Mahindra Tractor‘8000’ Series 8090 8100 4WD CABIN TIER-4 FINAL Operator’s Manual – PDF DOWNLOAD

Mahindra Tractor‘8000’ Series 8090 8100 4WD CABIN TIER-4 FINAL Operator’s Manual – PDF DOWNLOAD

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Mahindra Tractor‘8000’ Series 8090 8100 4WD CABIN TIER-4 FINAL Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 139
Downloadable : Yes
File Type : PDF
Size: 19.3 MB

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Mahindra Tractor‘8000’ Series 8090 8100 4WD CABIN TIER-4 FINAL Operator’s Manual – PDF DOWNLOAD

About This Manual

•  This Manual has been prepared to assist you in following the correct procedure for break-in, operation and maintenance of your new Mahindra tractor. Your tractor has been designed and built to give maximum performance, with good fuel economy and ease of operation under a wide variety of operating conditions.
• Prior to delivery, the tractor was carefully inspected, both at the factory and by your Mahindra dealer, to ensure that it reaches you in optimum condition. To maintain this condition and ensure trouble free performance, it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.
• We have enclosed a page on new tractor inspection sheets. The first sheet is the dealer’s copy and should be removed by the dealer after the inspection has been carried out. The second sheet is your copy of the service performed. Ensure that you & the dealer sign both copies.
• Read this manual carefully and keep it in a convenient place for future reference. If at any time you require advice concerning your tractor, do not hesitate to contact your authorised Mahindra dealer. He has trained personnel, genuine Mahindra parts and necessary equipments to undertake all your service requirements.
• Mahindra USA Inc’s. policy is one of continuous improvement, and the right to change prices, specifications or equipments at any time without notice is reserved. All data given in this book is subject to production variations.
• Dimensions & weight are approximate only and the illustrations do not necessarily show tractors in standard condition. For exact information about any particular tractor, please consult your Mahindra dealer.

Introduction
Tractor

• Tractor The word, ‘Tractor’ has been derived from ‘traction’ which means pulling. A tractor is required to pull or haul an equipment, implement or trolley, which are coupled to the tractor chassis through suitable linkage. A tractor can also be used as a prime mover as it has a power outlet source which is also called Power Take Off or PTO shaft.
• In this book the operation and maintenance instructions for mPOWER 8090 & 8100 4WD cabin models of Mahindra diesel tractors have been compiled. This material has been prepared in detail to help you in better understanding of maintenance and efficient operation of the machine.
• If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Mahindra dealer in your locality. Dealers are kept informed of the latest methods of servicing tractors. They stock genuine repair parts and are backed by the company’s full support.
• Throughout this manual, the use of the terms LEFT, RIGHT, FRONT and REAR must be understood, to avoid any confusion when following the instructions. The LEFT and RIGHT means left and right sides of the tractor when facing forward in the driver’s seat. Reference to the FRONT indicates the radiator end of the tractor, while the REAR, indicates the drawbar end.

Tractor Serial Number
The tractor serial number can be identified from below
mentioned locations :
1. A plate rivetted on LH side of front axle support.
2. Number punched on the right side of Engine.
For easy reference, we suggest you to write this number in the space provided in the owner’s personal data. When spare parts are required, always specify the tractor and tractor serial number. This will facilitate faster delivery and help ensure that the correct part for your particular tractor is received.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mahindra Tractor‘8000’ Series 8090 8100 4WD CABIN TIER-4 FINAL Operator’s Manual – PDF DOWNLOAD

