Mahindra Tractor 35 Series 3535 4035 Gear ML 120 Operator’s & Parts Manual – PDF DOWNLOAD

Mahindra Tractor 35 Series 3535 4035 Gear ML 120 Operator’s & Parts Manual – PDF DOWNLOAD

FILE DETAILS

Mahindra Tractor 35 Series 3535 4035 Gear ML 120 Operator’s & Parts Manual – PDF DOWNLOAD

Language : English
Pages : 104
Downloadable : Yes
File Type : PDF
Size: 10.2 MB

TABLE OF CONTENTS:

Mahindra Tractor 35 Series 3535 4035 Gear ML 120 Operator’s & Parts Manual – PDF DOWNLOAD

1 SPECIFICATIONS 14
1 1 BUCKET SPECIFICATIONS 14
2 INTRODUCTION 15
3 INSTALLATION INSTRUCTIONS 16
3 1 TRACTOR PREPARATION 16
3 2 MOUNTING KIT INSTALLATION 18
3 3 LOADER INSTALLATION 23
3 4 HYDRAULIC INSTALLATION 24
4 PRE-OPERATION INSTRUCTIONS 34
4 1 HYDRAULIC FLUID 34
4 2 INITIAL LOADER OPERATION 34
4 3 EXTERNAL LOADER VALVE 34
4 4 SINGLE HANDLE CONTROLLER 34
4 5 LOADER MOUNTED VALVE EQUIPPED
WITH SINGLE HANDLE CONTROLLER35
4 6 NEUTRAL POSITION 35
4 7 FLOAT POSITION 35
4 8 REGENERATIVE DUMPING POSITION 36
4 9 INITIAL LOADER OPERATION 36
4 10 REMOVING AIR FROM HYDRAULIC
SYSTEM 37
5 DAILY MAINTENANCE & LUBRICATION 38
5 1 DAILY CHECKS 38
5 2 LOADER LUBRICATION AND SERVICE 39
6 OPERATING INSTRUCTIONS 41
6 1 FILLING THE BUCKET 41
6 2 LIFTING THE LOAD 41
6 3 CARRYING THE LOAD 41
6 4 DUMPING THE BUCKET 42
6 5 LOWERING THE BUCKET 42
6 6 OPERATING WITH FLOAT CONTROL 42
6 7 LOADING FROM A BANK 42
6 8 PEELING AND SCRAPING 43
6 9 LOADING LOW TRUCKS OR SPREADERS
FROM A PILE 43
6 10 BACKFILLING 43
6 11 HANDLING LARGE HEAVY OBJECTS 44
6 12 BACK GRADING OR DOZING MATERIAL45
6 13 PROHIBITED OPERATIONS 46
7 DISMOUNTING THE LOADER 47
8 MOUNTING THE LOADER 52
9 OPTIONAL GRILL GUARD 56
9 1 INSTALLATION INSTRUCTIONS 56
10 SKID STEER TOOL CARRIER SYSTEM 57
10 1 RECOMMENDED LOADER FACTORY
APPROVED ATTACHMENTS 57
10 2 NON-LOADER FACTORY
ATTACHMENTS 57
10 3 SKID STEER TOOL CARRIER SYSTEM
SERVICE & LUBRICATION 58
11 INSTALLATION & OPERATION OF SKID
STEER TOOL CARRIER SYSTEM 59
11 1 INSTALLATION INSTRUCTIONS 59
11 2 SKID STEER TOOL CARRIER HANDLES
IN DISENGAGED POSITION 60
11 3 SKID STEER TOOL CARRIER HANDLES
IN ENGAGED POSITION 60
12 INSTALLING BUCKET OR ATTACHMENT TO
SKID STEER TOOL CARRIER 61
12 1 OPERATING INSTRUCTIONS 61
13 REMOVING BUCKET OR ATTACHMENT
FROM SKID STEER TOOL CARRIER 64
13 1 OPERATING INSTRUCTIONS 64
14 SKID STEER BUCKET 65
14 1 SKID STEER BUCKET 65
14 2 INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER 65
15 SKID STEER BALE SPEAR 66
15 1 SKID STEER BALE PROBE 67
15 2 ASSEMBLY INSTRUCTIONS 67
15 3 INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER 67
15 4 OPERATING INSTRUCTIONS 67
16 SKID STEER PALLET FORK 68
16 1 SKID STEER PALLET FORK 69
16 2 ASSEMBLY INSTRUCTIONS 69
16 3 INSTALLATION INSTRUCTIONS TO SKID
STEER TOOL CARRIER 69
16 4 OPERATING INSTRUCTIONS 69
16 5 PARKING INSTRUCTIONS 69
17 OPTIONAL BALLAST BOX 70
18 LEAK DOWN INSPECTION 71
18 1 FRONT END LOADER FIELD LEAK
DOWN INSPECTION AND TEST 71
18 2 LEAKAGE TEST FOR LIFT CYLINDER
SEALS (Open Center Systems) 72
18 3 LEAKAGE TEST FOR LIFT CIRCUIT
LOADER VALVE SPOOL 74
18 4 LEAKAGE TEST FOR TILT OR BUCKET
CYLINDER, SEALS 74
18 5 TILT OR BUCKET CYLINDER VALVE
SPOOL LEAKAGE 75
18 6 ACCEPTABLE LIFT CYLINDER LEAK
DOWN RATES 76
18 7 ACCEPTABLE TILT OR BUCKET
CYLINDER LEAK DOWN RATES 76
19 TROUBLE SHOOTING PROCEDURES 77
35 Series 4WD, Model – 3535 & 4035 Loader June’08
Downloaded from www Manualslib com manuals search engine
13
19 1 TROUBLE SHOOTING CABLES AND
SINGLE LEVER CONTROLLER 81
20 TORQUE CHART 82
21 PARTS MANUAL 83
22 DECALS & MANUALS 84
23 BOOM ASSEMBLY 86
24 MOUNTING BRACKETS AND HARDWARE 88
25 HYDRAULIC CYLINDERS AND HOSES 90
26 HYDRAULIC VALVE AND HARDWARE 92
27 LIFT CYLINDER 94
28 TILT CYLINDER 95
29 LOADER VALVE 96
30 SKID STEER TOOL CARRIER ATTACHMENT98
31 SKID STEER BUCKET 100
32 SKID STEER PALLET FORK 101
33 SKID STEER BALE SPEAR 102
34 OPTIONAL GRILL GUARD 103

