Manitowoc Crane 8500-1 Parts Manual SN 8501Ref – PDF DOWNLOAD

Manitowoc Crane 8500-1 (With Tier 3 [J08E-VM] Engine) Parts Manual SN 8501Ref – PDF DOWNLOAD

Manitowoc Crane 8500-1 Parts Manual (SN 8501Ref) with Tier 3 (J08E-VM) Engine in PDF format is a crucial guide for maintenance. It provides detailed parts information for efficient troubleshooting and replacement. Easily downloadable for convenient access.

FILE DETAILS:

Manitowoc Crane 8500-1 (With Tier 3 [J08E-VM] Engine) Parts Manual SN 8501Ref – PDF DOWNLOAD

Language : English
Pages : 1429
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane 8500-1 (With Tier 3 [J08E-VM] Engine) Parts Manual SN 8501Ref – PDF DOWNLOAD

LOOSE SHIP ITEMS
339 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 3
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″” (26 MM) 5
ROTATING STRUCTURE
5 9999431053 LUB LINES BOOM HOIST 7
6 9999430906 COVER ASSY, DRUM 9
BOOM HOIST
9 9999430842 PLATE ASSY, FLOOR 11
18 9999430949 BRG INSTAL,SWING 13
19 9999430950 BRG ASSY, SWING 15
20 9999431060 LUB LINES, BRG,SWING 17
29 9999430865 PUMP ASSY, HYD WINCH 19
30 9999430866 PUMP ASSY, HYD SWING 21
31 9999430458 PUMP ASSY, GEAR 23
AUX. ACTUATOR
32 9999430459 PUMP ASSY, GEAR 25
COOLER
9999421479 PUMP ASSEMBLY – HYDRAULIC GEAR 27
33 9999431071 PUMP ASSY, GEAR 29
FLANGE W/O FREE FALL
36 9999434081 COUPLING 31
46 9999436687 COOLER INSTAL, OIL 33
47 9999435837 COOLER, OIL 35
56 9999430920 HYD LINES, SUCTION 39
57 9999430919 HYD LINES, PUMP 41
58 9999430930 HYD LINES, DELIVERY 45
59 9999434255 HYD LINES, DELIVERY 47
60 9999434997 HYD LINES, LH 51
9999434998 CONNECTOR ASSY 55
FRT, RR VALVE
63 9999436674 HYD LINES, WINCH 57
FRT, RR
9999430883 HYD LINES, WINCH FRT 59
9999435773 HYD LINES, WINCH 61
RR
64 9999430879 HYD LINES, WINCH, BOOM 63
I
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
65 9999430881 HYD LINES, WINCH COOLER 67
W/ FREE FALL
9999431068 CONNECTOR ASSY 71
WINCH COOLER W/ FREE FALL
9999430888 CONNECTOR ASSY 73
WINCH COOLER W/ FREE FALL
66 9999431012 CNTRL LINES 75
SWING MOTOR / SWING NEUTRAL FREE
9999431988 CONNECTOR ASSY 77
68 9999431013 CNTRL LINES 79
SWING MOTOR / SWING NEUTRAL BRAKE
9999431070 CONNECTOR ASSY 81
SWING NEUTRAL BRAKE
70 9999431066 VALVE INSTAL 83
2-SECTION VALVE / SWING NEUTRAL BRAKE
71 9999430945 HYD LINES, OIL COOLER 87
72 9999430935 HYD LINES, RETURN & DRAIN 89
73 9999430937 HYD LINES, RETURN 91
W/O FREE FALL
77 9999431069 HYD LINES, HYD TANK / DRAIN 93
79 9999430858 CNTRL LINES, FLOOR 95
W/ FREE FALL
9999430835 ACCUMULATOR INSTAL 97
W/ FREE FALL
83 9999431037 CNTRL LINES, VALVE 99
MAIN
84 9999434087 CNTRL LINES,VALVE LH DECK 103
9999431024 VALVE INSTAL 105
5-SECTION VALVE / LIMIT STOP
9999431026 VALVE INSTAL 107
8-SECTION VALVE / W/ SHUTTLE
9999430936 HYD LINES, RETURN 109
RETURN BLOCK
9999430931 HYD LINES, DELIVERY 111
HYD SOURCE VALVE
9999434088 VALVE INSTAL 4-SECTION 113
