Manitowoc Crane 999 Parts Manual 9991406 PDF

Manitowoc Crane 999 Parts Manual 9991406  – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (9991406) in PDF format is essential for maintenance. Download for detailed insights into the crane’s components, facilitating efficient troubleshooting, and accurate identification of parts for repairs.

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Manitowoc Crane 999 Parts Manual 9991406  – PDF DOWNLOAD

Language : English
Pages :1099
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual 9991406  – PDF DOWNLOAD

ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 SWING DRIVE 7
4651089 INPUT ADAPTOR ASSY 11
A032950 BRAKE ASSEMBLY (NEGATIVE – RB 13
4650976 KIT, BRAKE STACK AND SEAL 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM, SWING AND TRAVEL 29
80102744 PLATE CRANE ID MFG IN SG NO DWG
1963811 MAST ASSEMBLY 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST ASSEMBLY 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BUSHING 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT W/290037 BUSHING 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
810073550 PARTS BOX NO DWG
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
PLATE CRANE ID MFG IN SG NO DWG
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y CAB ASSY W/CUMMINS ENGINE 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
80116529 CONSOLE OVERHEAD ASSY 97
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE RCI/RCL ASSY 119
80116528 CONSOLE FRONT ASSY 121
84023474 DISPLAY DRUM DIR INDICATOR 125
81032911 ESI, CAB 127
810116150 SEAT 129
81042625 HVAC ASSY CAB 131
80120069 HVAC INSIDE CAB PARTS 133
80120073 HVAC PEDESTAL 135
A002620 DUCT AIR 137
81016758 ENGINE THROTTLE CONTROL 139
3 80073538 STD CAB COMPONENTS INSTALL 141
195602F ESI ROTATING BED 145
1960082 ALARM, SWING AND TRAVEL-STAND 147
5 0222055 STANDARD TOOLS 149
6 0222062 CORROSION PREVENTATIVE SPRAY 151
8 1794741 WINDOW COVERS 153
12 80089348 DECAL INSTL-MAIN PARTS BOXES 155
29 80088716 DECAL INSTL-999-220′ NO 82 BM 157
80089501 DECAL INSTL-INSERT-DOM SHIP 159
1478529 DECAL-BM HAZARD NO DWG
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 163
1762861 PINPULLER ASSY, BOOM HINGE 165
5638710 PIN, SAFETY NO DWG
3856070 CYLINDER 167
1766412 DOWEL NO DWG
1952921 BOOM HOIST ASSEMBLY 171
4652110 GEARBOX, PLANETARY 175
2721510 BRAKE ASSEMBLY (COMPLETE) 177
4652115 KIT, GEARBOX SEAL 181
2721515 KIT, BRAKE SEAL 183
5364940 MOTOR HYD 187
5364694 KIT, EQ CONTROL 191
5364554 KIT, PCOR REPAIR 193
1954151 SWING DRIVE ASSEMBLY 195
1955531 CAB REAR SUPPORT ASSEMBLY 197
1956141 RATCHET AND PAWL-FRONT DRUM 199
1957654 LEVER 201
1957664 PAWL W/289823 BUSHING 203
3855980 CYLINDER, HYDRAULIC 205
1956151 RATCHET AND PAWL-REAR DRUM 207
1955454 LEVER 209
1955474 PAWL 211
3855980 CYLINDER, HYDRAULIC 213
1956161 RATCHET AND PAWL-BOOM HOIST 215
1957674 LEVER 217
3855980 CYLINDER, HYDRAULIC 219
1957391 CAB MOUNTING ASSEMBLY 223
1962182 PLATFORM ASSY 225
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
810094013 ENCLOSURE 227
