Manitowoc Crane 999 Parts Manual 9991372 PDF

Manitowoc Crane 999 Parts Manual 9991372  – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (9991372) in PDF format is vital for maintenance. Detailed diagrams and genuine part information streamline efficient repairs and servicing for the Manitowoc Crane 999 model.

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Manitowoc Crane 999 Parts Manual 9991372  – PDF DOWNLOAD

Language : English
Pages :1115
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual 9991372  – PDF DOWNLOAD

0073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
1788551 HORN ASSY 77
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528H CAB OPERATORS W/CUMMINS ENGINE 83
1955482 CAB 87
810116150 SEAT 93
81016758 ENGINE THROTTLE CONTROL 95
3 80073538 STD CAB COMPONENTS INSTALL 97
195602F ELECTRICAL CONTROL WIRING 101
1957392 LEVEL 103
1960082 ALARM 105
5 0222055 STANDARD, TOOLS FOR MODEL 888 107
6 0222062 CORROSION PREVENTATIVE SPRAY, 109
9 1794749 COVERS FOR LEFT SIDE WINDOWS 111
15 1759161 DECAL, FOR BOOM DISASSEMBLY 113
49 810129711 NAMEPLATE & DECAL ASSY 115
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 119
1762861 PINPULLER ASSY, BOOM HINGE 121
3856070 CYLINDER 123
1952921 BOOM HOIST ASSEMBLY 127
1954151 SWING DRIVE ASSEMBLY 129
1955531 CAB REAR SUPPORT ASSEMBLY 131
1956141 RATCHET AND PAWL-FRONT DRUM 133
1957654 LEVER 135
1957664 PAWL W/289823 BUSHING 137
3855980 CYLINDER, HYDRAULIC 139
1956151 RATCHET AND PAWL-REAR DRUM 141
1955454 LEVER 143
1955474 PAWL 145
3855980 CYLINDER, HYDRAULIC 147
1956161 RATCHET AND PAWL-BOOM HOIST 149
1957674 LEVER 151
3855980 CYLINDER, HYDRAULIC 153
1957391 CAB MOUNTING ASSEMBLY 157
1962182 PLATFORM ASSY 159
810094013 ENCLOSURE 161
810144811 ENCLOSURE 163
810297251 ENGINE INSTALL QSL9 T4F 380HP 165
810297271 ENGINE INSTALLATION 169
81041227 CLUTCH RELEASE POWERED 12V 173
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 175
A097352 CLUTCH ASSY 177
810297341 AIR CLEANER INSTL 179
810297361 EXHAUST ASSY 183
810297371 COOLER ASSY 187
810156762 COOLER SUBASSY SHROUD 191
810217830 COOLER ASSY QSL9 T4F 195
810118760 MOTOR HYDR PISTON FIXED 197
90022127 MOTOR COMPONENTS 199
90022144 ROTARY GROUP 201
810297381 BATTERY ASSY CUMMINS QSL9 T4F 205
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 209
810219310 MANIFOLD ASSY 213
810297401 FUEL CIRCUIT 215
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 223
810329591 AIR COND & HEAT ASSY QSL9 T4F 227
A103211 TANK FUEL ASSY 231
A104282 TANK FUEL ASSY 165 GA 233
A104292 TANK FUEL ASSY 35 GAL 235
A105101 PLATFORM ASSY 237
80 1956881 COUNTERWEIGHT ASSEMBLY 241
81 1956884 COUNTERWEIGHTS 243
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 245
16 810193071 PIPING HYD ASSY. AUX DRUM 249
3754400 NIPPLE ASSEMBLY 253
Manitowoc Cranes
MACHINE COMPONENT INDEX
Item Part Description Page
3759419 NIPPLE ASSEMBLY 257
4272789 FILTER HEAD 259
19 1963816 WIRE ROPE 261
28 810140319 PIPING HYDR ASSY 263
30 1963815 LINKS AND SUPPORTS ON MAST 265
58 1961524 NON-FREEFALL FRONT/REAR 267
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 269
