Mahindra Tractor 4540 4550 4WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Mahindra Tractor 4540 4550 4WD Tier-4 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Mahindra Tractor 4540 4550 4WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 108
Downloadable : Yes
File Type : PDF
Size: 15.4 MB

TABLE OF CONTENTS:

Mahindra Tractor 4540 4550 4WD Tier-4 Operator’s Manual – PDF DOWNLOAD

Emission Control Warranty for California 5
Emission Control Warranty for Federal 9
About This Manual 13
Introduction 14
General Description 16
Owner Assistance 17
Owner’s Personal Data 18
Roll Over Protective Structure (ROPS) 19
Safety Instructions 20
Safety Signs 25
Universal Symbols 28
LH & RH View of Engine 29
Lamps 30
Controls, Instruments and Operations 31
Instrument Cluster 32
 RPM Meter 33
PTO 540 rpm Mark 33
Hour Counter 33
Fuel Gauge 33
Low Oil Pressure Indicator 33
Engine Coolant Temperature Gauge 33
Battery Charging Indicator 34
High Beam Indicator 34
Parking Brake Indicator 34
LH / RH Turn Signal Indicator 34
Heater Indicator 34
Air Filter Clog Indicator 34
Water In Fuel Indicator 34
CHK ENG (Check Engine) Indicator 34
MIL (Malfunction) Indicator 34
Switches 35
 4WD Switch 35
Rotary Light Switch 36
Combination Switch 36
Horn Button 36
Work Lamp Rotary Switch 36
Key 37
Contents
Key Switch 37
Stopping the Engine 37
Hazard Switch 37
Fuse Box 37
Controls 38
 Operator Seat 39
Adjusting Seat Position 39
Weight Adjustment 39
Tilt Adjustment 39
Seat Belt 39
Cold Starting Aid 39
Hand Throttle Lever 40
Increasing Engine Speed 40
Decreasing Engine Speed 40
Constant Speed Setting 40
Foot Throttle Operation 40
Clutch Operation 40
High-Low Range Selection Lever 41
Gear Shifter Lever 41
4WD Engagement Lever 41
Brakes 42
Parking Brake Lever 43
Differential Lock Pedal 43
Power Take Off 44
Opening the Hood 44
Closing the Hood 44
Transmission and PTO Neutral Safety 45
 PTO Neutral Switch 45
Transmission Neutral Switch 45
Hydraulic System & Operation 46
 Hydraulic System 47
Position Control – Operation 48
Draft Control – Operation 49
Three Point Linkage 50
 Toplink 50
Draft Sensing Bracket 50
Lower Links 50
Lower Link Hitch Point 50
Models – 4540/4550 4WD TIER-4
Contents
Adjustable Lift Rod 51
Lateral Strut Stabilizer 51
Attaching Implement 52
 Attaching Implement 52
Lower Links 52
Attachments 53
 Swinging Drawbar 53
Adjustment of Rear Wheel Tread &
Front Wheel Tread 54
Pneumatic Tires 55
 Adding Liquid Weight 55
Inflation 55
Exceptions (Rear Tires only) 55
Care of Tires 56
Shipping Tractors Equipped with 56
Pneumatic Tires
Tire Protection during Storage 56
Mounting Tires on the Rim 56
Operating Instructions 57
 Before Starting the Tractor 57
Starting the Tractor 57
Stopping the Engine / Tractor 57
Driving the Tractor 58
Precautions 59
 Operating the Tractor 59
The Tractor 60
Driving the Tractor 60
Servicing the Tractor 60
Operating the PTO (Power Take Off) 61
ROPS 61
Transporting Tractor on a Trailer 61
Towing 61
Diesel Fuel 61
Do’s and Dont’s 62
Maintenance 66
 Cooling System 66
 Radiator 66
Radiator Cap 66
Recovery Bottle 66
Thermostat 66
Water Pump 67
Block Heater 67
Hose Connections 67
Fan and Fan Belts 67
Draining the System 68
Cleaning out Dirt and Sludge 68
Adding Coolant to the System 68
Cooling System Protection 68
Engine Valve Clearance 69
Air Intake System 70
 Air Cleaner 70
Body Air-Cleaner 70
Cyclopack or built-in Pre-Cleaner 70
Paper Element Filter 70
Safety Cartridge 70
Dust Collector Bowl 70
Service Instructions for Air Cleaner 70
Fuel System 71
 Bleeding the Diesel Fuel System 71
Fuel Tank and Fuel Pipes 71
Tamper Proofing 71
Fuel Filter 72
Servicing Fuel Filter 72
Emission Control System (ECS) 73
Lubrication System 75
 Oil Level Check 75
Engine Oil Filter 75
Changing Spin On Filter 75
Oil Change 75
Electrical System 76
 Battery Maintenance Cleaning 76
Alternator 77
Charging Circuit 77
Starter Motor Removal 77
Models – 4540/4550 4WD TIER-4
Contents
Front Axle 78
 Front Axle – Front Wheel “Toe-in” Check 78
Oil Level Checking 78
Draining Front Axle Oil 78
Adding Oil to Front Axle 78
Transmission 79
 Transmission Oil Level 79
Transmission Oil Drain 79
Hydraulic Suction Filter 79
Transmission Strainer 79
Clutch Pedal 80
 Clutch Pedal Adjustment 80
Clutch Pedal Free Play 80
Brake Pedal 81
 Disc Brakes 81
Brake Pedal Adjustment 81
Brake Pedal Free Play 81
Special Bolt Torque 82
Head Lamp Adjustment 83
Lubricants 84
 General 84
Lubricant Storage 84
Alternate and Synthetic Lubricants 84
Diesel Engine Lubricating Oil 85
Mixing of Lubricants 85
Lubrication Oil 86
 Engine Oil 86
Selecting the Viscosity of Engine Oil (EO) 86
Transmission, Hydraulic and 86
Steering Oil (GL)
Chassis Lubricant (CL) 87
Front Axle 87
Lubricant Recommendation Chart 87
Specifications 4540-4WD 88
Specifications 4550-4WD 90
Troubleshooting 92
 Precautions for CRDI Engines 92
Engine 93
Hydraulics 97
Brakes 98
Transmission 98
Rear Wheels 98
Electricals 98
Power Steering 99
Tractor History Card 100
Service Record 101
Part Replacement Record 102
Daily Operating Log 103
Tractor Storage Precautions 104
Lubrication and Greasing Chart 105
Routine Service Schedule 106
Wiring Diagram 107

DESCRIPTION:

Mahindra Tractor 4540 4550 4WD Tier-4 Operator’s Manual – PDF DOWNLOAD

About This Manual:

This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor. Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions.

• Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
• We have enclosed a page on new tractor inspection sheets. The first sheet is the dealer’s copy and should be removed by the dealer after the inspection has been carried out. The second sheet is your copy of the service performed. Ensure that you & the dealer sign both copies.
• Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised Mahindra dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.
• Mahindra USA Inc’s. policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved. All data given in this book is subject to production variations. Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra dealer.

INTRODUCTION:

The word, ‘Tractor’ has been derived from ‘traction’ which means pulling. A tractor is required to pull or haul an equipment, implement or trolley, which are coupled to the tractor chassis through suitable linkage. A tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take Off or PTO shaft.

• In this book the operation and maintenance instructions for 35 Series HST models of Mahindra diesel tractors have been compiled. This material has been prepared in detail to help you in better understanding of maintenance and efficient operation of the machine.
• If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors. They stock genuine repair parts and are backed by the company’s full support.
• Throughout this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the instructions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat. Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.

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