Maeda MINI-CRAWLER CRANE MK1033C-1 OPERATION MANUAL – PDF DOWNLOAD

Maeda MINI-CRAWLER CRANE MK1033C-1 OPERATION MANUAL – PDF DOWNLOAD

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Maeda MINI-CRAWLER CRANE MK1033C-1 OPERATION MANUAL – PDF DOWNLOAD

Language : English
Pages :349
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Maeda MINI-CRAWLER CRANE MK1033C-1 OPERATION MANUAL – PDF DOWNLOAD

INTRODUCTION 1- 1
1. INTRODUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIED OPERATIONS 1- 4
3.2 MACHINE STRUCTURE 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATING THE MACHINE 1- 5
4.1 QUALIFICATION REQUIRE FOR OPERATING CRANES 1- 5
5. TERMINOLOGY 1- 6
5.1 TERMS AND DEFINITIONS 1- 6
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 1- 8
5.3 RATED TOTAL LOAD CHART 1-10
5.4 ANGLE INDICATOR 1-18
SAFETY 2- 1
1. BASIC PRECAUTIONS 2- 2
2. DRIVING RELATED PRECAUTIONS 2- 7
2.1 BEFORE STARTING ENGINE 2- 7
2.2 AFTER STARTING ENGINE 2- 8
2.3 DURING CRANE WORK 2-12
3. TRANSPORT PRECAUTIONS 2-21
4. BATTERY HANDLING PRECAUTIONS 2-23
5. MAINTENANCE PRECAUTIONS 2-25
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-25
5.2 PRECAUTIONS DURING MAINTENANCE 2-27
6. SAFETY LABEL LOCATIONS 2-32
OPERATION 3- 1
1. NAME OF EACH SECTION 3- 2
1.1 MACHINE UNITS 3- 2
1.2 TRAVELLING AND CRANE OPERATION UNITS 3- 3
1.2.1 LEVERS 3- 4
1.2.2 SWITCHES 3- 5
1.2.3 METERS AND LAMPS 3- 7
1.3 CRANE OPERATION UNITS 3- 8
1.3.1 LEVERS 3- 9
1.3.2 SWITCHES 3-10
1.4 OUTRIGGER SAFETY DEVICES 3-11
1.4.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 3-11
1.4.2 NAMES AND DESCRIPTIONS OF OUTRIGGER DISPLAY 3-13
1.5 MONITOR 3-16
1.5.1 MONITOR DISPLAY PARTS 3-16
1.5.2 EMERGENCY STOP CANCEL SWITCH 3-36
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1.6 MOMENT LIMITER (OVERLOAD PREVENTIVE DEVICE) 3-37
1.6.1 CONFIGURATION OF MOMENT LIMITER 3-37
1.6.2 FUNCTIONS OF MOMENT LIMITER 3-38
1.6.3 MOMENT LIMITER OPERATION 3-39
1.6.4 MONITOR COMPONENTS 3-41
1.6.5 MOMENT LIMITER FUNCTIONS 3-44
1.7 MACHINERY COVER 3-45
2. OPERATION 3-46
2.1 PRE-OPERATION INSPECTION 3-46
2.1.1 VISIBLE CHECKS 3-46
2.1.2 CHECKING BEFORE STARTING ENGINE 3-49
2.1.3 CHECKING AFTER STARTING ENGINE 3-60
2.2 STARTING ENGINE 3-68
2.2.1 NORMAL ENGINE START WITH MAIN STARTER SWITCH 3-68
2.2.2 NORMAL ENGINE START WITH MAIN STARTER SWITCH IN COLD
WEATHER 3-69
2.2.3 ENGINE START WITH AUXILIARY STARTER BUTTON 3-70
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-71
2.4 BREAK-IN OPERATION 3-74
2.5 MACHINE TRAVELLING POSTURE 3-74
2.6 START MOVING MACHINE 3-75
2.7 CHANGING DIRECTION OF THE MACHINE 3-76
2.8 STOPPING/PARKING THE MACHINE 3-77
2.9 STOPPING ENGINE 3-78
2.10 INSPECTION AFTER STOPPING ENGINE 3-78
2.11 CAUTIONS IN DRIVING 3-79
2.12 OUTRIGGER SETUP OPERATION 3-80
2.13 PRECAUTIONS BEFORE CRANE WORK 3-87
2.14 CRANE OPERATION POSTURE 3-89
2.15 MAIN BOOM/JIB DERRICKING OPERATION 3-90
2.16 MAIN BOOM/JIB TELESCOPING OPERATION 3-91
2.17 SLEWING OPERATION 3-92