Emission Control Warranty for California 7
Emission Control Warranty for Federal 11
About This Manual 15
Introduction 16
Tractor Serial Number 17
General Description 18
Owner Assistance 19
Owner’s Personal Data 20
Safety Instructions 21
Safety Signs 26
Universal Symbols 30
LH and RH View of Engine 31
Lamps 32
Controls, Instruments & Operations 33
Instrument Cluster 34
 Tractor Run Hour Counter 35
DEF Level Indicator 35
Service Reminder Indicator 35
Water In Fuel Indicator 35
540 RPM PTO Indicator 35
Air Filter Clogging Indicator 36
F-R Shuttle Switch Neutral Indicator 36
Air Pre-Heat Indicator 36
Fuel Level Gauge 36
Clutch Over Ride Indicator 36
High Beam Indicator 36
PTO Engaged Indicator 37
Turn Indicator 37
MIL Indicator 37
High Temperature Warning Indicator 37
Low Fuel Indicator 37
Tachometer (RPM Meter) 37
Low Oil Pressure Indicator 38
Battery Charging Indicator 38
SCR Tampering Indicator 38
Parking Brake Indicator 38
Diesel Exhaust Fluid (DEF) Quality & Low Level Indicator 38
Engine Coolant Temperature Gauge 39
Engine Stop Indicator 39
4WD Indicator 39
Exhaust Temperature Indicator 39
1000 RPM PTO Indicator 39
Transmission Oil Pressure Indicator 39
Check Engine Indicator 39
540/1000 PTO Operation Speed 40
Trip Hour Counter 40
Trip Hour Reset Button 40
Beeper Output Provision 40
Switches 41
 Ignition Key Switch 41
Steering Column Mounted Combination Switch 41
 Parking light / Position lamps 41
Head lamp low and high beam 41
Turn Signal Switch 41
Horn 41
Hazard Switch 42
F-R Shuttle Switch 42
Brake Switch 42
Clutch Switch 42
Seven Pole Socket 42
Controls 43
 Operator Seat 44
 Adjusting Seat Position 44
Height and Weight Adjustment 44
Tilt Adjustment 44
Using Seat Belt 44
Fasten Seat Belt 44
Release Seat Belt 44
Hand Throttle Operation 45
Increasing Engine Speed 45
Engine Tachometer Speed 45
Decreasing Engine Speed 45
Constant Speed Setting 45
Foot Throttle Operation 45
Can Holder 45
Tilt Steering 46
Tilt Steering Adjustment 46
Brake 46
4WD Engagement Lever 47
Parking Brake 47
Differential Lock Pedal 48
Clutch / Inching Pedal 48
PTO 49
IPTO Clutch 49
Auxiliary Valve 49
Range Shift Lever 50
Speed Shift Lever 50
Opening the Hood 51
Closing the Hood 51
Opening the Side Panels 51
Closing the Side Panels 51
Joystick Lever 52
Keys 53
Opening Doors from Outside 53
Opening Doors from Inside cab 53
Rear View Mirrors 54
Rear Window 54
Windshield Wiper/Washer System Controls 55
Adding Suitable Anti-freeze Solution to
Water in Reservoir 55
Heater and Air Conditioning Controls 56
 Blower Speed Control Regulator 56
Heater Regulator 56
Cooling Regulator 56
AC ON/OFF Switch 56
Fresh/Recirculation Air Selector Switch 57
Cab Worklight Switches 57
Cabin Interior Lights 58
Power Socket Unit 59
Cigarette Lighter 59
3 – Terminal Power Socket 59
USB Power Socket 59
Ashtray 59
Glove Tray 60
Coat Hook 60
Sun-visor 60
Audio System 60
PTO Speed Selection 61
Hydraulic System and Operation 62
Position Control – Operation 63
 Quadrant Assembly 63
Position Control 63
Setting of Position Control 63
Draft Control – Operation 64
 Draft Control 64
Setting of Draft Control 64
Three Point Linkage 65
 Toplink 65
Draft Sensing Bracket 65
Telescopic Lower Links 65
Adjustable Lift Rods 66
Lateral Stabilizers 66
Attachments 67
 Swinging Drawbar 67
Adjusting Drawbar length 67
Using Swinging Drawbar 67
Attaching PTO Driven Implement 68
Jerrycan Weights (Optional Fitment) 68
Wheel Tread Adjustment 69
Pneumatic Tires 70
 Adding Liquid Weight 70
Inflation 70
Care of Tires 71
Shipping Tractors Equipped with Pneumatic Tires 71
Tire Protection During Storage 71
Mounting Tires on the Rim 71
Operating Instructions 72
 Before Starting The Tractor 72
Starting The Tractor 72
Stopping The Engine 72
Winter Care 73
Block Heater 73
