MAEDA MC-104C-2 MINI-CRAWLER CRANE OPERATION MANUAL M01736 and up – PDF DOWNLOAD

MAEDA MC-104C-2 MINI-CRAWLER CRANE OPERATION MANUAL M01736 and up – PDF DOWNLOAD

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MAEDA MC-104C-2 MINI-CRAWLER CRANE OPERATION MANUAL M01736 and up – PDF DOWNLOAD

Language : English
Pages : 192
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

MAEDA MC-104C-2 MINI-CRAWLER CRANE OPERATION MANUAL M01736 and up – PDF DOWNLOAD

INTRODUCTION 1- 1
1. FOREWARD 1- 2
2. SAFETY INFORMATION 1- 3
3. OUTLINE OF THE MACHINE 1- 4
3.1 DESIGNATED TYPE OF WORK 1- 4
3.2 CONFIGURATION OF THE MACHINE 1- 4
3.3 FUNCTIONS THIS MACHINE IS PROVIDED WITH 1- 5
4. QUALIFICATION FOR OPERATING THE MACHINE 1- 5
4.1 QUALIFICATION REQUIRE FOR OPERATING CRANES 1- 5
5. GLOSSARY 1- 6
5.1 DEFINITIONS OF WORDS 1- 6
5.2 HOW TO READ WORKING RADIUS / LIFTING HEIGHT DIAGRAM 1- 7
5.3 HOW TO RATED TOTAL LOAD CHART 1- 8
5.4 HOW TO READ LOAD INDICATOR 1-12
SAFETY 2- 1
1. BASIC RULES 2- 2
2. RULES FOR OPERATION 2- 7
2.1 BEFORE STARTING UP ENGINE 2- 7
2.2 AFTER THE ENGINE HAS STARTED 2- 8
2.3 DURING CRANE OPERATION 2-12
3. RULES FOR TRANSPORTING A CRANE 2-18
4. RULES FOR HANDLING THE BATTERY 2-20
5. RULES TO OBSERVE IN CONNECTION WITH SERVICES 2-22
5.1 PRIOR TO CONDUCTING SERVICE 2-22
5.2 DURING SERVICE WORK 2-24
6. LOCATION FOR AFFIXING CAUTION PLATES 2-29
OPERATION 3- 1
1. NOMENCLATURE OF COMPONENTS 3- 2
1.1 NOMENCLATURE OF MACHINE COMPONENTS 3- 2
1.2 NOMENCLATURE OF TRAVEL CONTROL COMPONENTS 3- 3
1.2.1 CONTROL LEVERS 3- 4
1.2.2 SWITCHES 3- 6
1.2.3 METER, LAMP AND FUSES 3- 7
1.3 NOMENCLATURE OF CRANE CONTROL COMPONENTS 3- 8
1.3.1 CONTROL LEVERS 3- 9
1.3.2 SWITCHES 3-10
1.3.3 METERS AND LAMPS 3-11
1.4 OVER-HOIST PREVENTIVE DEVICE 3-12
1.5 EMO SWITCH (EMERGENCY STOP SWITCH) 3-13
1.6 OVER-LOWERING PREVENTION DEVICE 3-13
1.7 MACHINERY COVER 3-14
2. OPERATION CONTROL 3-15
2.1 INSPECTION PRIOR TO STARTING UP THE ENGINE 3-15
2.1.1 VISUAL CHECK 3-15
2.1.2 INSPECTION BEFORE STARTING YOUR WORK 3-17
2.2 STARTING UP THE ENGINE 3-23
2.2.1 STARTING UP THE ENGINE WITH MAIN STARTER SWITCH 3-23
2.2.2 STARTING UP THE ENGINE WITH AUXILIARY STARTER SWITCH 3-24
3.2.3 STARTING UP THE ENGINE WITH RECOIL STARTER IN USE 3-25
2.3 OPERATION AND CHECKING AFTER ENGINE HAS STARTED 3-26
2.4 BREAK-IN OPERATION 3-28
2.5 TRAVEL POSITION OF THE MACHINE 3-28
2.6 STARTING THE MACHINE 3-29
2.7 CHANGING TRAVEL DIRECTION OF THE MACHINE 3-30
2.8 STOPPING AND PARKING THE MACHINE 3-31
2.9 STOPPING THE ENGINE 3-32