60 1956026 LESS FREEFALL DRUMS 273
71 1954598 OPERATING WIRE ROPE-LOAD LINE 275
72 1954599 OPERATING WIRE ROPE-WHIP LINE 277
1779691 LADDER 279
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 281
A155610 DRIVE PLANETARY 285
74 A188535 INSTALLATION–FRONT DRUM 289
75 A188532 DRUM SHAFT ASSY 291
A155610 DRIVE PLANETARY 295
76 A188536 INSTALLATION–REAR DRUM 299
CONTROLS, ELECTRICAL
6 810119721 ELECTRIC CAB ASSY 301
9 810119726 OPERATORS CAB JUNCTION BOX 303
11 810119729 ELECTRIC CAB ASSY 305
19 81011975Z CONSOLE CONTROL ASSY 309
1955251 RIGHT SIDE CONTROL CONSOLE 311
6726640 SWITCH 313
6726660 SWITCH 315
6726660 SWITCH 317
1955261 LEFT SIDE CONTROL CONSOLE 319
6727640 CONTROL HANDLE 321
6726680 SWITCH 323
6726690 SWITCH 325
6726690 SWITCH 327
810163431 CONSOLE CONTROL ASSY 329
23 810170468 CONSOLE FRONT ASSY 331
Item Part Description Page
24 810170469 CONSOLE FRONT ASSY 335
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 339
46 80085773 CONSOLE OVERHEAD ASSY, T4F 341
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 343
195602D ELECTRICAL CONTROL WIRING 345
1958745 GREASE PUMP 349
A121370 GREASE PUMP 351
1961523 HYD. PIPING, AUX DRUM PREP. 355
810093954 ELECTRIC POWER PLANT ASSY 357
810193061 PIPING HYD ASSY. HI PRESS. ACC 361
1958179 VALVE ASSEMBLY 365
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 367
7041130 VALVE, DOUBLE COUNTERBALANCE 369
810140062 PIPING HYDR ASSY 373
810140302 PIPING HYDR ASSY 375
810140311 PIPING HYD. ASSY ROTATING BED 379
810140317 PIPING HYDR ASSY 385
810140324 TANK HYDRAULIC ASSY T 387
1961521 HYDRAULIC PIPING 393
7041300 VALVE, LINE-MOUNTED SHUTTLE 397
195602K ELEC. CONTROL WIRING ASSEMBLY 399
1955533 ROOF BEAM FOR MODEL 999 401
7 0222066 200 HOUR SERVICE KIT, MODEL 9 403
90020923 SERVICE KIT, 500 HOUR QSL9 T4 405
32 810329592 AIR COND & HEAT ASSY STD OPT 409
2014080 AIR CONDITIONER KIT 411
A002570 HEATER & A/C UNIT 413
A002620 DUCT AIR 415
810167690 AIR COND & HEATER UNIT OUTSIDE 417
37 810093952 ELECTRIC POWER PLANT ASSY 419
46 900227305 KIT SERVICE, 1000 HR QSL9 T4- 421
90022730 999 SERVICE KIT 1000 HRS T4 423
56 80073636 STD CAB T4 COMPONENTS 425
810093955 ELECTRIC POWER PLANT ASSY 427
84029149 WIRING TROUGH ASSY T4F STD CAB 431
99 4956670 PULL KIT, 999 PUMP 433
810133221 DRIVE PUMP ASSY 435
5827270 PUMP HYD 437
5827600 PUMP HYD VARIABLE DISPLACEMENT 445
5827610 PUMP HYD VARIABLE DISPLACEMENT 449
5827620 PUMP HYD VARIABLE DISPLACEMENT 453
810133222 DRIVE PUMP ASSY, AUX HOI 457
5827380 PUMP HYD 459
A179060 DRIVE PUMP 463
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 467
A146369 JOINT ROTATING UNION 469
2 810058672 #40246 48-INCH CRAWLER TREADS 471
3 1953752 WITH CARBODY JACKING INSTALL 473
810017760 CYLINDER HYD 475
4 1953753 CROSS 477
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 481
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 483
810000090 MOTOR HYD 487
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 491
6253390 SHAFT DRIVE ASSEMBLY 495
A167430 GEARBOX 497
810073500 GEARBOX 499
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 503
8 1957531 HYDRAULIC PIPING, CRAWLER 507
1957549 VALVE ASSEMBLY FOR LO 509
