Maeda Mini-Crawler Crane MC-405C Operation Manual- PDF DOWNLOAD

Maeda Mini-Crawler Crane MC-405C Operation Manual- PDF DOWNLOAD

FILE DETAILS:

Maeda Mini-Crawler Crane MC-405C Operation Manual- PDF DOWNLOAD

Language : English
Pages :275
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Maeda Mini-Crawler Crane MC-405C Operation Manual- PDF DOWNLOAD

INTRODUCTION 1- 1
1. INTRODUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIED OPERATIONS 1- 4
3.2 MACHINE CONFIGURATION 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATION 1- 6
4.1 QUALIFICATION FOR CRANE OPERATION 1- 6
5. TERMINOLOGY 1- 7
5.1 DEFINITIONS OF TERMS 1- 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 1- 8
5.3 RATED TOTAL LOAD TABLE 1- 9
5.4 LOAD INDICATOR 1-15
SAFETY 2- 1
1. BASIC PRECAUTIONS 2-2
2. DRIVING RELATED PRECAUTIONS 2- 7
2.1 BEFORE STARTING ENGINE 2- 7
2.2 AFTER STARTING ENGINE 2- 8
2.3 WORKING WITH CRANE 2-12
3. TRANSPORT PRECAUTIONS 2-20
4. BATTERY HANDLING PRECAUTIONS 2-22
5. MAINTENANCE PRECAUTIONS 2-24
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-24
5.2 PRECAUTIONS DURING MAINTENANCE 2-26
6. SAFETY LABEL LOCATIONS 2-31
7. WEEE DIRECTIVE LABEL LOCATIONS 2-40
OPERATION 3- 1
1. MACHINE EACH SECTION 3- 2
1.1 MACHINE EACH UNIT 3- 2
1.2 TRAVELING AND CRANE OPERATION UNITS 3- 3
1.3 INSTRUMENT PANEL SECTIONS 3- 6
1.3.1 DESCRIPTION OF EACH SWITCHES 3- 7
1.3.2 DESCRIPTION OF EACH MONITORS 3-11
1.3.3 DESCRIPTION OF FUSES 3-13
1.4 OUTRIGGER OPERATION PANEL 3-14
1.5 OUTRIGGER SAFETY DEVICES 3-16
1.5.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 3-16
1.5.2 NAMES AND DESCRIPTIONS OF OUTRIGGER DISPLAY 3-17
1.5.3 OUTRIGGER UN-SET WARNING LAMP 3-18
1.6 MOMENT LIMITER (OVERLOAD DETECTOR) 3-19
1.6.1 MOMENT LIMITER CONFIGURATION 3-19
1.6.2 FUNCTION OF MOMENT LIMITER 3-20
INTRODUCTION 1- 1
1. INTRODUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIED OPERATIONS 1- 4
3.2 MACHINE CONFIGURATION 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATION 1- 6
4.1 QUALIFICATION FOR CRANE OPERATION 1- 6
5. TERMINOLOGY 1- 7
5.1 DEFINITIONS OF TERMS 1- 7
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 1- 8
5.3 RATED TOTAL LOAD TABLE 1- 9
5.4 LOAD INDICATOR 1-15
SAFETY 2- 1
1. BASIC PRECAUTIONS 2-2
2. DRIVING RELATED PRECAUTIONS 2- 7
2.1 BEFORE STARTING ENGINE 2- 7
2.2 AFTER STARTING ENGINE 2- 8
2.3 WORKING WITH CRANE 2-12
3. TRANSPORT PRECAUTIONS 2-20
4. BATTERY HANDLING PRECAUTIONS 2-22
5. MAINTENANCE PRECAUTIONS 2-24
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-24
5.2 PRECAUTIONS DURING MAINTENANCE 2-26
6. SAFETY LABEL LOCATIONS 2-31
7. WEEE DIRECTIVE LABEL LOCATIONS 2-40
OPERATION 3- 1
1. MACHINE EACH SECTION 3- 2
1.1 MACHINE EACH UNIT 3- 2
1.2 TRAVELING AND CRANE OPERATION UNITS 3- 3
1.3 INSTRUMENT PANEL SECTIONS 3- 6
1.3.1 DESCRIPTION OF EACH SWITCHES 3- 7
1.3.2 DESCRIPTION OF EACH MONITORS 3-11
1.3.3 DESCRIPTION OF FUSES 3-13
1.4 OUTRIGGER OPERATION PANEL 3-14
1.5 OUTRIGGER SAFETY DEVICES 3-16
1.5.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 3-16
1.5.2 NAMES AND DESCRIPTIONS OF OUTRIGGER DISPLAY 3-17
1.5.3 OUTRIGGER UN-SET WARNING LAMP 3-18
1.6 MOMENT LIMITER (OVERLOAD DETECTOR) 3-19
1.6.1 MOMENT LIMITER CONFIGURATION 3-19
1.6.2 FUNCTION OF MOMENT LIMITER 3-20
