFORE STARTING ENGINE 3-102
3.1.3 CHECKING AFTER STARTING ENGINE 3-115
3.2 OPERATIONS BEFORE ENGINE STARTING 3-118
3.3 STARTING ENGINE 3-120
3.3.1 NORMAL STARTING ENGINE 3-120
3.3.2 STARTING ENGINE IN COLD WEATHER 3-122
3.4 OPERATIONS AFTER STARTING ENGINE 3-124
3.4.1 ENGINE WARM-UP 3-124
3.4.2 HYDRAULIC EQUIPMENT WARM-UP 3-126
3.4.3 OPERATION AFTER COMPLETION OF WARM-UP OPERATION 3-131
3.5 STOPPING ENGINE 3-132
3.6 BREAKING-IN MACHINE 3-133
3.7 MACHINE TRAVELING POSTURE 3-134
3.8 STARTING/MOVING/STOPPING MACHINE 3-135
3.9 STEERING MACHINE 3-138
3.10 SWINGING 3-140
3.11 PARKING MACHINE 3-141
3.12 MACHINE INSPECTION AFTER DAILY WORK 3-142
3.12.1 BEFORE STOPPING ENGINE 3-142
3.12.2 AFTER STOPPING ENGINE 3-142
3.12.3 LOCKING 3-142
3.13 CAUTIONS IN TRAVELING 3-143
3.14 WORKING MODE OPERATION 3-145
3.15 CAUTIONS BEFORE CRANE OPERATION 3-146
3.16 OPERATIONS BEFORE CRANE OPERATION 3-147
3.17 CRANE OPERATION POSTURE 3-149
3.18 HOOK RAISING/LOWERING OPERATION 3-150
3.18.1 NORMAL HOOK RAISING/LOWERING OPERATION 3-150
3.18.2 HIGH SPEED HOOK RAISING/LOWERING OPERATION 3-151
3.18.3 HOOK RAISING/LOWERING OPERATION BY OVER-HOISTING CANCEL
SWITCH
3-152
3.19 BOOM DERRICKING OPERATION 3-153
3.20 BOOM TELESCOPING OPERATION 3-154
3.21 SLEWING OPERATION 3-155
3.22 ACCELERATION OPERATION 3-156
3.23 STOWAGE OPERATION OF CRANE 3-157
3.23.1 CRANE OPERATION FOR TEMPORARY HOOK BLOCK STOWAGE 3-157
3.23.2 CRANE OPERATION FOR REGULAR HOOK BLOCK STOWAGE 3-160
3.24 DOS AND DON’TS DURING OPERATION 3-162
3.25 PICK & CARRY OPERATION 3-164
3.25.1 SAFETY RRECAUTIONS FOR PICK & CARRY OPERATION 3-164
3.25.2 POSTURE FOR PICK & CARRY OPERATION 3-165
3.25.3 PICK & CARRY OPERATION 3-166
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3.26 OPERATION OF PLADE 3-167
3.26.1 PRECAUTION OF BLADE OPERATION 3-167
3.26.2 OPERATION OF BLADE 3-168
3.26.3 WORKS WITH A BLADE 3-168
4. HANDLING WIRE ROPES 3-169
4.1 BENCH MARK FOR REPLACING WIRE ROPES 3-169
4.2 WINCH WIRE ROPE FALL MODE AND RATED TOTAL LOAD 3-170
4.3 What TO DO WITH TWISTED WINCH WIRE ROPE 3-171
5. TRANSPORTATION 3-172
5.1 LOADING/UNLOADING 3-172
5.1.1 LOADING 3-173
5.1.2 SECURING MACHINE 3-175
5.1.3 UNLOADING 3-176
5.2 LIFTING MACHINE 3-177
5.2.1 LIFTING UP THE MACHINE IN THE BOOM LOWERED POSTURE 3-177
5.2.2 LIFTING UP THE MACHINE IN THE BOOM RAISED POSTURE 3-179
5.3 TRANSPORTATION PROCEDURE 3-180
6. HANDLING IN COLD WEATHER 3-181
6.1 PREPARING FOR LOW TEMPERATURE 3-181
7. LONG-TERM STORAGE 3-183
7.1 BEFORE STORAGE MACHINE 3-183
7.2 DURING STORAGE 3-183
7.3 AFTER STORAGE 3-183
8. TROUBLES AND ACTIONS 3-184
8.1 RUNNING OUT FUEL 3-184
8.2 PHENOMENA THAT ARE NOT FAILURES 3-184
8.3 LIGHTWEIGHT TOWING HOOK 3-184
