Mahindra Tractor 6500 6000 5500 4500 Series 2WD Operator’s Manual – PDF DOWNLOAD

Mahindra Tractor 6500 6000 5500 4500 Series 2WD Operator’s Manual – PDF DOWNLOAD

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Mahindra Tractor 6500 6000 5500 4500 Series 2WD Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 103
Downloadable : Yes
File Type : PDF
Size: 10.6 MB

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Mahindra Tractor 6500 6000 5500 4500 Series 2WD Operator’s Manual – PDF DOWNLOAD

About this manual

This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor. Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions.

• Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
• We have enclosed a page on new tractor inspection sheets. The first sheet is the dealer’s copy and should be removed by the dealer after the inspection has been carried out. The second sheet is your copy of the service performed. Ensure that you & the dealer sign both copies.
• Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised Mahindra dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.
• Mahindra USA Inc’s. policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved. All data given in this book is subject to production variations and images are representative.
• Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra dealer

Introduction
Tractor

• The word, ‘Tractor’ has been derived from ‘traction’ which means pulling. A tractor is required to pull or haul an equipment, implement or trolley, which are coupled to the tractor chassis through suitable linkage. A tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take Off or PTO shaft.
• In this book the operating, maintenance and storage instructions for ‘00’ Series 2WD models of Mahindra diesel tractors have been compiled. This material has been prepared in detail to help you in better understanding of maintenance and efficient operation of the tractor.
• If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors. They stock genuine repair parts and are backed by the company’s full support.
• Throughout this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the instructions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat. Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.

General Description
General Construction

The transmission case, clutch housing, engine and front axle are bolted together to form a rigid unit.

Engine

The ‘00’ Series 2WD tractors are fitted with fuelefficient US EPA certified Mahindra – NEF Series engine. These are 3 and 4 cylinder, direct injection type, comprising of rotary fuel injection pump and comply with US Tier-II norms.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mahindra Tractor 6500 6000 5500 4500 Series 2WD Operator’s Manual – PDF DOWNLOAD

