Manitowoc Crane 999 Parts Manual 9991374 PDF

Manitowoc Crane 999 Parts Manual 9991374  – PDF DOWNLOAD

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Manitowoc Crane 999 Parts Manual 9991374  – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (9991374) in PDF format is essential for maintenance. Detailed diagrams and genuine part information streamline efficient repairs and servicing for the Manitowoc Crane 999 model.

Language : English
Pages :1021
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual 9991374  – PDF DOWNLOAD

80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
Serial Number
Item Part Description Page
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528H CAB OPERATORS W/CUMMINS ENGINE 83
1955482 CAB 87
810116150 SEAT 93
81016758 ENGINE THROTTLE CONTROL 95
3 80073538 STD CAB COMPONENTS INSTALL 97
195602F ELECTRICAL CONTROL WIRING 101
1957392 LEVEL 103
1960082 ALARM 105
5 0222055 STANDARD, TOOLS FOR MODEL 888 107
6 0222062 CORROSION PREVENTATIVE SPRAY, 109
9 1794749 COVERS FOR LEFT SIDE WINDOWS 111
15 1759161 DECAL, FOR BOOM DISASSEMBLY 113
49 810129711 NAMEPLATE & DECAL ASSY 115
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 119
1762861 PINPULLER ASSY, BOOM HINGE 121
3856070 CYLINDER 123
1952921 BOOM HOIST ASSEMBLY 127
1954151 SWING DRIVE ASSEMBLY 129
1955531 CAB REAR SUPPORT ASSEMBLY 131
1956141 RATCHET AND PAWL-FRONT DRUM 133
1957654 LEVER 135
1957664 PAWL W/289823 BUSHING 137
3855980 CYLINDER, HYDRAULIC 139
1956151 RATCHET AND PAWL-REAR DRUM 141
1955454 LEVER 143
1955474 PAWL 145
3855980 CYLINDER, HYDRAULIC 147
1956161 RATCHET AND PAWL-BOOM HOIST 149
1957674 LEVER 151
3855980 CYLINDER, HYDRAULIC 153
1957391 CAB MOUNTING ASSEMBLY 157
Item Part Description Page
1962182 PLATFORM ASSY 159
810094013 ENCLOSURE 161
810144811 ENCLOSURE 163
810297251 ENGINE INSTALL QSL9 T4F 380HP 165
810297271 ENGINE INSTALLATION 169
81041227 CLUTCH RELEASE POWERED 12V 173
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 175
A097352 CLUTCH ASSY 177
810297341 AIR CLEANER INSTL 179
810297361 EXHAUST ASSY 183
810297371 COOLER ASSY 187
810156762 COOLER SUBASSY SHROUD 191
810217830 COOLER ASSY QSL9 T4F 195
810118760 MOTOR HYDR PISTON FIXED 197
90022127 MOTOR COMPONENTS 199
90022144 ROTARY GROUP 201
810297381 BATTERY ASSY CUMMINS QSL9 T4F 205
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 209
80086497 PUMP. DEF SUPPLY MODULE 12V 213
810219310 MANIFOLD ASSY 215
810297401 FUEL CIRCUIT 217
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 225
810329591 AIR COND & HEAT ASSY QSL9 T4F 229
A103211 TANK FUEL ASSY 233
A104282 TANK FUEL ASSY 165 GA 235
A104292 TANK FUEL ASSY 35 GAL 237
A105101 PLATFORM ASSY 239
80 1956881 COUNTERWEIGHT ASSEMBLY 243
81 1956884 COUNTERWEIGHTS 245
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 247
16 810193071 PIPING HYD ASSY. AUX DRUM 251
3754400 NIPPLE ASSEMBLY 255
Item Part Description Page
3759409 COUPLER ASSEMBLY 257
3759419 NIPPLE ASSEMBLY 259
4272789 FILTER HEAD 261
19 1963816 WIRE ROPE 263
28 810140319 PIPING HYDR ASSY 265
30 1963815 LINKS AND SUPPORTS ON MAST 267
58 1961524 NON-FREEFALL FRONT/REAR 269
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 271
60 1956026 LESS FREEFALL DRUMS 275
71 1954598 OPERATING WIRE ROPE-LOAD LINE 277
72 1954599 OPERATING WIRE ROPE-WHIP LINE 279
1779691 LADDER 281
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 283
A155610 DRIVE PLANETARY 287
74 A188535 INSTALLATION–FRONT DRUM 291
75 A188532 DRUM SHAFT ASSY 293
A155610 DRIVE PLANETARY 297
76 A188536 INSTALLATION–REAR DRUM 301
CONTROLS, ELECTRICAL
6 810119721 ELECTRIC CAB ASSY 303
9 810119726 OPERATORS CAB JUNCTION BOX 305
11 810329115 ESI OPT 5 ADD W/TIER 4 307
19 81011975Z CONSOLE CONTROL ASSY 311
1955251 RIGHT SIDE CONTROL CONSOLE 313
6726640 SWITCH 315
6726660 SWITCH 317
6726660 SWITCH 319