2.27 TRAVELING HOIST OPERATION 3-104
2.27.1 CAUTIONS DURING TRAVELING HOIST OPERATION 3-104
2.27.2 TRAVELING HOIST POSTURE 3-105
2.27.3 TRAVELING HOIST OPERATIONS 3-106
2.27.4 CANCELING TRAVELING HOIST OPERATION POSTURE 3-107
3. HANDLING RUBBER TRACKS 3-108
3.1 GOOD USE 3-108
3.2 WARRANTY 3-108
3.3 DOS AND DON’TS 3-109
3.4 CAUTIONS IN USING RUBBER TRACKS 3-110
4. HANDLING WIRE ROPES 3-112
4.1 BENCH MARK FOR REPLACING WIRE ROPES 3-112
4.2 What TO DO WITH TWISTED WINCH WIRE ROPE 3-113
5. TRANSPORTATION 3-114
5.1 LOADING/UNLOADING 3-114
5.2 HOISTING MACHINE 3-115
5.3 CAUTIONS IN LOADING MACHINE 3-116
5.4 CAUTIONS DURING TRANSPORTATION 3-116
6. HANDLING IN COLD WEATHER 3-117
6.1 PREPARING FOR LOW TEMPERATURE 3-117
7. LONG-TERM STORAGE 3-119
7.1 BEFORE STORING MACHINE 3-119
7.2 DURING STORAGE 3-119
7.3 AFTER STORAGE 3-119
8. HANDLING BATTERY 3-120
8.1 CAUTIONS IN HANDLING BATTERY 3-120
8.2 REMOVING/INSTALLING BATTERY 3-121
8.3 CAUTIONS IN CHARGING BATTERY 3-121
8.4 STARTING ENGINE WITH BOOSTER CABLE 3-122
9. TROUBLESHOOTING 3-124
9.1 ELECTRICAL COMPONENTS 3-124
9.2 MACHINE BODY 3-125
9.3 ENGINE 3-126
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4-4
3. LEGAL INSPECTION 4-6
4. CONSUMABLES 4- 6
5. LUBRICATING OIL 4- 7
5.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 4- 7
6. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 4- 8
6.1 ACCESSORY TOOLS 4- 8
6.2 STANDARD TIGHTENING TORQUE LIST 4- 8
7. INSPECTION AND MAINTENANCE LIST 4-10
8. MAINTENANCE PROCEDURES 4-12
8.1 INITIAL 10 HOUR MAINTENANCE 4-12
8.2 INITIAL 50 HOUR MAINTENANCE 4-12
8.3 INITIAL 250 HOUR MAINTENANCE 4-12
8.4 CHECKING BEFORE OPERATION 4-12
8.5 IRREGULAR MAINTENANCE 4-13
8.6 MAINTENANCE EVERY 30 HOURS 4-22
8.7 MAINTENANCE EVERY 50 HOURS 4-24
8.8 MAINTENANCE EVERY 100 HOURS 4-28
8.9 MAINTENANCE EVERY 250 HOURS 4-29
8.10 MAINTENANCE EVERY 500 HOURS 4-33
8.11 MAINTENANCE EVERY 1000 HOURS 4-37
8.12 MAINTENANCE EVERY 1500 HOURS 4-47
8.13 MAINTENANCE EVERY 2000 HOURS 4-47
SPECIFICATIONS 5- 1
1. SPECIFICATIONS 5- 2
1.1 SPECIFICATION LIST 5- 2
1.2 SPECIFICATION DIMENSIONAL DRAWING 5-4
1.3 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 5- 5
1.4 RATED TOTAL LOAD TABLE 5-6
1.5 WORKING RADIUS AND LIFTING HEIGHT 5- 9
1.6 WORKING RADIUS AND LIFTING HEIGHT (DURING TRAVELING HOIST) 5-10
ENGINE AND ELECTRIC MOTOR SPECIFICATIONS 6- 1
1. PRECAUTIONS (FOR ENGINE AND ELECTRIC MOTOR SPECIFICATION) 6-2
2. SAFETY LABEL LOCATIONS 6-4
3. MACHINE EACH SECTION 6-6
3.1 MACHINE EACH UNIT 6-6
3.2 TRAVELING AND CRANE OPERATION UNITS 6- 7
3.3 INSTRUMENT PANEL SECTIONS 6- 8
3.4 POWER UNIT 6-11
3.5 POWER SUPPLY BOX 6-11
3.6 INVERTER UNIT 6-12
4. OPERATION 6-15
4.1 CHECKING BEFORE OPERATION 6-15
4.1.1 CHECKING BEFORE STARTING ELECTRIC MOTOR (VISIBLE CHECKS) 6-15
4.1.2 CHECKING BEFORE STARTING ELECTRIC MOTOR 6-15
4.1.3 CHECKING AFTER STARTING ELECTRIC MOTOR 6-16
4.2 POWER SUPPLY CONNECTION 6-17
4.3 OPERATION AND CHECKING AFTER POWER CONNECTION 6-19
4.4 MACHINE OPERATION 6-21
4.5 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 6-21
4.6 POWER SUPPLY SEPARATION 6-22
5. LONG-TERM STORAGE 6-23
6. HANDLING BATTERY 6-24
7. ELECTRIC MOTOR TROUBLESHOOTING 6-25
8. PRINCIPLE SPECIFICATION LIST 6-26

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