810144811 ENCLOSURE, ENGINE COVER 229
A116648 ENCLOSURE ASSY 233
4113740 CAP END RIGHT SIDE FRONT 235
4113880 DOOR LARGE RIGHT SIDE 239
4113750 DOOR LARGE FRONT LEFT SIDE FR 243
4113760 DOOR LARGE LEFT SIDE REAR ENCL 247
4113800 CAP END LS FRONT 249
4113810 CAP END LS REAR ENCLOSURE ASSY 251
810230990 ENCLOSURE, RADIATOR 253
4113770 DOOR PANEL ASSY 255
810144842 ENCLOSURE, COOLER SURROUND 257
810297251 ENGINE INSTALL QSL9 T4F 380HP 259
810297271 ENGINE INSTALLATION 263
81041227 CLUTCH RELEASE POWERED 12V 267
A097351 CLUTCH ASSEMBLY W/HOUSING 271
810155850 CLUTCH 273
810297341 AIR CLEANER INSTL 275
810297361 EXHAUST ASSY 279
810297371 COOLER ASSY 283
810156762 COOLER SUBASSY SHROUD 287
810217830 COOLER ASSY QSL9 T4F 291
810118760 MOTOR HYDR PISTON FIXED 293
90022127 MOTOR COMPONENTS 295
90022144 ROTARY GROUP 297
810297381 BATTERY ASSY CUMMINS QSL9 T4F 301
810297391 EXHAUST ASSY DEF-COOLANT INSTL 305
80086497 PUMP. DEF SUPPLY MODULE 12V 309
810219310 MANIFOLD ASSY 311
810297401 FUEL CIRCUIT 313
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 321
810178838 CONTROLLER 325
81033341 JUNCTION BOX ASSY AFTERTREAT 329
810329591 AIR COND & HEAT ASSY QSL9 T4F 333
A103211 TANK FUEL ASSY 335
A104282 TANK FUEL ASSY 155 GA 337
810182880 FUEL TANK FILLER ASSY 339
A104292 TANK FUEL ASSY 35 GAL 341
A105101 PLATFORM ASSY 343
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 345
1478529 DECAL-BM HAZARD NO DWG
69 80090647 DECAL INSTL-LIMIT & LOAD IND 347
70 80090655 DECAL INSTL-LIMIT & LOAD IND 349
80 1956881 COUNTERWEIGHT ASSEMBLY 353
1954371 PIN PULLER ASSY, CWT 355
3856480 CYLINDER ASSEMBLY 357
81 1956884 COUNTERWEIGHTS 359
5638710 PIN, SAFETY NO DWG
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 361
16 810193071 PIPING HYD ASSY. AUX DRUM 365
3754390 COUPLER 369
3754400 NIPPLE ASSEMBLY 371
3759409 COUPLER ASSEMBLY 373
3759419 NIPPLE ASSEMBLY 375
4272789 FILTER HEAD 377
22 810140323 TANK HYDRAULIC ASSY T 379
28 810140319 PIPING HYDR ASSY 381
30 1963815 LINKS AND SUPPORTS ON MAST 383
58 1961524 NON-FREEFALL FRONT/REAR 385
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 387
60 1956026 LESS FREEFALL DRUMS 391
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 393
Manitowoc Cranes
MACHINE COMPONENT INDEX
A155610 DRIVE PLANETARY 397
9049109673 UNIT, EXPANDER 399
A189070 KIT, BREATHER 401
9527200061 KIT, GEARBOX SEAL 403
9527200052 BRAKE STACK & SEAL KIT 405
74 A188535 INSTALLATION–FRONT DRUM 407
75 A188532 DRUM SHAFT ASSY 409
A155610 DRIVE PLANETARY 413
9049109673 UNIT, EXPANDER 415
A189070 KIT, BREATHER 417
9527200061 KIT, GEARBOX SEAL 419
9527200052 BRAKE STACK & SEAL KIT 421
76 A188536 INSTALLATION–REAR DRUM 423
76 1963816 WIRE ROPE 425
77 1954598 OPERATING WIRE ROPE-LOAD LINE 427
78 1954599 OPERATING WIRE ROPE-WHIP LINE 429
89 1961523 HYD. PIPING, AUX DRUM PREP. 431
90 80119423 GREASE TURNTABLE AUTO GRACO T4 435
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 437
11 810329115 ESI OPT 5 ADD W/TIER 4 439
810429150 BOX JUNCTION ASSY, CAB WIRING 443
24 801165289 CONSOLE FRONT ASSY 447
37 810093952 ELECTRIC POWER PLANT ASSY 449
