Manitowoc Crane 999 Parts Manual 9991373 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual 9991373 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (9991373) in PDF format is crucial for maintenance. Download for precise insights into genuine replacement parts, ensuring effective repairs and sustaining optimal performance. Vital guidance for comprehensive crane servicing.

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Manitowoc Crane 999 Parts Manual 9991373 – PDF DOWNLOAD

Language : English
Pages :1081
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual 9991373 – PDF DOWNLOAD

80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
Item Part Description Page
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528H CAB OPERATORS W/CUMMINS ENGINE 83
1955482 CAB 87
810116150 SEAT 93
81016758 ENGINE THROTTLE CONTROL 95
3 80073538 STD CAB COMPONENTS INSTALL 97
195602F ELECTRICAL CONTROL WIRING 101
1957392 LEVEL 103
1960082 ALARM 105
5 0222055 STANDARD, TOOLS FOR MODEL 888 107
6 0222062 CORROSION PREVENTATIVE SPRAY, 109
9 1794749 COVERS FOR LEFT SIDE WINDOWS 111
15 1759161 DECAL, FOR BOOM DISASSEMBLY 113
49 810129711 NAMEPLATE & DECAL ASSY 115
53 1963256 DANGER DECAL FOR REAR DRUM, W 117
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 121
1762861 PINPULLER ASSY, BOOM HINGE 123
3856070 CYLINDER 125
1952921 BOOM HOIST ASSEMBLY 129
1954151 SWING DRIVE ASSEMBLY 131
1955531 CAB REAR SUPPORT ASSEMBLY 133
1956141 RATCHET AND PAWL-FRONT DRUM 135
1957654 LEVER 137
1957664 PAWL W/289823 BUSHING 139
3855980 CYLINDER, HYDRAULIC 141
1956151 RATCHET AND PAWL-REAR DRUM 143
1955454 LEVER 145
1955474 PAWL 147
3855980 CYLINDER, HYDRAULIC 149
1956161 RATCHET AND PAWL-BOOM HOIST 151
1957674 LEVER 153
3855980 CYLINDER, HYDRAULIC 155
Item Part Description Page
1957391 CAB MOUNTING ASSEMBLY 159
1962182 PLATFORM ASSY 161
810094013 ENCLOSURE 163
810144811 ENCLOSURE 165
810297251 ENGINE INSTALL QSL9 T4F 380HP 167
810297271 ENGINE INSTALLATION 171
81041227 CLUTCH RELEASE POWERED 12V 175
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 177
A097352 CLUTCH ASSY 179
810297341 AIR CLEANER INSTL 181
810297361 EXHAUST ASSY 185
810297371 COOLER ASSY 189
810156762 COOLER SUBASSY SHROUD 193
810217830 COOLER ASSY QSL9 T4F 197
810118760 MOTOR HYDR PISTON FIXED 199
90022127 MOTOR COMPONENTS 201
90022144 ROTARY GROUP 203
810297381 BATTERY ASSY CUMMINS QSL9 T4F 207
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 211
80020323 MODULE DOSER-SUPPLY 12V 215
810219310 MANIFOLD ASSY 217
810297401 FUEL CIRCUIT 219
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 227
810329591 AIR COND & HEAT ASSY QSL9 T4F 231
A103211 TANK FUEL ASSY 235
A104282 TANK FUEL ASSY 165 GA 237
A104292 TANK FUEL ASSY 35 GAL 239
A105101 PLATFORM ASSY 241
64 810144324 FREE FALL VALVE INSTALL 243
80 1956881 COUNTERWEIGHT ASSEMBLY 247
81 1956884 COUNTERWEIGHTS 249
UPPERWORKS MACHINERY
6 81014031R PIPING HYDR ASSY 251
Item Part Description Page
7 81014031P PIPING HYDR ASSY 253
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 255
16 810193071 PIPING HYD ASSY. AUX DRUM 259
3754400 NIPPLE ASSEMBLY 263
3759409 COUPLER ASSEMBLY 265
3759419 NIPPLE ASSEMBLY 267
4272789 FILTER HEAD 269
19 1963816 WIRE ROPE 271
25 81014031C PIPING HYDR ASSY 273