MOTOR BRAKE
85 9999431036 VALVE INSTAL GANTRY CYL 115
9999431041 CONNECTOR ASSY 117
GANTRY VALVE
II
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
9999405345 FILTER, INLINE 119
90 9999430833 HYD LINES, UPP 121
94 9999434817 HYD LINES, LOW 125
FOR QUICK COUPLER
95 9999430871 HYD LINES, PROPEL 129
96 9999430873 HYD LINES, CYL 131
CRAWER EXT/RET
98 9999433130 HYD LINES, LIFTER 135
TRANSLIFTER
100 9999433131 HYD LINES, LIFTER 139
TRANSLIFTER
116 9999430989 TANK ASSY, WSHR 141
120 9999432366 SENSOR INSTAL 143
CARBODY WEIGHT DETECTOR
129 9999434072 CAB INSTAL 147
9999434073 CAB ASSY 153
9999433112 WINDOW ASSY 159
9999433319 WIPER ASSY 161
9999433144 SUN VISOR ASSY 163
9999407300 MIRROR 165
9999426449 LIGHT 167
9999433320 WIPER ASSY 169
9999434083 DOOR ASSY, CAB 173
9999433139 LOCK ASSY DOOR 177
9999433140 ARM ASSY DOOR 179
9999435541 SASH ASSY, DOOR 181
9999435016 BLIND, ROLL 183
130 9999435540 CAB INSTAL 187
INTERIOR TRIM
131 9999435007 GUARD ASSY, HEAD 191
CAB ROOF
132 9999435008 GUARD ASSY, CAB 193
LH FRT
133 9999436681 GUARD INSTAL, RH 197
9999435551 COVER ASSY, HYD TANK 201
9999436679 GUARD ASSY, RH 205
III
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
134 9999430955 HANDRAIL ASSY 209
RH GUARD LADDER INSTAL / STD
135 9999433871 HANDRAIL INSTAL RH 211
GUARD UPPER
136 9999436682 PANEL ASSY 213
DUST PROOF
137 9999434562 GUARD INSTAL LH 217
9999407300 MIRROR 219
9999426449 LIGHT 221
9999433669 STAY ASSY LH GUARD FRT 223
9999407300 MIRROR 225
9999433667 HANDRAIL ASSY 227
LH GUARD FRT STEP OUTSIDE
9999434563 GUARD ASSY, LH 231
138 9999436678 GUARD INSTAL, LH 235
9999407300 MIRROR 237
9999426449 LIGHT 239
9999433667 HANDRAIL ASSY 241
LH GUARD FRT STEP OUTSIDE
9999434829 STAY ASSY 243
LH GUARD FRT HANDRAIL
9999407300 MIRROR 245
9999407300 MIRROR 247
9999436680 GUARD ASSY, LH 251
139 9999430954 HANDRAIL INSTAL 255
LH GUARD FRT STEP / STD
140 9999434089 UPP FINAL 257
SPLIT PIN LH GUARD FRT STEP
141 9999433872 HANDRAIL INSTAL LH 259
GUARD UPPER
142 9999433668 HANDRAIL INSTAL 261
LH, RH GUARD UPPER
143 9999430864 STAND, CNTRL HOUR METER 263
144 9999436689 DECK INSTAL, RH 267
145 9999435015 DECK INSTAL 271
DECK LOWER SIDE CAB
9999430918 INSULATION INSTAL 273
DECK LOWER SIDE OF CAB
IV
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
9999435011 PLATFORM ASSY, AUX 275
DECK LOWER SIDE CAB
146 9999430983 DECK INSTAL LH 277
147 9999435014 DECK ASSY 281
RH & LH DECK
148 9999435012 PLATFORM ASSY, AUX 285
150 9999433152 COVER ASSY A/C IN CAB 287
151 9999436683 COVER ASSY 289
UNDER DECK
9999436684 COVER ASSY 291
UNDER DECK
152 9999430908 COVER ASSY SWING FRAME 295
153 9999430907 COVER ASSY 297
DECK LOWER SIDE OF CAB LH
154 9999435558 RUBBER, SWING FRAME 299
157 9999430978 FRAME ASSY, UPP 301
SWING FRAME
158 9999435013 FRAME ASSY, UPP 303
SWING
160 9999435312 CWT ASSY 305
161 9999435313 CWTASSY 307
FOR STD. WEIGHT REDUCING (3-C/W) / OPT.