2.18 CRANE ACCELERATOR OPERATION 3-93
2.19 RECOMMENDED OPERATION PROCEDURE 3-93
2.20 CRANE STOWAGE OPERATION (FIXED HOOK SPECIFICATION) 3-95
2.21 OUTRIGGER STOWING OPERATION 3-96
2.22 PROHIBITED OPERATIONS DURING CRANE WORK 3-101
3. HANDLING RUBBER TRACKS 3-103
3.1 GOOD USE 3-103
3.2 WARRANTY 3-103
3.3 PROHIBITED OPERATIONS 3-104
3.4 CAUTIONS IN USING RUBBER TRACKS 3-105
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4. HANDLING WIRE ROPES 3-107
4.1 CRITERIA FOR WIRE ROPE REPLACEMENT 3-107
5. TRANSPORTATION 3-108
5.1 HOISTING MACHINE 3-108
5.2 LOADING/UNLOADING 3-110
5.3 CAUTIONS WHEN LOADING MACHINE 3-111
5.4 CAUTIONS DURING TRANSPORTATION 3-111
6. HANDLING IN COLD WEATHER 3-112
6.1 PREPARING FOR LOW TEMPERATURE 3-112
7. LONG-TERM STORAGE 3-114
7.1 BEFORE STORING MACHINE 3-114
7.2 DURING STORAGE 3-114
7.3 AFTER STORAGE 3-114
8. HANDLING BATTERY 3-115
8.1 CAUTIONS IN HANDLING BATTERY 3-115
8.2 REMOVING/INSTALLING BATTERY
8.3 CAUTIONS IN CHARGING BATTERY 3-116
8.4 STARTING ENGINE WITH BOOSTER CABLE 3-117
9. TROUBLESHOOTING 3-119
9.1 ELECTRICAL COMPONENTS 3-119
9.2 MACHINE BODY 3-119
9.3 ENGINE 3-120
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4- 4
3. LEGAL INSPECTION 4- 7
4. CONSUMABLES 4- 7
5. LUBRICATING OIL 4- 8
5.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 4- 8
6. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 4- 9
6.1 ACCESSORY TOOLS 4- 9
6.2 STANDARD TIGHTENING TORQUE LIST 4- 9
7. INSPECTION AND MAINTENANCE LIST 4-11
8. MAINTENANCE PROCEDURES 4-14
8.1 INITIAL 10 HOUR MAINTENANCE 4-14
8.2 INITIAL 50 HOUR MAINTENANCE 4-14
8.3 INITIAL 250 HOUR MAINTENANCE 4-14
8.4 PRE-OPERATION INSPECTION 4-15
8.5 IRREGULAR MAINTENANCE 4-15
8.6 MAINTENANCE EVERY 30 HOURS 4-24
8.7 MAINTENANCE EVERY 50 HOURS 4-26
8.8 MAINTENANCE EVERY 250 HOURS 4-30
8.9 MAINTENANCE EVERY 500 HOURS 4-32
8.10 MAINTENANCE EVERY 1000 HOURS 4-37
8.11 MAINTENANCE EVERY 2000 HOURS 4-46
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SPECIFICATIONS 5- 1
1. PRINCIPLE SPECIFICATION LIST 5- 2
2. SPECIFICATION DIMENSIONAL DRAWING 5- 4
3. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 5- 5
4. RATED TOTAL LOAD CHART 5- 6
5. WORKING RADIUS/LIFTING HEIGHT 5- 7
REMOTE CONTROL 6- 1
1. OUTLINE OF REMOTE CONTROLLER 6- 2
1.1 FEATURE 6- 2
1.2 CONFIGURATION 6- 2
1.2.1 CONFIGURATION OF REMOTE CONTROLLER 6- 2
1.3 FUNCTIONS 6- 3
1.3.1 FUNCTIONS OF REMOTE CONTROLLER 6- 3
2. SAFETY PRECAUTIONS 6- 4
2.1 PRECAUTIONS ON HANDLING 6- 4
2.2 OPERATION RELATED PRECAUTIONS 6- 8
2.2.1 BEFORE STARTING ENGINE 6- 8
2.2.2 AFTER STARTING ENGINE 6- 9
2.2.3 DURING OPERATION 6- 9
2.2.4 AT THE END OF OPERATION 6- 9
3. SAFETY LABEL LOCATIONS 6-10
4. COMPONENTS OF THE TRANSMITTER 6-11
4.1 UPPER PART COMPONENTS OF THE TRANSMITTER 6-11
4.2 LOWER PART COMPONENTS OF THE TRANSMITTER 6-12
4.3 DESCRIPTION OF COMPONENTS OF THE TRANSMITTER 6-13
5. COMPONENTS OF THE RECEIVER 6-19
5.1 COMPONENTS OF THE RECEIVER 6-19
6. PRE-OPERATION INSPECTION 6-21
6.1 CHECKING BEFORE STARTING ENGINE 6-21