Transmission-Hydraulic System Oil
warm-up in cold-weather 74
Driving The Tractor 74
Tractor Storage 75
Long-Term Tractor Storage 75
Using the Tractor after Storage 76
Precautions 77
 Cleaning The Tractor 77
Using High Pressure Washers 77
Operating The Tractor 78
The Tractor 79
Driving The Tractor 79
Starting off on steep slope 79
Tips for driving on slope 79
Servicing The Tractor 80
Operating The PTO (Power Take Off) 81
Transporting Tractor on a Trailer 81
Towing 81
Diesel Fuel 81
Do’s & Dont’s 82
 Do’s – for better performance 82
Dont’s – for safe operation 82
Do’s & Dont’s for Sensors 83
Maintenance 84
 Engine Cooling System 84
Radiator 84
Radiator Cap 84
Surge Tank 84
Thermostat 84
Water Pump 85
Hose Connections 85
Fan and Fan Belts 85
Draining the System 85
Cleaning Out Dirt and Sludge 85
Adding Coolant to the System 86
Cooling System Protection 86
Anti-freeze 86
Thresh Guard for Radiator 87
Thresh Guard for Condensor 87
Thresh Guard for Transmission Oil Cooler 87
Thresh Guard for Fuel Cooler 87
Sealings 87
Air Intake System 88
 Air Cleaner 88
 Body Air-Cleaner 88
Cyclopack or Built-in Pre-Cleaner 88
Paper Element Filter 88
Safety Cartridge 88
Dust Collector Bowl 88
Hose and Clamps 88
Emission Control System (ECS) 89
 Positive Crankcase Ventilation (PCV) System 90
Exhaust Gas Recirculation (EGR) System 91
Diesel Oxidation Catalyst (DOC) 92
Selective Catalytic Reduction (SCR) 92
Diesel Exhaust Fluid (DEF) 93
 Introduction 93
Recommendations on DEF 94
Handling of DEF 95
Contamination / Incorrect DEF 95
DEF Freezing and Thawing 95
Filling Diesel Exhaust Fluid in DEF Tank 96
Draining Diesel Exhaust Fluid in DEF Tank 96
Cleaning Diesel Exhaust Fluid (DEF) Tank 97
Clean DEF Tank with new DEF 97
Disposal of Diesel Exhaust Fluid (DEF) 97
Maintenance instruction for DeNOx System 98
Fuel System 99
 Using Proper Fuel 99
Clean Diesel Fuel 99
Bleeding the CR Fuel Injection System 99
Fuel Tank and Fuel Pipes 99
Fuel Filter 100
Servicing The Fuel Filter 100
Lubrication System 101
 Oil Level Check 101
Oil Change 101
Engine Oil Filter 101
Changing Oil Filter 102
Turbocharger 102
Electrical System 103
 Battery Maintenance Cleaning 103
Servicing 103
Effect of Low Temperatures 103
Alternator 104
Charging Circuit 104
Starter Motor Removal 104
Air Conditioning System (Cabin) 105
 Cab Air Conditioning System Safety 105
Switching ON the Air Conditioning System 106
Adjustment 106
Switching OFF the Air Conditioning System 106
Tips on using Air Conditioning 107
Maintaining the Air Conditioning System 107
Heating Mode 107
Cleaning the Cab Air Filters 108
Hydraulics and Transmission 109
 Adding Hydraulic and Transmission Oil 109
Hydraulic Suction Filter 110
Hydraulics Strainer 110
Transmission Strainer 110
Transmission Oil Drain 110
Power Steering 111
Front Axle 112
 Front Axle – Front Wheel “Toe-in” Check 112
Front Axle Oil Filling / Draining / Level Checking 112
Hub Housing 112
Check and Adjust Brake Pedal Free Play 113
Parking Brake Adjustment / Settings 113
Fuse Box 114
Lubricants 115
 General 115
Lubricant Storage 115
Alternate Lubricants 115
Mixing of Lubricants 115
Lubricantion Oil 116
 Engine Oil 116
Recommended Oils 116
Transmission, Hydraulics and
Oil Immersed Brakes 116
Chassis Lubricant (CL) 116
Front Axle 116
Oil Specifications Chart 116
Special Bolt Torques 117
Specifications – 8090 4WD 118
Specifications – 8100 4WD 120
Trouble Shooting 122
 Precautions for CRDI Engines 122
Engine 123
Turbocharger 127
Hydraulics 128
Brakes 128
Transmission 128
Rear Wheels 128
Electricals 129
Power Steering 130
Cabin 131
Tractor History Card 132
Service Record 133
Part Replacement Record 134
Daily Operating Log 135
Tractor Storage Precautions 138
Lubrication and Greasing Chart139
Routine Service Schedule 140