8 810058674 CYLINDER AND HAND PUMP 511
3856530 JACK CYLINDER 513
A041430 PUMP 515
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 521
10 1957543 VALVE ASSEMBLY FOR LO 523
10 810058676 CRAWLER HANDLING CHAIN SLING 525
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 529
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 533
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 535
13 810337381 LUBE SYST 539
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 541
14 810337383 MOUNTING BRACKET FOR GREASING 543
16 810337385 GREASE PUMP, 999/15000 T4 547
A121370 GREASE PUMP 549
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 553
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 555
6462460 SOCKET/WEDGE, 1″ (26 MM) 557
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 559
3 81032571 #82 BOOM BUTT 561
1687792 BOOM INDICATOR ASSY 563
1954671 PHYSICAL BOOM STOPS 565
1955491 ESI, BOOM LIMIT 567
1956025 ESI ROTATING BED 569
1963831 WIRE ROPE GUIDE ASSEMBLY 573
1767129 SHEAVE CROSBY #801645 575
1963834 PLATFORM-HANDLING LINKS 579
1963981 #82 BOOM BUTT ASSEMBLY 581
O-569 #82 BOOM LACINGS SERVICE GROUP 585
A114641 PIPING HYDR ASSY 587
3759409 COUPLER ASSEMBLY 591
3759419 NIPPLE ASSEMBLY 593
3754400 NIPPLE ASSEMBLY 595
7041570 VALVE, SEQUENCE/FLOW CONTROL 597
810172122 CAT WALK 599
1794911 AUX DRUM 601
Item Part Description Page
179491A DRUM ASSEMBLY-AUXILIA 605
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 609
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 611
2721410 BRAKE ASSY. 613
810000080 MOTOR 617
3852250 CYLINDER, HYDRAULIC 623
1794912 DRUM ASSEMBLY-AUXILIA 625
1794913 DRUM ASSEMBLY-AUXILIA 627
1794914 DRUM ASSEMBLY-AUXILIA 629
1796471 HYD VALVE INSTALL 631
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 633
7041480 VALVE MANIFOLD ASSEMBLY 635
1959461 BOOM BUTT SUPPORT ASSEMBLY 637
1959462 PINS 639
1779691 LADDER 641
6 80073319 BOOM BUTT SUPPORT INSTAL 643
1959461 BOOM BUTT SUPPORT ASSEMBLY 645
1959462 PINS 647
12 81032573 #82 40FT BOOM TOP 649
1770421 LOWER BOOM POINT F/#22 EL BOOM 651
1771234 LINK W/290039 BUSHING 653
1712501 SHEAVE ASSY 655
1770422 SPACERS WITH-2-SHEAVES BM PT 657
1770423 FOR-7-SHEAVE BOOM POINT 659
1712501 SHEAVE ASSY 661
1770425 FOR-8-SHEAVE BOOM POINT 663
1712501 SHEAVE ASSY 665
1771919 WIRE ROPE GUIDE ASSY 667
1776121 UPPER, PORTION-UPPER 669
1776123 CLAMPS, LUFFING JIB 671
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 673
1796734 ROLLER W/2-162801 BUS 675
1955492 FOR #82-#22L 677
Item Part Description Page
1955494 FOR #82-#22L HEAVY LIFT OR 679
1955498 FOR #82-#22L WITH SECOND 681
1956271 LOAD SENSOR INSTRUMENTED 683
1956281 LOAD SENSOR INSTRUMENTED 685
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 687
1957489 SWITCH ASSEMBLY BLOCK 689
1770784 LEVER 691
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 693
1957499 SWITCH ASSEMBLY BLOCK 695
1770804 LEVER 697
1959661 LOAD SENSOR INSTRUMENTED 699
1964852 AUTOMATIC JIB STOP SWITCHES, 701
810088299 SIGN BOOM 703
A010243 TOP 40 FT ASSEMBLY 705
1770421 LOWER BOOM POINT F/#22 EL BOOM 707
1771234 LINK W/290039 BUSHING 709