26 81014031E PIPING HYDR ASSY 275
27 810144321 VALVE ASSY 277
30 1963815 LINKS AND SUPPORTS ON MAST 279
66 1965651 FILTER ASSY FREEFALL 281
68 1956028 ELECTRICAL CONTROL FOR 285
69 1965653 FILTER ASSY FREEFALL 287
71 1954598 OPERATING WIRE ROPE-LOAD LINE 289
72 1954599 OPERATING WIRE ROPE-WHIP LINE 291
1779691 LADDER 293
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 295
A155610 DRIVE PLANETARY 299
74 A188535 INSTALLATION–FRONT DRUM 303
CONTROLS, ELECTRICAL
6 810119721 ELECTRIC CAB ASSY 305
8 810329113 ESI OPT 3 W/REAR DRUM FF 307
9 810119726 OPERATORS CAB JUNCTION BOX 309
11 810119729 ELECTRIC CAB ASSY 311
17 810329126 CONSOLE CNTL ASSY OPT 6 313
1965301 REAR DRUM BRAKE PEDAL 315
1965309 PEDAL REAR DRUM BRAKE 317
19 81011975Z CONSOLE CONTROL ASSY 321
1955251 RIGHT SIDE CONTROL CONSOLE 323
6726640 SWITCH 325
6726660 SWITCH 327
Item Part Description Page
6726660 SWITCH 329
1955261 LEFT SIDE CONTROL CONSOLE 331
6727640 CONTROL HANDLE 333
6726680 SWITCH 335
6726690 SWITCH 337
6726690 SWITCH 339
810163431 CONSOLE CONTROL ASSY 341
22 810170464 CONSOLE FRONT ASSY 343
23 810170468 CONSOLE FRONT ASSY 345
24 810170469 CONSOLE FRONT ASSY 349
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 353
46 80085773 CONSOLE OVERHEAD ASSY, T4F 355
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 357
195602D ELECTRICAL CONTROL WIRING 359
1958745 GREASE PUMP 363
A121370 GREASE PUMP 365
1961523 HYD. PIPING, AUX DRUM PREP. 369
810093954 ELECTRIC POWER PLANT ASSY 371
810193061 PIPING HYD ASSY. HI PRESS. ACC 375
1958179 VALVE ASSEMBLY 379
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 381
7041130 VALVE, DOUBLE COUNTERBALANCE 383
810140062 PIPING HYDR ASSY 387
810140302 PIPING HYDR ASSY 389
810140311 PIPING HYD. ASSY ROTATING BED 393
810140317 PIPING HYDR ASSY 399
810140324 TANK HYDRAULIC ASSY T 401
1961521 HYDRAULIC PIPING 407
7041300 VALVE, LINE-MOUNTED SHUTTLE 411
195602K ELEC. CONTROL WIRING ASSEMBLY 413
1955533 ROOF BEAM FOR MODEL 999 415
Item Part Description Page
90020923 SERVICE KIT, 500 HOUR QSL9 T4 419
23 810133224 DRIVE PUMP ASSY 421
810136130 PUMP HYDR GEAR 423
24 810140041 PIPING HYDR ASSY 425
32 810329592 AIR COND & HEAT ASSY STD OPT 429
2014080 AIR CONDITIONER KIT 431
A002570 HEATER & A/C UNIT 433
A002620 DUCT AIR 435
810167690 AIR COND & HEATER UNIT OUTSIDE 437
37 810093952 ELECTRIC POWER PLANT ASSY 439
46 900227305 KIT SERVICE, 1000 HR QSL9 T4- 441
90022730 999 SERVICE KIT 1000 HRS T4 443
56 80073636 STD CAB T4 COMPONENTS 445
810093955 ELECTRIC POWER PLANT ASSY 447
84029149 WIRING TROUGH ASSY T4F STD CAB 451
67 4953645 HYDRAULIC MOTOR KIT WITH, (1) 453
77 1961527 DRUM, FREEFALL REAR 455
130 4956670 PULL KIT, 999 PUMP 457
810133221 DRIVE PUMP ASSY 459
5827270 PUMP HYD 461
5827600 PUMP HYD VARIABLE DISPLACEMENT 469
5827610 PUMP HYD VARIABLE DISPLACEMENT 473
5827620 PUMP HYD VARIABLE DISPLACEMENT 477
810133222 DRIVE PUMP ASSY, AUX HOI 481
5827380 PUMP HYD 483
A179060 DRIVE PUMP 487
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 491
A146369 JOINT ROTATING UNION 493
2 810058672 #40246 48-INCH CRAWLER TREADS 495
3 1953752 WITH CARBODY JACKING INSTALL 497
810017760 CYLINDER HYD 499
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Item Part Description Page