About this manual 5
Introduction 6
􀃄 Tractor 6
Tractor Serial No. 7
Serial Numbers 7
General Description 8
Owner Assistance 9
Important Engine Information 10
Roll Over Protective Structure (ROPS) 11
Safety Instructions 12
Safety Signs 17
Universal Symbols 21
LH & RH View of Engine 22
Lamps 23
Controls, Instruments & Operations 24
􀃄 Instrument Cluster 25
Switches 28
Controls 30
􀃄 Operator Seat 31
Adjusting Seat Position 31
Weight Adjustment 31
Tilt Adjustment 31
Using Seat belt 31
Fasten Seat belt 31
Release Seat belt 31
KSB Relay 32
Cold Starting Aid 32
Hand Throttle Operation 33
Increasing Engine Speed 33
Decreasing Engine Speed 33
Constant Speed Setting 33
Foot Throttle Operation 33
Brake 34
Parking brake 34
Differential Lock Pedal 35
Dual Clutch 35
Power Take-Off 36
Range Shift Lever 37
Speed Shift Lever 37
Opening the Hood 38
Closing the Hood 38
Opening Side Panels 39
Closing the Side Panels 39
Auxiliary Valve 39
Hydraulic System & Operation 40
􀃄 Hydraulic System 41
􀃄 Full Live “Vary-Touch” Hydraulic System 41
Position Control Lever 41
Draft Control Lever 41
Isolating Valve 41
Position Control Lever 42
Draft Control Lever 43
Three Point Linkage 44
􀃄 Toplink 44
Draft Sensing Bracket 44
Lower Links 44
Adjustable Lift Rods 45
Lateral Strut Stabilizer 45
Attaching Implement 46
Attachments 47
􀃄 Swinging Drawbar 47
Using swinging Drawbar 47
Attaching PTO driven Implement 47
Jerrycan Weights 48
Wheel Weights 48
Rear Wheel Tread Adjustment 48
Front Wheel Tread Adjustment 48
Pneumatic Tires 49
􀃄 Adding Liquid Weight 49
Inflation 49
Exceptions (Rear Tires only) 49
Care of Tires 50
Shipping Tractors Equipped with 50
Pneumatic Tires
Tire Protection during Storage 50
Mounting Tires on the Rim 50
Operating Instructions 51
􀃄 Before Starting The Tractor 51
00 Series 2WD, Model – 6500 / 6000 / 5500 / 4500
Contents
Starting the Tractor 51
Stopping the Engine 51
Driving the Tractor 52
Precautions 53
􀃄 Operating the Tractor 53
The Tractor 54
Driving the Tractor 54
Servicing the Tractor 55
Operating the PTO (Power Take Off) 55
ROPS 55
Transporting Tractor on a Trailer 56
Towing 56
Diesel Fuel 56
Do’s & Dont’s 57
Maintenance 58
􀃄 Cooling System 58
Radiator 58
Radiator Cap 58
Thermostat 58
Surge Tank (Recovery Bottle) 58
Cooling System 59
􀃄 Water Pump 59
Hose Connections 59
Fan & Fan Belts 59
Belt Adjustment 59
Belt Removal 59
Belt Replacement 59
Draining the System 59
Cleaning out Dirt and Sludge 59
Adding Coolant to the System 60
Cooling System Protection 60
Engine Valve Clearance 61
􀃄 Thrash Guard 61
Adjusting The Valve Clearance 61
Air Intake System 62
􀃄 Air Cleaner 62
Body Air-Cleaner 62
Cyclopack or built-in Pre-Cleaner 62
Paper element filter 62
Safety Cartridge 62
Dust Collector Bowl 62
Hose and Clamps 62
Fuel System 63
􀃄 Clean Diesel Fuel 63
Bleeding the fuel filter 63
Bleeding the Fuel Injection Pump 63
Fuel Tank and Fuel Pipes 63
Tamper Proofing 63
Fuel Filter 64
Lubrication System 65
􀃄 Oil Level Check 65
Engine Oil Filter 65
Changing Spin On Filter 65
Oil Change 65
Electrical System 66
􀃄 Battery Maintenance Cleaning 66
Servicing 66
Effect of Low Temperatures 66
Alternator 66
Charging Circuit 67
Starter Motor Removal 67
Hydraulics 68
􀃄 Adding Hydraulic Oil 68
Hydraulic Suction Filter 68
Changing the Hydraulic Oil 68
Power Steering 69
􀃄 Filling and Air Bleeding for 69
Power Steering System
Replacing the filter element 69
Tips for maintaining the 69
Power Steering System
Front Axle 70
Transmission 71
􀃄 Transmission Oil Level Check 71
Transmission Oil Change 71
Transmission Oil Filling 71
Clutch Pedal 72
Brake Pedal 73
00 Series 2WD, Model – 6500 / 6000 / 5500 / 4500
Contents
􀃄 Dry Disc Brakes 73
Brake Pedal Adjustment 73
Brake Pedal Free Play 73
Head Lamp Adjustment 74
Lubrication 75
Lubricants 76
􀃄 General 76
Lubricant Storage 76
Alternate and Synthetic Lubricants 76
Diesel Engine Lubricating Oil 76
Mixing of Lubricants 76
Engine Oil 77
Selecting the Viscosity of Engine Oil (EO) 77
Hydraulic (HO) 78
Transmission Oil (GL) 78
Chassis Lubricant (CL) 79
Fluid for Power Steering 79
Oil Specifications Chart 79
Routine Service Schedule 80
Specifications 82
􀃄 Mahindra – 6500 2WD 82
Mahindra – 6000 2WD 84
Mahindra – 5500 2WD 86
Mahindra – 4500 2WD 88
Trouble Shooting 90
􀃄 Engine 90
Hydraulics 94
Brakes 95
Transmission 95
Rear Wheels 95
Electricals 95
Power Steering 96
Special Bolt Torques 97
Tractor History Card 98
Service Record 99
Part Replacement Record 100
Daily Operating Log 101
Wiring Diagram 103