162 9999433150 CWT ASSY 3-C/W 309
164 9999433674 CWT ASSY, REMOVABLE 313
165 9999433151 CWT ASSY, REMOVABLE 315
167 9999430800 SUPPORT ASSY GANTRY CYL 317
170 9999430805 COVER ASSY 319
PROPEL MOTOR COVER
177 9999406133 PLATE ASSY 321
205 9999431051 LUB LINES FRT, RR 323
206 9999430857 BACKSTOP ASSY, BOOM 325
207 9999435797 COVER ASSY, DRUM 327
FRT, RR
245 9999431052 LUB LINES 3RD 329
246 9999430905 COVER ASSY, DRUM, 3RD 331
254 9999434256 HYD LINES, 3RD 333
LH DECK
V
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
255 9999430926 VALVE ASSY, CNTRL 3RD 337
256 9999436675 HYD LINES, WINCH 3RD 339
9999436676 HYD LINES, WINCH 3RD 343
257 9999430886 HYD LINES, WINCH 345
COOLER W/ FREE FALL / 3RD
9999430887 CONNECTOR ASSY 347
WINCH COOLER W/ FREE FALL / 3RD
258 9999430860 CNTRL LINES, FLOOR 349
UNDER FLOOR PLATE / 3RD
259 9999430861 CNTRL LINES, FLOOR 351
UNDER FLOOR PLATE / 3RD
9999430836 ACCUMULATOR INSTAL 353
W/ FREE FALL / 3RD
260 9999430862 CNTRL LINES, FLOOR 355
UNDER FLOOR PLATE / BRAKE MASTER UNIT
CONNECTOR / 3RD
261 9999431023 VALVE INSTAL CLUTCH / 3RD 357
262 9999430965 HYD LINES, 3RD 359
LH FRT DECK CNTRL
9999431029 VALVE INSTAL 361
4-SECTION VALVE / 3RD
9999431027 VALVE INSTAL 8-SECTION / 3RD 363
9999431025 VALVE INSTAL 365
5-SECTION VALVE / 3RD
9999431031 VALVE INSTAL 3-SECTION / 3RD 367
263 9999430967 HYD LINES, PLUG INSTAL 3RD 369
264 9999430987 HYD LINES, TAGLINE 373
9999425419 TAGLINE ASSY 375
271 9999433682 HYD LINES, WINCH 379
BOOM / REEVING WINCH
272 9999433659 HYD LINES, REEVING WINCH 383
293 9999430890 CONDITIONER INSTAL IN CAB 387
9999434510 AIR CONDITIONER 391
294 9999436677 CONDITIONER INSTAL 397
295 9999430915 OPERATOR SEAT INSTAL 401
296 9999430916 ARM REST OPERATOR SEAT 403
298 9999431043 UPP FINAL 405
FOOT ACCELERATOR PEDAL HOLE COVER
RH & LH
VI
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
299 9999431042 UPP FINAL 407
FRT, RR PEDAL COVER
300 9999431045 UPP FINAL 3RD PEDAL COVER 409
301 9999431046 UPP FINAL 411
FOOT ACCELERATOR PEDAL COVER RH OR
LH / STD
302 9999431047 UPP FINAL 413
FOOT ACCELERATOR PEDAL COVER RH &
LH
303 9999431044 UPP FINAL FLOOR MAT 415
304 9999433679 UPP FINAL 417
CHAIN FOR RATING CHART LABEL
305 9999433680 UPP FINAL RIVET 419
306 9999434576 UPP FINAL GREASE CAP 421
307 9999435554 SHEET ASSY 423
GUARD ANTI-SLIP
308 9999435318 UPP FINAL 425
CW ANTI-SLIP
309 9999432821 UPP FINAL 427
GUARD RESIN PLUG
310 9999432822 UPP FINAL CLIP INSTAL 429
W/O AUX PLATFORM
324 9999433153 LIGHT INSTAL 431
CAB FRT UPPER LH
9999426449 LIGHT 433
330 9999431049 GAUGE INSTAL, LEVEL / STD 435
331 9999434580 FAN INSTAL 437
UPPERWORKS MACHINERY
1 9999430810 WINCH INSTAL BOOM HOIST 439
2 9999436672 WINCH ASSY, B.HOIST 443
3 9999430875 MOTOR ASSY, HYD BOOM HOIST 447
7 9999431056 WEDGE, ROPE BOOM HOIST 449
13 9999425571 SWING REDUCT INSTAL 451
