Maeda Crawler Crane MC815C Operation Manual T0001  – PDF DOWNLOAD

Maeda Crawler Crane MC815C Operation Manual T0001  – PDF DOWNLOAD

FILE DETAILS:

 Maeda Crawler Crane MC815C Operation Manual T0001  – PDF DOWNLOAD

Language : English
Pages :422
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

 Maeda Crawler Crane MC815C Operation Manual T0001  – PDF DOWNLOAD

INTRODUCTION 1
1. INTRODUCTION 2
2. FOR SAFE USE OF THE MACHINE 3
3. MACHINE OVERVIEW 4
3.1 SPECIFIED OPERATIONS 4
3.2 MACHINE STRUCTURE 4
3.3 MACHINE FUNCTIONS 5
4. QUALIFICATION FOR OPERATION 6
4.1 QUALIFICATION FOR CRANE OPERATION 6
5. TERMINOLOGY 7
5.1 TERMS AND DEFINITIONS 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 8
5.3 RATED TOTAL LOAD CHART 9
5.4 HOW TO LOOK AT THE ANGLE INDICATOR 15
6. OUTLINE OF REMOTE CONTROLLER 16
6.1 FEATURE 16
6.2 CONFIGURATION 16
6.2.1 CONFIGURATION OF REMOTE CONTROLLER 16
6.3 FUNCTIONS 17
6.3.1 FUNCTIONS OF REMOTE CONTROLLER 17
7. DPF OVERVIEW 18
7.1 DPF FUNCTION 18
7.2 DPF REGENERATION 18
SAFETY 21
1. BASIC PRECAUTIONS 22
2. PRECAUTIONS ON HANDLING REMOTE CONTROL SYSTEM 27
3. PRECAUTIONS FOR USE OF ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 31
4. OPERATION RELATED PRECAUTIONS 32
4.1 BEFORE STARTING ENGINE 32
4.2 AFTER STARTING ENGINE 34
4.3 DURING CRANE WORK 39
4.4 PRECAUTIONS FOR TERMINATING CRANE OPERATION (REMOTE CONTROL
SYSTEM) 50
5. TRANSPORT PRECAUTIONS 51
6. BATTERY HANDLING PRECAUTIONS 53
7. MAINTENANCE PRECAUTIONS 55
7.1 PRECAUTIONS BEFORE MAINTENANCE 55
7.2 PRECAUTIONS DURING MAINTENANCE 57
8. SAFETY LABEL LOCATIONS 62
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OPERATION 73
1. NAME OF EACH SECTION 74
1.1 MACHINE UNITS 74
1.2. DESCRIPTION OF CONTROLS 75
1.2.1. DESCRIPTION OF MONITOR 76
1.2.2. NAMES AND DESCRIPTION OF CONTROL LEVERS 99
1.2.3 NAMES AND DESCRIPTION OF OUTRIGGER OPERATION PANEL 104
1.2.4 EMERGENCY STOP SWITCH 105
1.2.5 STARTER SWITCH 105
1.2.6 LOCK LEVER 105
1.2.7 ACCELERATOR PEDAL 105
1.2.8 LIGHT SWITCH 106
1.2.9 DISCONNECT SWITCH 106
1.2.10 OVERRIDE SWITCH 106
1.2.11 FUSE BOX 108
1.2.12 CIGAR SOCKET 108
1.3 NAMES AND DESCRIPTION OF REMOTE CONTROL PARTS 109
1.3.1. TRANSMITTER AND RECEIVER 109
1.3.2 DESCRIPTION OF REMOTE CONTROLLER ACCESSORIES 113
1.4. OUTRIGGER SAFETY DEVICE 114
1.4.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 114
1.5 MOMENT LIMITER (OVERLOAD DETECTOR) 115
1.5.1 CONFIGURATION OF MOMENT LIMITER 115
1.5.2 FUNCTIONS OF MOMENT LIMITER 116
1.5.3 MOMENT LIMITER OPERATION 117
1.5.4 MOMENT LIMITER SETTINGS 119
1.5.5 MOMENT LIMITER FUNCTIONS 122
1.5.6 MOMENT LIMITER START CONDITIONS 125
1.5.7 OVERRIDE SWITCH 126
1.5.8 TROUBLESHOOTING FOR MOMENT LIMITER 126
1.6 OVER HOIST DETECTOR 127
1.7 OPERATOR SEAT 128
1.8 RADIATOR COVER 130
1.9 RADIATOR GRILLE 131
1.10 ENGINE COVER 132
1.11 MACHINERY COVER 133
1.12 OPERATION SIDE COVER 134
1.13 POWER UNIT 135
1.13.1 NAMES OF POWER UNIT PARTS 135
1.13.2 NAMES OF POWER SUPPLY BOX PARTS 135
1.13.3 NAMES OF INVERTER PARTS 136
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2. OPERATION 137
2.1 PRE-OPERATION INSPECTION 137
2.1.1 VISIBLE CHECKS 137
2.1.2 CHECKING BEFORE STARTING ENGINE 137
2.1.3 INSPECTION AFTER STARTING ENGINE 137
2.2 STARTING ENGINE 138
2.2.1 NORMAL STARTING OF ENGINE 138
2.2.2 STARTING ENGINE IN COLD ENVIRONMENT 139
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 140
2.4 BREAK-IN OPERATION 142
2.5 MACHINE TRAVELLING POSTURE 142