2.10 INSPECTION AND CHECK AFTER STOPPING THE ENGINE 3-32
2.11 RULES FOR TRAVELING 3-33
2.12 SETTING UP THE OUTRIGGER 3-34
2.13 MATTERS TO BE KNOWN BEFORE STARTING CRANE WORK 3-39
2.14 OPERATIONS PRIOR TO STARTING CRANE WORK 3-40
2.15 CRANE WORK POSITION 3-41
2.16 HOISTING AND LOWERING OPERATION 3-42
2.17 BOOM DERRICKING AND LOWERING OPERATION 3-42
2.18 BOOM TELESCOPING OPERATION 3-43
2.19 SWING OPERATION 3-44
2.20 ACCELERATOR LEVER OPERATION 3-44
2.21 HOW TO USE LOAD INDICATOR AND LOAD METER 3-45
2.22 STOWING THE CRANE 3-47
2.23 STOWING THE OUTRIGGER 3-48
2.24 MATTERS PROHIBITED IN CONNECTION WITH CRANE OPERATION 3-51
3. HANDLING OF RUBBER TRACK 3-53
3.1 SMART WAY OF USING IT 3-53
3.2 WARRANTY 3-53
3.3 PROHIBITED TYPES OF WORK 3-54
3.4 RULE FOR USING IT 3-55
4. HANDLING OF WIRE ROPE 3-57
4.1 STANDARD FOR WIRE ROPE REPLACEMENT 3-57
4.2 MEASURES TO TAKE WHEN WINCH WIRE ROPE IS TWISTED 3-58
5. TRANSPORT 3-59
5.1 LOADING AND UNLOADING 3-59
5.2 HOW TO LIFT THE MACHINE 3-60
5.3 RULES FOR LOADING 3-61
5.4 RULE FOR TRANSPORT 3-61
6. HANDLINE IN COLD CLIMATE 3-62
6.1 PREPARATION FOR LOW AMBIENT TEMPERATURE 3-62
7. LONG TERM STARAGE 3-63
7.1 TREATMENT PRIOR TO STORAGE 3-63
7.2 DURING STORAGE 3-63
7.3 AFTER STORAGE 3-63
8. HANDLING OF BATTERY 3-64
8.1 RULES FOR HANDLING THE BATTERY 3-64
8.2 DE-MOUNTING AND MOUNTING THE BATTERY 3-65
8.3 RULES FOR CHARGING THE BATTERY 3-65
8.4 STARTING WITH BOOSTER CABLE IN USE 3-66
9. MEASURES TO BE TAKEN IN CASE OF ABNORMALITY 3-68
9.1 IN CONNECTION WITH ELECTRICAL COMPONENTS 3-68
9.2 IN CONNECTION WITH THE MACHINE 3-68
9.3 IN CONNECTION WITH ENGINE 3-69
INSPECTION AND MAINTENANCE 4- 1
1. RULES FOR CONDUCTING SERVICE 4- 2
2. BASICS OF SERVICE 4- 4
3. LEGALLY REQUIRED INSPECTION 4- 6
3.1 SAFETY REGULATION ON CRANE 4- 6
4. CONSUMABLE PARTS 4- 6
5. LUBRICATION OIL AND GREASE 4- 7
5.1 APPLICABLE LUBRICANTS BY AMBIENT TEMPERATURE 4- 7
6. STANDARD TOOLS AND STANDARD TIGHTENING TORQUE 4- 8
6.1 INQUIRY ON STANDARD TOOLS 4- 8
6.2 LIST OF STANDARD TIGHTENING TORQUE 4- 8
7. LIST OF INSPECTION AND SERVICE 4-11
8. WORKING PROCEDURE 4-13
8.1 FIRST 10 HOUR SERVICE 4-13
8.2 FIRST 20 HOUR SERVICE 4-13
8.3 FIRST 200 HOUR SERVICE 4-13
8.4 INSPECTION BEFORE STARTING YOUR WORK 4-13
8.5 IRREGULAR SERVICE 4-14
8.6 SERVICE IN EVERY 50 HOURS 4-29
8.7 SERVICE IN EVERY 100 HOURS 4-31
8.8 SERVICE IN EVERY 200 HOURS 4-32
8.9 SERVICE IN EVERY 500 HOURS 4-35
8.10 SERVICE IN EVERY 1000 HOURS 4-38
SPECIFICATIONS 5- 1
1. SPECIFICATIONS 5- 2
2. OVERALL DIMENSIONS 5- 3
3. TOTAL RATED LOAD CHART 5- 4
4. WORKING RANGE 5- 4