Manitowoc Crane 3000 Service Manual SN 3369 – PDF DOWNLOAD

Manitowoc Crane 3000 Service Manual SN 3369 – PDF DOWNLOAD

The Manitowoc Crane 3000 Service Manual (SN 3369) in PDF format is a detailed resource for maintenance. It includes genuine replacement parts information, aiding efficient troubleshooting for optimal performance. Easily downloadable for quick access and reference.

FILE DETAILS:

Manitowoc Crane 3000 Service Manual SN 3369 – PDF DOWNLOAD

Language : English
Pages : 322
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane 3000 Service Manual SN 3369 – PDF DOWNLOAD

1537_04-08-2009 pdf 0
DIESEL ENGINE EXHAUST, Batteries, and Sparks 3
DIESEL ENGINE EXHAUST, Batteries, and Sparks 3
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SAFETY MESSAGES 11
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Table of Contents 13
General 13
Read Crane Instruction Manual 13
Operator Qualifications 13
Operator Conduct 14
Handling Load 15
Size of Load 15
Attaching Load 16
Lifting/Moving Load 16
Multiple Load Line Operation 17
Holding Load 18
Signals 18
Safety Devices 19
Operational Aids 19
Category 1 Operational Aids 19
Category 2 Operational Aids 20
Pedestal Mounting 20
Personnel Handling 21
Getting On or Off Crane 21
Crane Access Points 21
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines 22
Electrocution Hazard 22
Set-Up and Operation 22
Electrocution Hazard Devices 23
Electrical Contact 23
Refueling 24
Fire Extinguishers 24
Accidents 24
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Maintenance Instructions 25
Safe Maintenance Practices 25
Environmental Protection 26
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PEDESTAL/BARGE MOUNTED CRANES 29
Pedestal Mounted Crane 29
Definition 29
Examples 29
Barge Mounted Crane 30
Definition 30
Examples 30
Capacity Charts 31
Shock Loading 31
Definition 31
Operation On Barge 31
General 31
Definitions 31
Crane Inspection 32
Transporting Crane on Barge 32
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WARNING AND INFORMATION SIGNS 33
Maintaining Signs 33
Ordering Signs 33
Safety Symbols 33
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20216_12-04-1952 pdf 43
20216_01-19-1953 pdf 47
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BOOM DISASSEMBLY SAFETY CONSIDERATIONS 59
Table of Contents 59
General 59
Location 59
Pin Removal 59
Disassembly Procedures 60
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LATTICE SECTION INSPECTION AND LACING REPLACEMENT 157
Table of Contents 157
General 157
Inspection Intervals 157
Inspection Guidelines 159
Replacement Criteria 159
Dents 159
Gradual and Sweeping Bends 159
Corrosion and Abrasion 161
Kinks 161
Cracks and Breaks 161
Chord Straightness 163
Ordering Lacings 163
Assistance 163
Boom or Jib Identification 163
A Ordering Lacings from Lacing Drawings 164
B Ordering Lacings without Lacing Drawings 165
Repair Procedure 166
Extent of Repair 166
Preparing for Welding 166
Repair Facility 166
Outdoor Repairs 166
General Equipment Requirements 166
Repair Procedures and Processes 167
Lacing Replacement 167
End Lacing Replacement 168
Lacing Removal — Boom Section with a Bent or Bowed Chord Member 169
Determining Amount of Stick Electrode Needed 170
Inspection Checklist 175
Record Keeping 175
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Table of Contents 179
Wire Rope Storage 180
Wire Rope Installation 180
Removing Wire Rope from Shipping Reel 180
Seizing and Cutting Wire Rope 180
Anchoring Wire Rope to Drum 181
Drum Guards 181
Winding Wire Rope onto Drum 183
Anchoring Wire Rope to Wedge Socket 184
Anchoring Wire Rope to Button Socket 186
Breaking in Wire Rope 186
Pad Eye Usage for Wire Rope Reeving 186
Safety 186
Wire Rope Lubrication 188
Wire Rope Inspection and Replacement 188
General 188
Keeping Records 188
Inspecting Wire Rope 188
Frequent Inspection 188
Periodic Inspection 189
Rope Not In Regular Use 189
Replacing Wire Rope 189
Wire Rope Diameter 189
Broken Wires 189
Wear and Other Damage 190
Sheave, Roller, And Drum Inspection 192
Distributing Wire Rope Wear 193
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CAPACITY CHART INFORMATION 241
Guide For Determining Total Load And Maximum Working Radius 241
EXAMPLE – Determining Total Load and Maximum Working Radius From Lower Boom Point 242
Worksheet A – Determining Total Load and Maximum Working Radius From Lower Boom Point 243
Worksheet B – Determining Total Load And Maximum Working Radius From Upper Boom Point 244
Worksheet C – Determining Total Load and Maximum Working Radius From Fixed Jib Point on Boom 245
Worksheet D – Determining Total Load and Maximum Working Radius From Lower Boom Point with Luffing Jib Attached 246
Worksheet E – Determining Total Load and Maximum Working Radius From Lower Luffing Jib Point 247
Worksheet F – Determining Total Load and Maximum Working Radius From Fixed Jib Point on Luffing Jib 248
Worksheet G – Determining Total Load and Maximum Working Radius From Intermediate Fall Point on Luffing Jib 249
Worksheet H – Determining Total Load and Maximum Working Radius From Tower Boom Point 250
Worksheet J – Determining Total Load and Maximum Working Radius Tower Jib Point 251
Worksheet K – Determining Total Load and Maximum Working Radius From Tower Intermediate Fall 252
Crawler Blocking 254
Operating Radius 256
Crane Stability and Crawler Lift 260
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Table of Contents 275
Crane Limitations 275
Wire Rope 275
Cold Weather Starting Aid 275
Ether 275
Coolant and Oil Pan Heaters 275
Cooling System 275
Battery 276
Engine Oil 276
Fuel Oil 276
Gear Oil 276
Hydraulic Cranes 276
Traditional Cranes 276
Hydraulic Oil 276
General 276
Hydraulic Cranes 276
Traditional Cranes 276
Air System 276