9999421465 SWING REDUCT INSTAL 453
14 9999430461 MOTOR ASSY, SWING 455
15 9999435556 REDUCTION ASSY,SWING 457
9999435555 REDUCTION ASSY,SWING 461
VII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
38 9999434075 FLYWHEEL 465
ELEMENT WEAR PREVENT
61 9999430924 VALVE ASSY, CNTRL 467
PROPEL, HOIST, RR 1st, FRT 2nd
62 9999430925 VALVE ASSY, CNTRL 469
PROPEL, RR 2nd, FRT 1st
67 9999430636 VALVE ASSY, CONTROL 471
69 9999430466 VALVE ASSY, CNTRL 473
SWING VALVE
74 9999435009 TANK ASSY, HYD 477
9999431038 VALVE INSTAL 481
PUMP CNTRL VALVE
9999431039 VALVE INSTAL, RELIEF 483
9999429496 FILTER, LINE 485
9999422566 FILTER, DRAIN 487
9999434581 ELEMENT, FILTER 489
HYD TANK
9999435010 TANK ASSY, HYD 491
75 9999430940 TANK ASSY, HYD W/ FREE FALL 493
9999430091 FILTER ASSY, OIL 495
76 9999430942 TANK ASSY, HYD 497
W/O FREE FALL
78 9999435546 CNTRL LINES, FLOOR 501
9999431035 VALVE INSTAL 1-SECTION VALVE 505
9999431034 VALVE INSTAL 2-SECTION VALVE 507
9999430863 BLOCK ASSY 509
UNDER FLOOR PLATE
9999435543 ACCUMULATOR INSTAL 511
80 9999431022 VALVE INSTAL 513
FUNCTION CUT VALVE / SWING AUTOMATIC
OPERATION STOP
9999431021 VALVE ASSY 515
FUNCTION CUT VALVE
81 9999431040 VALVE INSTAL 517
2-SECTION VALVE / PROPEL 2nd
82 9999431033 VALVE INSTAL 519
WET TYPE BRAKE CNTRL
9999431032 VALVE INSTAL 521
4-SECTION VALVE / WET TYPE BRAKE
VIII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
9999431030 VALVE INSTAL 523
3-SECTION VALVE /
86 9999430467 VALVE ASSY, CNTRL 525
87 9999431019 VALVE INSTAL 527
C/W REMOVABLE / STD
88 9999433676 VALVE INSTAL C/W REMOVABLE 529
89 9999430928 VALVE ASSY, CNTRL 531
C/W REMOVABLE / STD
91 9999430877 JOINT ASSY, SWIVEL 533
LOWER HYD LINES
9999430876 JOINT ASSY, SWIVEL 535
92 9999435001 JOINT ASSY, SWIVEL 537
LOWER HYD LINES
9999430876 JOINT ASSY, SWIVEL 539
93 9999431006 JOINT ASSY, SWIVEL 543
97 9999430927 VALVE ASSY, CNTRL 545
CRAWER EXT/RET
99 9999430468 VALVE ASSY, CNTRL 547
176 9999430814 WINCH INSTAL FRT, RR 549
183 9999430807 WINCH ASSY 551
FRT W/ FREE FALL
184 9999430808 WINCH ASSY 553
RR / W/ FREE FALL
185 9999436671 WINCH ASSY 555
FRT, RR, 3RD W/ FF
9999436685 REDUCTION ASSY,WINCH 557
FRT, RR, 3RD
186 9999430812 WINCH ASSY 561
FRT W/O FREE FALL
187 9999430813 WINCH ASSY 565
RR W/O FREE FALL
188 9999430843 DRUM, WINCH, FRT, RR 567
3RD / 22 / W/O FREE FALL
191 9999430874 MOTOR ASSY, HYD 569
FRT, RR, 3RD
192 9999431698 REDUCTION ASSY,WINCH 571
202 9999432820 SHEAVE ASSY, IDLER 575
ADDITION PARTS FOR THIRD
242 9999430815 WINCH INSTAL, 3RD 577
IX
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
243 9999430811 WINCH ASSY, 3RD 579
268 9999433654 WINCH ASSY, REEVING 581
269 9999427484 REEVING WINCH ASSY 583
CONTROLS, AIR/ELECTRICAL
4 9999431065 LOCK ASSY, DRUM BOOM HOIST 585
8 9999430840 CNTRLS, OPERATORS 587
FLOOR PLATE INSTAL
10 9999430968 LEVER ASSY, CNTRL 591