DESCRIPTION:

Mahindra Tractor 35 Series 3535 4035 Gear ML 120 Operator’s & Parts Manual – PDF DOWNLOAD

SAFETY PRECAUTIONS
READ MANUALS AND DECALS
1. Read and understand both the tractor and the loader Operator Manuals and all decals before using the
loader.
2. Lack of knowledge can lead to accidents.
3. It is the loader owner’s responsibility to make sure anyone operating the loader reads and understands
this manual first before operating the machine.
4. Follow all safety, operating, and service instructions.
5. Replace damaged or illegible safety labels. See following pages for required labels.
ROPS AND SEAT BELT
6. Equip your tractor with an approved rollover-protective structure (ROPS) or ROPS Cab and seat belt for
your protection.
7. ROPS (Roll-Over Protective Structures) and seat belt equipped tractors are recommended for operator
use in all loader operations.
8. Operator should wear safety hard hat, safety glasses, safety shoes, and other PPE. Avoid wearing loose
clothing or jewelry that may catch in moving parts.
9. Use seat belt as specified by tractor/ROPS manufacturer.
YOURSELF
10. Do not stand, walk, or work under a raised loader bucket or attachment unless it is securely blocked and
held in position.
11. Operate controls only when properly seated in the operator’s seat.
12. Only one person, the operator, should be on the machine when it is in operation.
13. Accidental movement of valve handle/handles or leak in the hydraulic system could cause the loader to
drop, or attachment to dump, causing severe injury.
OTHERS
14. Do not allow anyone in loader work area, under raised loader, or to reach through the loader boom when
the bucket or attachment is raised.
15. A frequent cause of personal injury or death is persons falling off and being run over. Inadvertent
movement of the loader or attachment could result in serious injury or death.
16. Do not permit others to ride on your tractor, loader, bucket, or any attachment.
17. Do not lift or carry anyone on buckets, forks, probes, or any other portion of the loader or loader
attachments.
18. Do not allow children or unqualified persons to operate equipment.
PREPARATION
19. Move the wheels to the tractor manufacturer’s widest recommended settings to increase stability.
20. For better stability, always use a tractor equipped with a wide front axle, never use a tractor equipped with
a tricycle type front axle.
21. Add rear ballast or rear weight to the tractor to compensate for the load and increase stability.
22. Add recommended rear tire liquid weight or rear wheel weights for increased stability.
23. Do not modify, alter, or permit anyone else to modify or alter the loader, any of its components, or any
loader function without first consulting a Mahindra dealer.
24. Assemble, remove, and reinstall the loader only as directed in this manual. Failure to do this could result
in serious personal injury or death.
25. The loader may shift during shipping and handling, making it unstable on the pallet. Support loader with
an overhead hoist or other suitable means prior to removing bands or attaching straps securing loader to
pallet. Failure to do so could result in accidental tip-over of the loader that could cause serious injury to
you and/or bystanders

IMAGES PREVIEW OF THE MANUAL: