Mahindra Tractor 4540 4550 2WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Mahindra Tractor 4540 4550 2WD Tier-4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Mahindra Tractor 4540 4550 2WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 110
Downloadable : Yes
File Type : PDF
Size: 17 MB

TABLE OF CONTENTS:

Mahindra Tractor 4540 4550 2WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Emission Control Warranty for California 5
Emission Control Warranty for Federal 9
About This Manual 13
Introduction 14
General Description 16
Owner Assistance 17
Owner’s Personal Data 18
Roll Over Protective Structure (ROPS) 19
Safety Instructions 20
Safety Signs 25
Universal Symbols 28
LH & RH View of Engine 29
Lamps 30
Controls, Instruments and Operations 31
Instrument Cluster 32
 RPM Meter 33
PTO 540 rpm Mark 33
Hour Counter 33
Fuel Gauge 33
Low Oil Pressure Indicator 33
Engine Coolant Temperature Gauge 33
Battery Charging Indicator 34
High Beam Indicator 34
Parking Brake Indicator 34
LH / RH Turn Signal Indicator 34
Heater Indicator 34
Air Filter Clog Indicator 34
Water In Fuel Indicator 34
CHK ENG (Check Engine) Indicator 34
MIL (Malfunction) Indicator 34
Switches 35
 Rotary Light Switch 36
Combination Switch 36
Horn Button 36
Work Lamp Rotary Switch 36
Key 37
Key Switch 37
Contents
Stopping the Engine 37
Hazard Switch 37
Fuse Box 37
Controls 38
 Seat 39
Adjusting Seat Position 39
Weight Adjustment 39
Seat Belt 39
Cold Starting Aid 39
Hand Throttle Lever 40
Increasing Engine Speed 40
Decreasing Engine Speed 40
Constant Speed Setting 40
Foot Throttle Operation 40
Clutch Operation 40
High-Low Range Selection Lever 41
Gear Shifter Lever 41
Brakes 42
Parking Brake Lever 43
Differential Lock Pedal 43
Power Take Off 44
Opening the Hood 44
Closing the Hood 44
Transmission and PTO Neutral Safety 45
 PTO Neutral Switch 45
Transmission Neutral Switch 45
Hydraulic System & Operation 46
 Hydraulic System 47
Position Control – Operation 48
Draft Control – Operation 49
Three Point Linkage 50
 Toplink 50
Draft Sensing Bracket 50
Lower Links 50
Lower Link Hitch Point 50
Adjustable Lift Rod 51
Lateral Strut Stabilizer 51
Models – 4540/4550 2WD TIER-4
Contents
Attaching Implement 52
 Attaching Implement 52
Lower Links 52
Attachments 53
 Swinging Drawbar 53
Jerrycan Weights (Optional Fitment) 54
Wheel Weights (Optional Fitment) 54
Adjustment of Front Wheel Tread 55
Adjustment of Rear Wheel Tread 55
Pneumatic Tires 56
 Adding Liquid Weight 56
Inflation 56
Exceptions (Rear Tires only) 56
Care of Tires 57
Shipping Tractors Equipped with 57
Pneumatic Tires
Tire Protection during Storage 57
Mounting Tires on the Rim 57
Operating Instructions 58
 Before Starting the Tractor 58
Starting the Tractor 58
Stopping the Engine 58
Driving the Tractor 59
Precautions 60
 Operating the Tractor 60
The Tractor 61
Driving the Tractor 61
Servicing the Tractor 61
Operating the PTO (Power Take Off) 62
ROPS 62
Transporting Tractor on a Trailer 62
Towing 62
Diesel Fuel 62
Do’s and Dont’s 63
Maintenance 67
 Cooling System 67
 Radiator 67
Radiator Cap 67
Recovery Bottle 67
Thermostat 67
Water Pump 68
Block Heater 68
Hose Connections 68
Fan and Fan Belts 68
Draining the System 69
Cleaning out Dirt and Sludge 69
Adding Coolant to the System 69
Cooling System Protection 69
Engine Valve Clearance 70
Air Intake System 71
 Air Cleaner 71
Body Air-Cleaner 71
Cyclopack or built-in Pre-Cleaner 71
Paper Element Filter 71
Safety Cartridge 71
Dust Collector Bowl 71
Service Instructions for Air Cleaner 71
Fuel System 72
 Bleeding the Diesel Fuel System 72
Fuel Tank and Fuel Pipes 72
Tamper Proofing 72
Fuel Filter 73
Servicing Fuel Filter 73
Emission Control System (ECS) 74
Lubrication System 76
 Oil Level Check 76
Engine Oil Filter 76
Changing Spin On Filter 76
Oil Change 76
Electrical System 77
 Battery Maintenance Cleaning 77
Alternator 78
Charging Circuit 78
Starter Motor Removal 78
Models – 4540/4550 2WD TIER-4
Contents
Power Steering 79
 Tips for Maintaining 79
the Power Steering System
Front Axle 80
 Front Axle – Front Wheel “Toe-in” Check 80
Front Wheel Check 80
Greasing the Front Wheels 80
Preloading Bearings 80
Transmission 81
 Transmission Oil Level 81
Transmission Oil Drain 81
Hydraulic Suction Filter 81
Transmission Strainer 81
Clutch Pedal 82
 Clutch Pedal Adjustment 82
Clutch Pedal Free Play 82
Brake Pedal 83
 Disc Brakes 83
Brake Pedal Adjustment 83
Brake Pedal Free Play 83
Special Bolt Torque 84
Head Lamp Adjustment 85
Lubricants 86
 General 86
Lubricant Storage 86
Alternate and Synthetic Lubricants 86
Diesel Engine Lubricating Oil 87
Mixing of Lubricants 87
Lubrication Oil 88
 Engine Oil 88
Selecting the Viscosity of Engine Oil (EO) 88
Transmission, Hydraulic and 88
Steering Oil (GL)
Chassis Lubricant (CL) 89
Lubricant Recommendation Chart 89
Specifications – 4540 2WD 90
Specifications – 4550 2WD 92
Troubleshooting 94
 Precautions for CRDI Engines 94
Engine 95
Hydraulics 99
Brakes 100
Transmission 100
Rear Wheels 100
Electricals 100
Power Steering 101
Tractor History Card 102
Service Record 103
Part Replacement Record 104
Daily Operating Log 105
Tractor Storage Precautions 106
Lubrication and Greasing Chart 107
Routine Service Schedule 108
Wiring Diagram 109

DESCRIPTION:

Mahindra Tractor 4540 4550 2WD Tier-4 Operator’s Manual – PDF DOWNLOAD

About This Manual:

This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor. Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions.

• Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
• We have enclosed a page on new tractor inspection sheets. The first sheet is the dealer’s copy and should be removed by the dealer after the inspection has been carried out. The second sheet is your copy of the service performed. Ensure that you & the dealer sign both copies.
• Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised Mahindra dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.
• Mahindra USA Inc’s. policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved. All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra dealer.

INTRODUCTION:

The word, ‘Tractor’ has been derived from ‘traction’ which means pulling. A tractor is required to pull or haul an equipment, implement or trolley, which are coupled to the tractor chassis through suitable linkage. A tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take Off or PTO shaft.

• In this book the operation and maintenance instructions for 4540/4550 models of Mahindra diesel tractors have been compiled. This material has been prepared in detail to help you in better understanding of maintenance and efficient operation of the machine.
• If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors. They stock genuine repair parts and are backed by the company’s full support.
• Throughout this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the instructions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat. Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.