RH & LH STAND
9999430934 LOCK ASSY, SWING LH STAND 595
9999421467 GRIP ASSY 597
(BOOM)
11 9999436688 LEVER ASSY, CONTROL 601
RH & LH STAND
9999430934 LOCK ASSY, SWING LH STAND 605
12 9999434831 VALVE INSTAL 607
REMOTE CNTRL ELEC VALVE
16 9999430933 LOCK ASSY, SWING 609
17 9999430921 LOCK ASSY, LEVER 611
FRT, RR WINCH, PROPEL
21 9999430969 GRIP ASSY 613
FRT, RR WINCH LEVER W/ DRUM
TURN SENSOR
22 9999430963 SWITCH INSTAL 615
FRT, RR WINCH FREE FALL SELECTOR
W/ FREE FALL
23 9999434570 SWITCH INSTAL FRT, RR 617
WINCH FF SELECTOR
43 9999431000 PEDAL ASSY 621
FOOT ACCELERATOR RH / STD
44 9999431004 PEDAL ASSY 625
FOOT ACCELERATOR LH
45 9999431005 PEDAL ASSY 629
FOOT ACCELERATOR RH & LH
54 9999430999 PEDAL ASSY 635
FRT, RR BRAKE W/ FREE FALL
55 9999431003 PEDAL ASSY, BOOM HOIST LH 639
101 9999435545 ELEC ASSY, CAB 643
102 9999433122 ELEC ASSY, UPP 645
IN CAB / THIRD DRUM TURN SENSOR
X
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
103 9999434995 ELEC ASSY 647
FLOOR PLATE
104 9999433116 ELEC ASSY FLOOR HARNESS 649
105 9999430972 SWITCH INSTAL, LIMIT 651
FUNCTION LOCK LEVER
106 9999432809 RELAY BOX ASSY 653
107 9999430855 ELEC ASSY, ENGINE 655
108 9999430826 ELEC ASSY, UPP RH DECK 659
109 9999436673 ELEC ASSY, UPP 663
SWING FRAME
9999430973 SWITCH INSTAL, LIMIT 665
BOOM OVER HOIST PREVENTING
9999434079 JUNCTION BOX ASSY 667
110 9999433121 ELEC ASSY, UPP 669
THIRD DRUM TURN SENSOR INSTAL
111 9999434828 SWITCH INSTAL 673
UPPER IN CAB (RH & LH, RR)
112 9999434824 SWITCH INSTAL 677
DRUM TURN SENSOR (RR SIDE)
113 9999434559 ELEC ASSY, UPP 681
LH DECK
9999434565 RELAY BOX ASSY 685
LH DECK
9999434564 CNTRL BOX ASSY LH DECK 689
9999431796 SWITCH ASSY 691
114 9999433003 HARNESS KIT 693
115 9999430831 ELEC ASSY, UPP 695
CWT REMOVABLE
117 9999432825 BATTERY INSTAL 697
118 9999423800 BATTERY ASSY 699
(STD. 150AH)
119 9999430974 SENSOR INSTAL 701
CWT DETECTOR 3-CWT
121 9999434827 SWITCH INSTAL 703
FREE FALL SPEEDUP LH
122 9999430961 SWITCH INSTAL 705
PLATE LH SIDE W/O FREE FALL
124 9999433117 ELEC ASSY, LOW 707
XI
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
125 9999433118 ELEC ASSY, LOW 709
TRANSLIFTER
126 9999430975 SENSOR INSTAL 711
BODY ANGLE SENSOR LOWER BODY
127 9999432814 SWITCH BOX ASSY 713
REMOTE CNTRL TRANSLIFTER
REMOVABLE DEVICE
128 9999434826 SWITCH INSTAL 715
LH STAND
149 9999430957 SWITCH INSTAL 717
ENGINE KEY / MANITOWOC
156 9999430958 SWITCH INSTAL BYPASS 721
159 9999435017 MONITOR INSTAL 725
193 9999431063 LOCK ASSY, DRUM, WINCH 729
FRT, RR
231 9999435000 ELEC ASSY, BM 733
LOWER/OVER HOIST PREVENTING
232 9999430851 ELEC ASSY, BOOM 735
LOWER BOOM / HOOK, CLIP
233 9999430850 ELEC ASSY, BOOM 739
UPPER BOOM / OVER HOIST PREVENTING
234 9999430852 ELEC ASSY, BOOM 741
UPPER BOOM / HOOK, CLIP
235 9999432795 ELEC ASSY 743
FIXED JIB / OVER HOIST PREVENTING