1712501 SHEAVE ASSY 711
810168982 PLATFORM CATWALK ASSY 713
A010251 TOP 40 FT, #82 BOOM 715
810168982 PLATFORM CATWALK ASSY 717
13 80073789 BASIC JIB PENDANTS 719
1770622 BASIC 721
1793321 JIB STOP ASSY, #134 723
1793701 GUIDE WIRE ROPE 725
1793323 PINS 727
1793701 GUIDE WIRE ROPE 729
1793891 GUIDE WIRE ROPE 731
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 733
810169001 PLATFORM CATWALK ASSY 735
A010181 INSERT 10 FT ASSEMBLY 737
A010198 INSERT 10 FT 741
O-569 #82 BOOM LACINGS SERVICE GROUP 745
A010198 INSERT 10 FT 751
O-569 #82 BOOM LACINGS SERVICE GROUP 755
33 81032598 INSERT 10FT ASSEMBLY #82 BOOM 757
810169001 PLATFORM CATWALK ASSY 759
A010181 INSERT 10 FT ASSEMBLY 761
A010198 INSERT 10 FT 765
O-569 #82 BOOM LACINGS SERVICE GROUP 769
810169001 PLATFORM CATWALK ASSY 771
A010198 INSERT 10 FT 775
O-569 #82 BOOM LACINGS SERVICE GROUP 779
35 81032600 20FT #82 BOOM INSERT 781
1954551 20FT #82 BOOM INSERT, 785
O-569 #82 BOOM LACINGS SERVICE GROUP 789
1954633 STRAPS 791
810169012 PLATFORM CATWALK ASSY 793
810169012 PLATFORM CATWALK ASSY 795
37 81032601 40FT #82 BOOM INSERT 797
1954561 40FT #82 BOOM INSERT, 801
O-569 #82 BOOM LACINGS SERVICE GROUP 805
1954643 STRAPS 807
810169021 PLATFORM CATWALK ASSY 809
810169021 PLATFORM CATWALK ASSY 811
38 81032601 40FT #82 BOOM INSERT 813
1954561 40FT #82 BOOM INSERT, 817
O-569 #82 BOOM LACINGS SERVICE GROUP 821
1954643 STRAPS 823
810169021 PLATFORM CATWALK ASSY 825
810169021 PLATFORM CATWALK ASSY 827
39 81032601 40FT #82 BOOM INSERT 829
1954561 40FT #82 BOOM INSERT, 833
O-569 #82 BOOM LACINGS SERVICE GROUP 837
1954643 STRAPS 839
810169021 PLATFORM CATWALK ASSY 841
Item Part Description Page
810169021 PLATFORM CATWALK ASSY 843
41 81032602 40FT #82 BOOM INSERT 845
1954571 40FT #82 BOOM INSERT 849
O-569 #82 BOOM LACINGS SERVICE GROUP 853
1954653 STRAPS 855
810169022 PLATFORM CATWALK ASSY 857
44 81032605 UPPER BOOM POINT ASSEMBLY 859
1704191 UPPER BOOM POINT ASSEMBLY 861
1704193 SHEAVE FOR 1″ WIRE ROPE 863
1712501 SHEAVE ASSY 865
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 867
1770804 LEVER 869
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 871
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 873
51 81032607 #134 FIXED JIB ASSEMBLY 875
0903171 UNIVERSAL 877
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 879
6462460 SOCKET/WEDGE, 1″ (26 MM) 881
6462470 SOCKET/WEDGE, 1-1/8″ (29 MM) 883
0903172 UNIV W, ROPE ANCHOR 885
6462460 SOCKET/WEDGE, 1″ (26 MM) 887
6462460 SOCKET/WEDGE, 1″ (26 MM) 889
6462470 SOCKET/WEDGE, 1-1/8″ (29 MM) 891
0903182 #123 JIB PT ASSY 893
1770624 #32948-3 895
1770629 #134 JIB 899
1793531 LOAD SENSOR SHEAVE-FIXED JIB 903
1957499 SWITCH ASSEMBLY BLOCK 905
1770804 LEVER 907
51 2365030 BLOCK, HOOK 909
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 911
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 915
65 1954591 BOOM RIGGING 917
67 1958911 WIND SPEED INDICATOR ASSEMBLY 921
69 1958915 BRACKET FOR WIND SPEED IND 923
71 1958917 BRACKET FOR WIND SPEED IND 925
74 1958913 ENGLISH WIND SPEED INDICATOR 929
4894170 INDICATOR INCLUDES 60 FT CABLE 931
A044140 SENSOR, WIND SPEED