2.6 START MOVING MACHINE 143
2.7 CHANGING MACHINE TRAVELLING MODE 144
2.8 CHANGING DIRECTION OF THE MACHINE 144
2.9 STOPPING/PARKING THE MACHINE 146
2.10 STOPPING ENGINE 147
2.11 INSPECTION AFTER STOPPING ENGINE 147
2.12 CAUTIONS IN DRIVING 148
2.13 OUTRIGGER/CRANE RELATED SAFETY DEVICES 150
2.14 OUTRIGGER SETTING OPERATION 153
2.14.1 OUTRIGGER COMPONENTS 155
2.14.2 OUTRIGGER SETUP OPERATION 155
2.15 CAUTIONS BEFORE CRANE OPERATION 160
2.16 OPERATION BEFORE CRANE WORK 161
2.17 CRANE OPERATION POSTURE 162
2.18 WINDING AND UNWINDING 163
2.19 BOOM DERRICKING OPERATION 163
2.20 BOOM TELESCOPING OPERATION 164
2.21 SLEWING OPERATION 165
2.22 ACCELERATOR OPERATION 165
2.23 CRANE STOWAGE OPERATION 166
2.24 OUTRIGGER STOWAGE OPERATION 169
2.25 PROHIBITED OPERATIONS DURING CRANE WORK 173
2.26 PICK & CARRY OPERATION 175
2.26.1 CAUTIONS DURING PICK & CARRY OPERATION 175
2.26.2 PICK & CARRY POSTURE 176
2.26.3 PICK & CARRY OPERATIONS 177
2.26.4 CANCELING PICK & CARRY OPERATION POSTURE 178
2.27 DPF STATIONARY REGENERATION METHOD 179
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3. OPERATION BY REMOTE CCONTROL 180
3.1 CAUTIONS BEFORE OPERATION 180
3.2 POWERING ON 181
3.3 INDICATIONS OF DISPLAY 182
3.4 STARTING/STOPPING THE ENGINE 186
3.5 SWITCHING OPERATION MODE 186
3.6 TRAVEL OPERATION 187
3.6.1 START MOVING MACHINE 187
3.6.2 CHANGING DIRECTION OF THE MACHINE 188
3.6.3 STOPPING/PARKING THE MACHINE 189
3.7 OUTRIGGER OPERATION 190
3.7.1 OUTRIGGER SETTING OPERATION 191
3.7.2 OUTRIGGER STOWAGE OPERATION 194
3.8 CRANE OPERATION 197
3.8.1 HOOK WINDING AND UNWINDING 198
3.8.2 BOOM DERRICKING OPERATION 198
3.8.3 BOOM TELESCOPING OPERATION 199
3.8.4 SLEWING OPERATION 200
3.8.5 OPERATION WHILE TRAVELING WITH A SUSPENDED LOAD 201
3.8.6 FLY JIB DERRICKING/TELESCOPING OPERATION 201
3.9 OPERATING SPEED SELECTOR/OUTRIGGER SELECT SWITCH 202
3.10 OPERATING ACCELERATOR CONTROL SWITCH 202
3.11 OPERATING HORM SWITCH 202
3.12 EMERGENCYSTOP SWITCH OPERATION 203
3.13 LED LIGHT OPERATIONS 203
3.14 CHECKING AFTER CRANE OPERATION 204
4. OPERATING MACHINE WITH ENGINE & ELECTRIC MOTOR 205
4.1 POWER SUPPLY CONNECTION 205
4.2 OPERATION AND CHECKING AFTER POWER CONNECTION 208
4.3 MACHINE OPERATION 210
4.4 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 210
4.5 POWER SUPPLY SEPARATION 211
5. HANDLING WIRE ROPE 212
5.1 CRITERIA FOR WIRE ROPE REPLACEMENT 212
5.2 CORRETIVE ACTIONS AGAINST TWISTED WIRE ROPE 213
6. TRANSPORTATION 215
6.1 LOADING/UNLOADING 215
6.2 HOISTING MACHINE 216
6.3 CAUTIONS WHEN LOADING MACHINE 217
6.4 CAUTIONS DURING TRANSPORTATION 217
7. HANDLING MACHINE IN COLD ENVIRONMENT 218
7.1 PREPARING FOR LOW TEMPERATURE 218
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8. LONG-TERM STORAGE 220
8.1 BEFORE STORING MACHINE 220
8.2 DURING STORAGE 220
8.3 AFTER STORAGE 221
9. HANDLING BATTERY 222
9.1 CAUTIONS IN HANDLING BATTERY 222
9.2 REMOVING/INSTALLING BATTERY 223
9.3 CAUTIONS IN CHARGING BATTERY 224
9.4 STARTING ENGINE WITH BOOSTER CABLE 225
10. HANDLING REMOTE CONTROLLER BATTERY 227
10.1 REPLACEMENT TIMING OF BATTERY 227
10.2 REPLACEMENT METHOD OF BATTERY 227
10.3 CHARGING METHOD OF BATTERY 228
11. TROUBLESHOOTING 230
11.1 ELECTRICAL COMPONENTS 230
11.2 MACHINE BODY 231
11.3 ENGINE 232
11.4 ELECTRIC MOTOR 233
11.5 BEFORE REMOTE CONTROLLER FAILURE DISGNOSIS 235
11.6 REMOTE CONTROLLER 236
11.7 LIST OF ERROR CODES 237

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