236 9999430848 ELEC ASSY, JIB 745
CR. JIB / HOOK, CLIP
237 9999430829 ELEC ASSY, UPP 747
OVER HOIST PREVENTIVE DEVICE
238 9999429956 SWITCH ASSY LIMIT HOOK OVERHOIST 751
9999429957 SWITCH ASSY LIMIT 753
239 9999435557 SWITCH ASSY, LIMIT 755
FIXED JIB HOOK
9999429957 SWITCH ASSY LIMIT 757
241 9999435559 ALARM ASSY, LIMIT 759
9999430799 ALARM, OVER LOAD 761
244 9999431064 LOCK ASSY, DRUM, WINCH 3RD 765
247 9999434820 CNTRLS, OPERATORS 767
W/ DETENT, 3RD
XII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
248 9999433137 GRIP ASSY 769
THIRD DRUM LEVER TURN SENSOR
9999407221 GRIP ASSY 771
249 9999434819 CNTRLS, OPERATORS 775
W/ FREE FALL / THIRD
9999431001 PEDAL ASSY, BRAKE 3RD 779
250 9999430943 LOCK ASSY, DRUM 783
PLATE LH STAND / 3RD
251 9999430964 SWITCH INSTAL 785
3RD WINCH FREE FALL SELECTOR
252 9999434571 SWITCH INSTAL 787
3RD WINCH FF SELECTOR
253 9999433671 POTENTIOMETER 789
TRIMMER INSTAL / THIRD, TAGLINE
267 9999430980 POTENTIOMETER 791
TRIMMER INSTAL / 3RD
297 9999430839 CNTRLS, OPERATORS 793
FRT, RR PEDAL HOLE COVER
W/O FREE FALL
316 9999430992 RADIO INSTAL 795
HOLE COVER / STD
317 9999434257 RADIO INSTAL 797
EU, AUSTRALIA, ASIA
318 9999434575 CAMERA INSTAL 799
FRT, RR DRUM
9999433149 CAMERA 801
FRT, RR, BOOM HOIST DRUM
319 9999434573 CAMERA INSTAL 803
BM HOIST DRUM
9999433149 CAMERA 805
FRT, RR, BOOM HOIST DRUM
320 9999434574 CAMERA INSTAL RR 807
9999433148 CAMERA RR 809
321 9999435004 CNTRLLER INSTAL 811
CAMERA
322 9999434834 LIGHT INSTAL 813
FRT, RR DRUM
9999426449 LIGHT 815
323 9999434833 LIGHT INSTAL RR 819
XIII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
9999426449 LIGHT 821
325 9999434830 ALARM ASSY, BACK 823
326 9999430993 CALL ASSY, ONE-WAY 825
COVER / STD
327 9999430994 CALL ASSY, ONE-WAY 829
9999427359 AMPLIFIER 831
333 9999430900 CNTRLLER ASSY IT / STD 833
337 9999432816 ANEMOMETER 837
POWER PLANT
24 9999430821 ENGINE INSTAL 841
25 9999434249 ENGINE, HINO 849
26 9999434250 ENGINE, HINO 851
27 9999434080 DRIVE ASSY, PUMP 853
28 9999434566 DRIVE ASSY, PUMP 855
34 9999430944 POWER DIVIDER ASSY 859
35 9999436686 POWER DIVIDER ASSY 863
37 9999433132 POWER DIVIDER ASSY 867
ADD GEAR,HYD SOURCE OUTLET
39 9999434253 MUFFLER INSTAL 869
40 9999434252 MUFFLER 871
41 9999430854 RADIATOR INSTAL 875
42 9999431330 RADIATOR ASSY 879
48 9999434251 CLEANER INSTAL, AIR 883
49 9999430867 CLEANER, AIR 885
50 9999430891 TANK INSTAL, FUEL 887
51 9999430892 TANK ASSY, FUEL 889
52 9999430903 PUMP ASSY, FUEL 891
53 9999435003 FUEL LINES 895
9999431072 FILTER, FUEL 897
LOWERWORKS
123 9999434577 SLIP RING ASSY 899
SWIVEL JOINT
155 9999432823 RUBBER, CARBODY 901
168 9999430971 DRIVE ASSY, CRAWLER 903
9999431872 REDUCT ASSY, PROPEL 907
XIV
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
169 9999430562 TUMBLER 911
171 9999435560 IDLER ASSY, CRAWLER 913