8.4 DISCHARGED BATTERY 3-185
8.4.1 CAUTIONS IN BATTERY HANDLING 3-185
8.4.2 BATTERY REMOVAL AND INSTALLATION 3-186
8.4.3 CAUTIONS IN BATTERY CHARGING 3-187
8.4.4 STARTING ENGINE WITH BOOSTER CABLE 3-188
8.5 OTHER TROUBLE 3-190
8.5.1 ELECTRICAL SYSTEM 3-190
8.5.2 CHASSIS 3-191
8.5.3 ENGINE 3-192
8.5.4 ELECTRONIC CONTROL SYSTEM 3-194
8.5.5 MOMENT LIMITER 3-195
8.5.6 OVER HOIST DETECTOR 3-195
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4- 4
3. LEGAL INSPECTION 4- 7
4. SAFETY CRITICAL PARTS 4- 8
5. CONSUMABLES 4- 9
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6. OTHER COMPONENTS 4-10
7. RECOMMENDED FUEL, COOLANT AND LUBRICANT 4-11
7.1 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT
TEMPERATURES
4-11
8. TIGHTENING TORQUE SPECIFICATIONS 4-13
8.1 STANDARD TIGHTENING TORQUE LIST 4-13
9. INSPECTION AND MAINTENANCE LIST 4-14
10. MAINTENANCE PROCEDURES 4-16
10.1 CHECKING BEFORE OPERATION 4-16
10.2 IRREGULAR MAINTENANCE 4-17
10.3 MAINTENANCE EVERY 50 HOURS 4-35
10.4 MAINTENANCE EVERY 100 HOURS 4-37
10.5 MAINTENANCE EVERY 250 HOURS 4-38
10.6 MAINTENANCE EVERY 500 HOURS 4-44
10.7 MAINTENANCE EVERY 1000 HOURS 4-53
10.8 MAINTENANCE EVERY 2000 HOURS 4-60
10.9 MAINTENANCE EVERY 4000 HOURS 4-63
10.10 MAINTENANCE EVERY 5000 HOURS 4-65
10.11 MAINTENANCE EVERY 8000 HOURS 4-66
11. BLEEDING AIR FROM HYDRAULIC SYSTEM 4-67
12. METHOD FOR RELEASING PRESSURE IN HYDRAULIC CIRCUIT 4-71
SPECIFICATIONS 5- 1
1. SPECIFICATION LIST 5- 2
2. SPECIFICATION DIMENSIONAL DRAWING 5- 4
3. RATED TOTAL LOAD CHART 5- 5
4. WORKING RADIUS AND LIFTING HEIGHT 5- 8
FLY-JIB 6- 1
1. PRECAUTIONS OF FLY-JIB OPERATION 6- 2
2. SAFETY LABEL LOCATION 6- 4
3. WORKING RANGE CHART 6- 7
4. RATED TOTAL LOAD CHART 6- 8
5. FLY-JIB EACH SECTION 6- 9
6. FLY-JIB INSTALLATION AND STOWAGE 6-10
6.1 INSTALLATION OF FLY-JIB 6-11
6.2 CHANGING OF FLY-JIB TILT ANGLE 6-20
6.2.1 CHNAGING OF FLY-JIB TILT ANGLE 6-20
6.2.2 CHANGING OF FLY-JIB TILT ANGLE TO STOWAGE POSITION 6-22
6.3 EXTENDING AND RETRACTING NO.2 FLY-JIB 6-23
6.3.1 EXTENDING NO.2 FLY-JIB CONFIGURED 0 DEGRESS OR 20 DEGEREES
TILT ANGLE
6-23
6.3.2 EXTENDING NO.2 FLY-JIB CONFIGURED 40 DEGRESS OR 60 DEGEREES
TILT ANGLE
6-24
6.3.3 RETRACTING OF No.2 FLY-JIB 6-26
6.4 STOWAGE OF FLY-JIB 6-27
7. HANDLING MOMENT LIMITER 6-33
7.1 MOMENT LIMITER DISPLAY 6-33
7.2 MOMENT LIMITER FUNCTIONS 6-35
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7.3 SETTING OF OPERATING CONDITIONS 6-37
8. OPERATIONS 6-38
8.1 CAUTIONS FOR FLY-JIB OPERATION 6-38
9. INSPECTION AND MAINTENANCE 6-39
9.1 CHECKING BEFORE OPERATION 6-39
9.2 MAITENANCE EVERY 50 HOURS 6-41
10. SPECIFICATIONS 6-42
11. DIMENSIONS 6-42

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