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 505
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 507
810000090 MOTOR HYD 511
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 515
6253390 SHAFT DRIVE ASSEMBLY 519
A167430 GEARBOX 521
810073500 GEARBOX 523
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 527
8 1957531 HYDRAULIC PIPING, CRAWLER 531
1957549 VALVE ASSEMBLY FOR LO 533
8 810058674 CYLINDER AND HAND PUMP 535
3856530 JACK CYLINDER 537
A041430 PUMP 539
9 1957532 HYDRAULIC PIPING, CARBODY 543
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 545
10 1957543 VALVE ASSEMBLY FOR LO 547
10 810058676 CRAWLER HANDLING CHAIN SLING 549
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 553
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 557
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 559
13 810337381 LUBE SYST 563
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 565
14 810337383 MOUNTING BRACKET FOR GREASING 567
16 810337385 GREASE PUMP, 999/15000 T4 571
A121370 GREASE PUMP 573
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 577
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 579
6462460 SOCKET/WEDGE, 1″ (26 MM) 581
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 583
3 81032571 #82 BOOM BUTT 585
1687792 BOOM INDICATOR ASSY 587
1954671 PHYSICAL BOOM STOPS 589
Item Part Description Page
1955491 ESI, BOOM LIMIT 591
1956025 ESI ROTATING BED 593
1963831 WIRE ROPE GUIDE ASSEMBLY 597
1767129 SHEAVE CROSBY #801645 599
1963834 PLATFORM-HANDLING LINKS 603
1963981 #82 BOOM BUTT ASSEMBLY 605
O-569 #82 BOOM LACINGS SERVICE GROUP 609
A114641 PIPING HYDR ASSY 611
3759409 COUPLER ASSEMBLY 615
3759419 NIPPLE ASSEMBLY 617
3754400 NIPPLE ASSEMBLY 619
7041570 VALVE, SEQUENCE/FLOW CONTROL 621
810172122 CAT WALK 623
1794911 AUX DRUM 625
179491A DRUM ASSEMBLY-AUXILIA 629
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 633
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 635
2721410 BRAKE ASSY. 637
810000080 MOTOR 641
3852250 CYLINDER, HYDRAULIC 647
1794912 DRUM ASSEMBLY-AUXILIA 649
1794913 DRUM ASSEMBLY-AUXILIA 651
1794914 DRUM ASSEMBLY-AUXILIA 653
1796471 HYD VALVE INSTALL 655
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 657
7041480 VALVE MANIFOLD ASSEMBLY 659
1959461 BOOM BUTT SUPPORT ASSEMBLY 661
1959462 PINS 663
1779691 LADDER 665
6 80073319 BOOM BUTT SUPPORT INSTAL 667
1959461 BOOM BUTT SUPPORT ASSEMBLY 669
1959462 PINS 671
12 81032573 #82 40FT BOOM TOP 673
Item Part Description Page
1770421 LOWER BOOM POINT F/#22 EL BOOM 675
1771234 LINK W/290039 BUSHING 677
1712501 SHEAVE ASSY 679
1770422 SPACERS WITH-2-SHEAVES BM PT 681
1770423 FOR-7-SHEAVE BOOM POINT 683
1712501 SHEAVE ASSY 685
1770425 FOR-8-SHEAVE BOOM POINT 687
1712501 SHEAVE ASSY 689
1771919 WIRE ROPE GUIDE ASSY 691
1776121 UPPER, PORTION-UPPER 693
1776123 CLAMPS, LUFFING JIB 695
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 697
1796734 ROLLER W/2-162801 BUS 699
1955492 FOR #82-#22L 701
1955494 FOR #82-#22L HEAVY LIFT OR 703
1955498 FOR #82-#22L WITH SECOND 705
1956271 LOAD SENSOR INSTRUMENTED 707
1956281 LOAD SENSOR INSTRUMENTED 709
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 711
1957489 SWITCH ASSEMBLY BLOCK 713
1770784 LEVER 715