172 9999430990 IDLER ADJUST ASSY 915
173 9999431017 ROLLER ASSY CRAWLER 917
9999429921 ROLLER ASSY 919
9999427314 UPPERROLLER ASSY 921
174 9999430856 RAIL ASSY, TRUCK 923
175 9999423696 SHOE ASSY(914mm) 925
178 9999430806 CYL ASSY 927
CRAWLER HORIZONTAL
179 9999435542 AXLE ASSY, CARBODY 931
180 9999430804 LINK ASSY 933
181 9999434557 LINK ASSY 937
182 9999430803 SHIM ASSY 939
189 9999434823 TRANSLIFTER ASSY 941
190 9999434558 PIN ASSY TRANSLIFTER 943
CRANE ATTACHMENTS
163 9999431014 WEIGHT ASSY, CARBODY 945
166 9999435019 GANTRY ASSY 947
9999431058 LUB LINES, GANTRY 949
9999435018 GANTRY ASSY, SUB 953
9999434086 SPREADER ASSY, LOW 955
194 9999434076 BOOM ASSY, LOW 957
9999423589 SWITCH ASSEMBLY – LIMIT 959
(BOOMSIDE)
9999423763 SPREADER GUIDE ASSY 961
9999434085 SPREADER ASSY, UPP 963
195 9999430825 BOOM ASSY, LOW 965
9999408197 ANGLE METER INSTAL 967
196 9999435544 BOOM ASSY, UPP 969
9999431015 SHEAVE ASSY, B.POINT 971
9999423744 SHEAVE ASSEMBLY – IDLER 973
9999401069 ROLLER ASSY, GUIDE 975
197 9999430845 BOOM ASSY, UPP 977
XV
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
198 9999423141 INSERT BOOM(10ft) 979
199 9999423142 INSERT BOOM(20ft) 981
200 9999407762 INSERT BOOM(40ft) 983
201 9999407763 INSERT BOOM(40ft WITH RUG) 985
203 9999432819 SHEAVE ASSY, AUX 987
204 9999408209 CABLE ROLLER ASSY 989
208 9999430869 JIB ASSY 991
9999408288 SHEAVE ASSY, J.POINT 993
9999408210 ROLLER ASSY, GUIDE 995
9999407855 STRUT ASSY, JIB 997
9999430060 SHEAVE ASSY, STRUT 999
209 9999430870 JIB ASSY 1001
210 9999407836 INSERTJIB 1003
(10ft)
211 9999401379 INSERTJIB 1005
(20ft)
212 9999425132 GUIDE ROLLER ASSY 1007
(FOR INSERT JIB)
213 9999400742 BOOMGUY CABLE 1009
(BASE)
214 9999430182 GUY CABLE ASSY 10FT INSERT 1011
9999408646 BOOMGUY CABLE 1013
(10ft)
215 9999430183 GUY CABLE 20FT INSERT 1015
9999408648 BOOMGUY CABLE 1017
(20ft)
216 9999432928 GUYCABLE 1019
40ft INSERT / 30×12.2m
9999408327 BOOMGUY CABLE 1021
(40ft)
217 9999432824 GUY CABLE ASSY 1023
FIXED JIB STD
9999408328 CABLE – JIB GUY 1025
9999404249 CABLE – JIB GUY 1027
(OFFSET ANGLE 30)
9999404256 CABLE – JIB GUY 1029
(JIB SIDE BASE)
XVI
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
218 9999408329 CABLE – JIB GUY 1031
(10ft INSERT BOOM)
219 9999430185 GUY CABLE ASSY 20FT INSERT JIB 1033
9999404251 CABLE – JIB GUY 1035
(20ft INSERT BOOM)
220 9999429417 WIRE ROPE ASSY MAIN 1037
9999401111 SOCKET ASSY 1039
221 9999429968 WIRE ROPE ASSY FRT 1041
9999401111 SOCKET ASSY 1043
222 9999429418 WIRE ROPE ASSY AUX 1045
9999401111 SOCKET ASSY 1047
223 9999429969 WIRE ROPE ASSY RR 1049
9999401111 SOCKET ASSY 1051
224 9999433681 WIRE ROPE ASSY 1053
BOOM HOIST 16x150m
225 9999431055 WIRE ROPE ASSY 1055
3RD / 22 x 145m
9999401111 SOCKET ASSY 1057
226 9999434579 HOOK, BALL 1059
EXCLUDING USA
227 90000631 HOOK BLOCK 1061
228 9999435020 HOOK BLOCK 32t 1063