6.1.1 CHECKING BEFORE TURNING ON THE TRANSMITTER 6-21
6.1.2 CHECKING AFTER TURNING ON THE TRANSMITTER 6-22
6.1.3 INSPECTION OF THE RECEIVER 6-23
6.2 CHECKING AFTER STARTING ENGINE 6-24
6.2.1 VERIFICATION FOR THE ENGINE START AND STOP 6-24
6.2.2 OUTRIGGER MODE OPERATION CHECK 6-25
6.2.3 CRANE MODE OPERATION CHECK 6-26
7. OPERATION 6-29
7.1 CAUTIONS BEFORE OPERATION 6-29
7.2 OPERATION IN OUTRIGGER MODE 6-30
7.2.1 OUTRIGGER SETTING 6-31
7.2.2 OUTRIGGER STOWING 6-31
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7.3 OPERATION IN CRANE MODE 6-32
7.3.1 SLEWING OPERATION 6-33
7.3.2 MAINBOOM TELESCOPING 6-33
7.3.3 HOOK RAISING AND LOWERING (WINCH SPECIFICATION) 6-34
7.3.4 MAIN BOOM DERRICKING 6-34
7.3.5 JIB DERRICKING 6-35
7.3.6 JIB TELESCOPING 6-35
7.3.7 SPEED SELECTOR ROTARY SWITCH: (S10) 6-36
7.3.8 ACCELERATION DIAL: R1 6-36
7.3.9 EMERGENCYSTOP SWITCH OPERATION 6-37
7.3.10 ENGINE START AND STOP OPERATION 6-37
7.4 CHECKING AFTER CRANE OPERATION 6-38
8. HANDLING BATTERY 6-39
8.1 REPLACEMENT TIMING OF BATTERY 6-39
8.2 REPLACEMENT METHOD OF BATTERY 6-39
8.3 CHARGING METHOD OF BATTERY 6-40
9. TROUBLESHOOTING 6-41
9.1 BEFORE TROUBLESHOOTING 6-41
9.2 ERRORS IN THE REMOTE CONTROL DEVICES 6-42
10. PRINCIPLE SPECIFICATION LIST 6-44
ELECTRIC MOTOR 7- 1
1. PRECAUTIONS FOR USE OF ELECTRIC MOTOR 7- 2
2. SAFETY LABEL LOCATIONS 7- 3
3. NAME OF EACH SECTION 7- 5
3.1 TRAVELLING UNIT 7- 5
3.2 POWER UNIT 7- 8
3.3 POWER SUPPLY BOX 7- 8
3.4 INVERTER UNIT 7- 9
4. OPERATION 7-12
4.1 PRE-OPERATION INSPECTION 7-12
4.1.1 INSPECTION BEFORE STARTING ELECTRIC MOTOR (VISIBLE CHECKS) 7-12
4.1.2 INSPECTION BEFORE STARTING ELECTRIC MOTOR 7-12
4.1.3 INSPECTION AFTER STARTING ELECTRIC MOTOR 7-12
4.2 POWER SUPPLY CONNECTION 7-13
4.3 OPERATION AND CHECKING AFTER POWER CONNECTION 7-16
4.4 MACHINE OPERATION 7-18
4.5 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 7-18
4.6 POWER SUPPLY SEPARATION 7-19
5. LONG-TERM STORAGE 7-20
6. ELECTRIC MOTOR TROUBLESHOOTING 7-21
7. METHOD OF REMOVING AND INSTALLING POWER UNIT 7-22
7.1 REMOVAL OF POWER UNIT 7-23
7.2 INSTALLATION OF POWER UNIT 7-26
8. PRINCIPLE SPECIFICATION LIST 7-27
9. SPECIFICATION DIMENSIONAL DRAWING 7-29
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WINCH 8- 1
1. WINCH PARTS 8- 2
1.1 WINCH MACHINE PARTS 8- 2
1.2 WINCH OPERATION PARTS 8- 3
1.3 MONITOR 8- 4
1.3.1 MONITOR DISPLAY PARTS 8- 4
1.4 OVER HOIST DETECTOR 8- 7
1.5 EXCESSIVE UNWIND DETECTOR 8- 7
2. OPERATION 8- 8
2.1 PRE-OPERATION INSPECTION 8- 8
2.1.1 VISIBLE CHECKS 8- 8
2.1.2 CHECKING BEFORE STARTING ENGINE 8- 9
2.1.3 CHECKING AFTER STARTING ENGINE 8- 9
2.2 OPERATIONS BEFORE CRANE WORK 8-11
2.3 HOOK RAISING/LOWERING OPERATION 8-15
2.4 CRANE STOWAGE OPERATION 8-16
3. SPECIFICATIONS 8-21
3.1 SPECIFICATIONS 8-21
3.2 MAIN DIMENSIONAL DRAWING 8-22
3.3 WORKING RADIUS AND RATED TOTAL LOAD 8-22
3.3.1 RATED TOTAL LOAD CHART 8-23
3.3.2 WORKING RANGE/LIFTING HEIGHT OF 1-FALL WINCH

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