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 717
1957499 SWITCH ASSEMBLY BLOCK 719
1770804 LEVER 721
1959661 LOAD SENSOR INSTRUMENTED 723
1964852 AUTOMATIC JIB STOP SWITCHES, 725
810088299 SIGN BOOM 727
A010243 TOP 40 FT ASSEMBLY 729
1770421 LOWER BOOM POINT F/#22 EL BOOM 731
1771234 LINK W/290039 BUSHING 733
1712501 SHEAVE ASSY 735
810168982 PLATFORM CATWALK ASSY 737mber
9991373
Item Part Description Page
810168982 PLATFORM CATWALK ASSY 741
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 743
810169001 PLATFORM CATWALK ASSY 745
A010181 INSERT 10 FT ASSEMBLY 747
A010198 INSERT 10 FT 751
O-569 #82 BOOM LACINGS SERVICE GROUP 755
810169001 PLATFORM CATWALK ASSY 757
A010198 INSERT 10 FT 761
O-569 #82 BOOM LACINGS SERVICE GROUP 765
35 81032600 20FT #82 BOOM INSERT 767
1954551 20FT #82 BOOM INSERT, 771
O-569 #82 BOOM LACINGS SERVICE GROUP 775
1954633 STRAPS 777
810169012 PLATFORM CATWALK ASSY 779
810169012 PLATFORM CATWALK ASSY 781
37 81032601 40FT #82 BOOM INSERT 783
1954561 40FT #82 BOOM INSERT, 787
O-569 #82 BOOM LACINGS SERVICE GROUP 791
1954643 STRAPS 793
810169021 PLATFORM CATWALK ASSY 795
810169021 PLATFORM CATWALK ASSY 797
38 81032601 40FT #82 BOOM INSERT 799
1954561 40FT #82 BOOM INSERT, 803
O-569 #82 BOOM LACINGS SERVICE GROUP 807
1954643 STRAPS 809
810169021 PLATFORM CATWALK ASSY 811
810169021 PLATFORM CATWALK ASSY 813
39 81032601 40FT #82 BOOM INSERT 815
1954561 40FT #82 BOOM INSERT, 819
O-569 #82 BOOM LACINGS SERVICE GROUP 823
1954643 STRAPS 825
810169021 PLATFORM CATWALK ASSY 827
810169021 PLATFORM CATWALK ASSY 829
Item Part Description Page
40 81032601 40FT #82 BOOM INSERT 831
1954561 40FT #82 BOOM INSERT, 835
O-569 #82 BOOM LACINGS SERVICE GROUP 839
1954643 STRAPS 841
810169021 PLATFORM CATWALK ASSY 843
810169021 PLATFORM CATWALK ASSY 845
41 81032602 40FT #82 BOOM INSERT 847
1954571 40FT #82 BOOM INSERT 851
O-569 #82 BOOM LACINGS SERVICE GROUP 855
1954653 STRAPS 857
810169022 PLATFORM CATWALK ASSY 859
44 81032605 UPPER BOOM POINT ASSEMBLY 861
1704191 UPPER BOOM POINT ASSEMBLY 863
1704193 SHEAVE FOR 1″ WIRE ROPE 865
1712501 SHEAVE ASSY 867
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 869
1770804 LEVER 871
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 873
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 875
51 2365030 BLOCK, HOOK 877
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 879
6462460 SOCKET/WEDGE, 1″ (26 MM) 881
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 883
65 1954591 BOOM RIGGING 885
67 1958911 WIND SPEED INDICATOR ASSEMBLY 889
69 1958915 BRACKET FOR WIND SPEED IND 891
74 1958913 ENGLISH WIND SPEED INDICATOR 895
4894170 INDICATOR INCLUDES 60 FT CABLE 897
A044140 SENSOR, WIND SPEED 899
Item FN Part Qty Description
3 + 1772721 1 DRUM MIRROR
8 + 1954152 1 GEARBOX LESS WEATHERVANE
9 + 1954371 1 PIN PULLER ASSY, CWT
13 + 195602G 1 ELECTRICAL CONTROL WIRING
16 + 1958741 1 TURNTABLE GREASING ASSEMBLY
17 + 1960081 1 ALARM
18 81039109 1 PLATE CRANE ID – SG
19 + 1963811 1 MAST ASSEMBLY–MODEL 999
20 + 1963812 1 MAST PARTS ASSEMBLED
22 + 810081451 1 BOOM STOP ASSY
23 + 810126341 1 GANTRY ASSY
24 + 810126342 1 GANTRY ASSY
28 A114291 1 VALVE ASSY, D05 3BNK W/TUBES
INCLUDES THE FOLLOWING PARTS
A114299 1 VALVE ASSY D05 3BNK W
29 + 1954231 1 MANIFOLD ASSEMBLY