1955261 LEFT SIDE CONTROL CONSOLE 321
6727640 CONTROL HANDLE 323
6726680 SWITCH 325
6726690 SWITCH 327
6726690 SWITCH 329
810163431 CONSOLE CONTROL ASSY 331
Item Part Description Page
23 810170468 CONSOLE FRONT ASSY 333
24 810170469 CONSOLE FRONT ASSY 337
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 341
46 80085773 CONSOLE OVERHEAD ASSY, T4F 343
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 345
195602D ELECTRICAL CONTROL WIRING 347
1958745 GREASE PUMP 351
A121370 GREASE PUMP 353
1961523 HYD. PIPING, AUX DRUM PREP. 357
810093954 ELECTRIC POWER PLANT ASSY 359
810193061 PIPING HYD ASSY. HI PRESS. ACC 363
1958179 VALVE ASSEMBLY 367
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 369
7041130 VALVE, DOUBLE COUNTERBALANCE 371
810140062 PIPING HYDR ASSY 375
810140302 PIPING HYDR ASSY 377
810140311 PIPING HYD. ASSY ROTATING BED 381
810140317 PIPING HYDR ASSY 387
810140324 TANK HYDRAULIC ASSY T 389
1961521 HYDRAULIC PIPING 395
7041300 VALVE, LINE-MOUNTED SHUTTLE 399
195602K ELEC. CONTROL WIRING ASSEMBLY 401
1955533 ROOF BEAM FOR MODEL 999 403
7 0222066 200 HOUR SERVICE KIT, MODEL 9 405
90020923 SERVICE KIT, 500 HOUR QSL9 T4 407
32 810329592 AIR COND & HEAT ASSY STD OPT 411
2014080 AIR CONDITIONER KIT 413
A002570 HEATER & A/C UNIT 415
A002620 DUCT AIR 417
810167690 AIR COND & HEATER UNIT OUTSIDE 419
37 810093952 ELECTRIC POWER PLANT ASSY 421
46 900227305 KIT SERVICE, 1000 HR QSL9 T4- 423
Item Part Description Page
90022730 999 SERVICE KIT 1000 HRS T4 425
56 80073636 STD CAB T4 COMPONENTS 427
810093955 ELECTRIC POWER PLANT ASSY 429
84029149 WIRING TROUGH ASSY T4F STD CAB 433
130 4956670 PULL KIT, 999 PUMP 435
810133221 DRIVE PUMP ASSY 437
5827270 PUMP HYD 439
5827600 PUMP HYD VARIABLE DISPLACEMENT 447
5827610 PUMP HYD VARIABLE DISPLACEMENT 451
5827620 PUMP HYD VARIABLE DISPLACEMENT 455
810133222 DRIVE PUMP ASSY, AUX HOI 459
5827380 PUMP HYD 461
A179060 DRIVE PUMP 465
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 469
A146369 JOINT ROTATING UNION 471
2 810058672 #40246 48-INCH CRAWLER TREADS 473
3 1953752 WITH CARBODY JACKING INSTALL 475
810017760 CYLINDER HYD 477
4 1953753 CROSS 479
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 483
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 485
810000090 MOTOR HYD 489
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 493
6253390 SHAFT DRIVE ASSEMBLY 497
A167430 GEARBOX 499
810073500 GEARBOX 501
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 505
8 1957531 HYDRAULIC PIPING, CRAWLER 509
1957549 VALVE ASSEMBLY FOR LO 511
8 810058674 CYLINDER AND HAND PUMP 513
3856530 JACK CYLINDER 515
Item Part Description Page
9 1957532 HYDRAULIC PIPING, CARBODY 521
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 523
10 1957543 VALVE ASSEMBLY FOR LO 525
10 810058676 CRAWLER HANDLING CHAIN SLING 527
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 531
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 535
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 537
13 810337381 LUBE SYST 541
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 543
14 810337383 MOUNTING BRACKET FOR GREASING 545
16 810337385 GREASE PUMP, 999/15000 T4 549
A121370 GREASE PUMP 551
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 555
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 557
6462460 SOCKET/WEDGE, 1″ (26 MM) 559
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 561
3 81032571 #82 BOOM BUTT 563
1687792 BOOM INDICATOR ASSY 565
1954671 PHYSICAL BOOM STOPS 567
1955491 ESI, BOOM LIMIT 569
1956025 ESI ROTATING BED 571
1963831 WIRE ROPE GUIDE ASSEMBLY 575
1767129 SHEAVE CROSBY #801645 577
1963834 PLATFORM-HANDLING LINKS 581
1963981 #82 BOOM BUTT ASSEMBLY 583
O-569 #82 BOOM LACINGS SERVICE GROUP 587
A114641 PIPING HYDR ASSY 589
3759409 COUPLER ASSEMBLY 593
3759419 NIPPLE ASSEMBLY 595