EXCLUDING USA
229 9999429927 HOOK BLOCK 1067
55t/FOR MACHINE TO ASIA, AFRICA
230 9999428557 HOOK BLOCK 1069
(80t)
240 9999425601 SENSOR INSTAL 1071
265 9999400757 ROPE 1073
266 9999433547 GUIDE ASSY 1075
9999433548 SHEAVE ASSY TAGLINE 1077
270 9999429560 ROLLER ASSY, GUIDE 1079
9999426038 ROLLER ASSY 1081
9999429569 ROLLER ASSY 1083
9999426163 ROLLER ASSY 1085
(FOR UPP.BOOM /OPTION)
XVII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
273 9999434254 LABEL ASSY BODY 1089
274 9999432800 LABEL ASSY 1095
BODY W/ FREE FALL
275 9999435260 LABEL ASSY 1103
276 9999432808 LABEL ASSY BODY 80ust 1107
277 9999435300 LABEL ASSY, CWT 1109
278 9999432806 LABEL ASSY C/W 1111
279 9999432807 LABEL ASSY 1113
CARBODY WEIGHT
280 9999432801 LABEL ASSY THIRD 1115
IN CAB
281 9999432802 LABEL ASSY THIRD 1117
OUT CAB
282 9999432803 LABEL ASSY TAGLINE 1119
283 9999433028 LABEL ASSY 1121
REEVING WINCH
284 9999433660 LABEL ASSY 1123
BOOM BOTTOM PROTECTOR NOTICE
285 9999425391 LABEL ASSY 1125
286 9999432793 LABEL ASSY UPPER BOOM 1127
287 9999429925 LABEL ASSY 1129
FOR INDICATING MTG DIRECTION OF UPPER
BOOM ROPE SOCKET
288 9999430414 LABEL ASSY 1131
289 9999434078 LABEL ASSY FIXED JIB 1133
290 9999429945 LABEL ASSY 1135
FOR BOOM W/ TOP&BOTTOM SURFACE
291 9999432804 LABEL ASSY 1137
BOOM AND GUY LINE
292 9999432805 LABEL ASSY 1139
FIXED JIB & GUY LINE
311 9999430552 TOOL ASSY 1141
312 9999432794 TOOL ASSY 1143
KEY
313 9999433652 TOOL ASSY 1145
ENGINE FUEL PREFILTER WRENCH
314 9999427843 SPARE PARTS KIT 1147
315 9999427844 SPARE PARTS KIT 1149
XVIII
Manitowoc
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 12, 2016 Rev:
Model Number
8500-1_T3
Serial Number
8500-1
Item Part Description Page
328 9999430823 TRAVELING KIT 1151
LOWER GANTRY FIX / STD
329 9999433123 SLING ASSY 1153
C/W
332 9999436690 EXTINGUISHER INSTAL 1155
334 9999433135 STEP ASSY, LOWER BOOM 1157
335 9999433124 BOOM ASSY, UPP 1159
BOOM BOTTOM PROTECTOR
336 9999433126 BOOM ASSY, INSERT 1161
BOOM BOTTOM PROTECTOR
338 9999432815 ANEMOMETER 1163
UPPER BOOM ELEC LINES
340 A10617 HOOK BLOCK ASSEMBLY – 50 TON 1165
3 SHEAVE
(COMPLETE ASSEMBLY)
341 A10619 BALL ASSEMBLY – 12 TON OVERHAUL 1167
(COMPLETE ASSEMBLY)
342 A10621 BALL ASSEMBLY – 7 TON OVERHAUL 1169
(COMPLETE ASSEMBLY)
343 A10622 HOOK BLOCK ASSEMBLY – 75 TON 1171
4 SHEAVE
(COMPLETE ASSEMBLY)
344 A10632 HOOK BLOCK ASSEMBLY – 100 TON 1175
4 SHEAVE
(COMPLETE ASSEMBLY)
345 A10641 HOOK BLOCK ASSEMBLY – 60 TON 1179
4 SHEAVE
(COMPLETE ASSEMBLY)
346 A18115 BALL ASSEMBLY – 12 TON OVERHAUL 1183
(COMPLETE ASSEMBLY)
347 A18117 BALL ASSEMBLY – 15 TON OVERHAUL 1185
(COMPLETE ASSEMBLY)
348 81017807 HOOK BLOCK ASSEMBLY – 110 TON 1187
349 A12755 HOOK BLOCK ASSEMBLY – 40 TON 1191
350 A12756 HOOK BLOCK ASSEMBLY – 90 TON 1193
3 SHEAVE
(COMPLETE ASSEMBLY)
351 A13718 BLOCK 30T, 1″ ROPE 1197