3754400 NIPPLE ASSEMBLY 597
7041570 VALVE, SEQUENCE/FLOW CONTROL 599
Item Part Description Page
1794911 AUX DRUM 603
179491A DRUM ASSEMBLY-AUXILIA 607
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 611
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 613
2721410 BRAKE ASSY. 615
810000080 MOTOR 619
3852250 CYLINDER, HYDRAULIC 625
1794912 DRUM ASSEMBLY-AUXILIA 627
1794913 DRUM ASSEMBLY-AUXILIA 629
1794914 DRUM ASSEMBLY-AUXILIA 631
1796471 HYD VALVE INSTALL 633
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 635
7041480 VALVE MANIFOLD ASSEMBLY 637
1959461 BOOM BUTT SUPPORT ASSEMBLY 639
1959462 PINS 641
1779691 LADDER 643
6 80073319 BOOM BUTT SUPPORT INSTAL 645
1959461 BOOM BUTT SUPPORT ASSEMBLY 647
1959462 PINS 649
12 81032573 #82 40FT BOOM TOP 651
1770421 LOWER BOOM POINT F/#22 EL BOOM 653
1771234 LINK W/290039 BUSHING 655
1712501 SHEAVE ASSY 657
1770422 SPACERS WITH-2-SHEAVES BM PT 659
1770423 FOR-7-SHEAVE BOOM POINT 661
1712501 SHEAVE ASSY 663
1770425 FOR-8-SHEAVE BOOM POINT 665
1712501 SHEAVE ASSY 667
1771919 WIRE ROPE GUIDE ASSY 669
1776121 UPPER, PORTION-UPPER 671
1776123 CLAMPS, LUFFING JIB 673
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 675
1796734 ROLLER W/2-162801 BUS 677
Item Part Description Page
1955492 FOR #82-#22L 679
1955494 FOR #82-#22L HEAVY LIFT OR 681
1955498 FOR #82-#22L WITH SECOND 683
1956271 LOAD SENSOR INSTRUMENTED 685
1956281 LOAD SENSOR INSTRUMENTED 687
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 689
1957489 SWITCH ASSEMBLY BLOCK 691
1770784 LEVER 693
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 695
1957499 SWITCH ASSEMBLY BLOCK 697
1770804 LEVER 699
1959661 LOAD SENSOR INSTRUMENTED 701
1964852 AUTOMATIC JIB STOP SWITCHES, 703
810088299 SIGN BOOM 705
A010243 TOP 40 FT ASSEMBLY 707
1770421 LOWER BOOM POINT F/#22 EL BOOM 709
1771234 LINK W/290039 BUSHING 711
1712501 SHEAVE ASSY 713
810168982 PLATFORM CATWALK ASSY 715
A010251 TOP 40 FT, #82 BOOM 717
810168982 PLATFORM CATWALK ASSY 719
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 721
810169001 PLATFORM CATWALK ASSY 723
A010181 INSERT 10 FT ASSEMBLY 725
A010198 INSERT 10 FT 729
O-569 #82 BOOM LACINGS SERVICE GROUP 733
810169001 PLATFORM CATWALK ASSY 735
A010198 INSERT 10 FT 739
O-569 #82 BOOM LACINGS SERVICE GROUP 743
35 81032600 20FT #82 BOOM INSERT 745
1954551 20FT #82 BOOM INSERT, 749
O-569 #82 BOOM LACINGS SERVICE GROUP 753
Item Part Description Page
810169012 PLATFORM CATWALK ASSY 757
810169012 PLATFORM CATWALK ASSY 759
37 81032601 40FT #82 BOOM INSERT 761
1954561 40FT #82 BOOM INSERT, 765
O-569 #82 BOOM LACINGS SERVICE GROUP 769
1954643 STRAPS 771
810169021 PLATFORM CATWALK ASSY 773
810169021 PLATFORM CATWALK ASSY 775
38 81032601 40FT #82 BOOM INSERT 777
1954561 40FT #82 BOOM INSERT, 781
O-569 #82 BOOM LACINGS SERVICE GROUP 785
1954643 STRAPS 787
810169021 PLATFORM CATWALK ASSY 789
810169021 PLATFORM CATWALK ASSY 791
41 81032602 40FT #82 BOOM INSERT 793
1954571 40FT #82 BOOM INSERT 797
O-569 #82 BOOM LACINGS SERVICE GROUP 801
1954653 STRAPS 803
810169022 PLATFORM CATWALK ASSY 805
44 81032605 UPPER BOOM POINT ASSEMBLY 807
1704191 UPPER BOOM POINT ASSEMBLY 809
1704193 SHEAVE FOR 1″ WIRE ROPE 811
1712501 SHEAVE ASSY 813
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 815
1770804 LEVER 817
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 819
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 821
51 2365030 BLOCK, HOOK 823
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 825
6462460 SOCKET/WEDGE, 1″ (26 MM) 827
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 829
65 1954591 BOOM RIGGING 831
67 1958911 WIND SPEED INDICATOR ASSEMBLY 835
69 1958915 BRACKET FOR WIND SPEED IND 837
74 1958913 ENGLISH WIND SPEED INDICATOR 841
4894170 INDICATOR INCLUDES 60 FT CABLE 843
A044140 SENSOR, WIND SPEED 845