62 810177971 COLD WEATHER PACKAGE 455
810127130 BOX JUNCTION ASSY 459
810127170 BOX JUNCTION ASSY 461
810178260 BOX JUNCTION ASSY 463
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 465
195602D ELECTRICAL CONTROL WIRING 467
1958745 GREASE PUMP 471
A121370 GREASE PUMP 473
810193061 PIPING HYD ASSY. HI PRESS. ACC 479
1958179 VALVE ASSEMBLY 483
7029950 VALVE ASSY,DIRECTIONAL CONTROL 485
7041130 VALVE, DOUBLE COUNTERBALANCE 487
810140062 PIPING HYDR ASSY 491
810140302 PIPING HYD ASSY FAN DRIVE T4 493
810140311 PIPING HYD. ASSY ROTATING BED 497
7034760 VALVE, LOOP FLUSHING 501
7034950 VALVE, LOOP FLUSHING 503
810140317 PIPING HYDR ASSY 507
810140324 TANK HYDRAULIC ASSY T 509
1961521 HYDRAULIC PIPING 513
7041300 VALVE, LINE-MOUNTED SHUTTLE 517
195602K ELEC. CONTROL WIRING ASSEMBLY 519
1955533 ROOF BEAM FOR MODEL 999 521
7 0222066 200 HOUR SERVICE KIT, MODEL 9 523
90020923 SERVICE KIT, 500 HOUR QSL9 T4 525
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 527
32 810329592 AIR COND & HEAT ASSY STD OPT 531
810167690 AIR COND & HEATER UNIT OUTSIDE 533
46 90040034 SERVICE KIT, 1000HR 535
56 80073636 STD CAB T4 COMPONENTS 537
810093955 ELECTRIC POWER PLANT ASSY 539
84029149 WIRING TROUGH ASSY T4F STD CAB 543
85 810133221 DRIVE PUMP ASSY 545
5827270 PUMP HYD 547
7041720 KIT, VALVE 549
7041700 KIT, EDC 551
5827600 PUMP HYD VARIABLE DISPLACEMENT 559
7041720 KIT, VALVE 561
7041700 KIT, EDC 563
5827605 KIT, OVERHAUL GASKET/SEAL 571
5827610 PUMP HYD VARIABLE DISPLACEMENT 575
7041700 KIT, EDC 577
5827605 KIT, OVERHAUL GASKET/SEAL 585
5827620 PUMP HYD VARIABLE DISPLACEMENT 589
7041800 KIT, EDC 593
5827607 KIT, OVERHAUL (GASKET/SEAL) 601
86 810133222 DRIVE PUMP ASSY, AUX HOI 603
5827380 PUMP HYD 605
7041800 KIT, EDC 607
A179060 DRIVE PUMP 611
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 613
5827640 PUMP 615
LOWERWORKS
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 617
1 80120516 GREASE CRAWLER AUTO-LUBE GRACO 619
2 1953751 CARBODY ASSEMBLY 623
2511549 BOLT FINISHED HEX NO DWG
A146369 JOINT ROTATING UNION 625
7114260 F WASHER NO DWG
3 1953752 WITH CARBODY JACKING INSTALL 627
810017760 CYLINDER HYD 629
5638710 PIN, SAFETY NO DWG
4 1953753 CROSS, TEST LEVEL 631
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 633
3856470 CYLINDER 635
8 1957531 HYDRAULIC PIPING, CRAWLER 639
1957549 VALVE ASSY FOR LOWERWORKS 641
810059244 CRAWLER DRIVE ASSY BRAKES 643
2721420 BRAKE, TRAVEL 645
2721470 BRAKE 647
2721425 BRAKE SEAL PLUS DISK KIT 649
810000090 MOTOR HYD 653
8 810058674 CYLINDER AND HAND PUMP 657
3856530 JACK CYLINDER 659
A041430 PUMP HYD HAND 661
3856530 JACK CYLINDER 663
A041430 PUMP HYD HAND 665
9 1957532 HYDRAULIC PIPING, CARBODY 669
10 1957543 VALVE ASSEMBLY FOR LO 671
10 810058676 CRAWLER HANDLING CHAIN SLING 673
1721732 SLING LIFTING NO DWG
11 80119422 GREASE CRAWLERS AUTO GRACO T4 675
12 1958921 LOWERWORKS PLATFORM ASSY 679
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 681
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 683
19 81005867 CRAWLER ASSEMBLY, W/SELF ERECT 685
810337389 LUBE SYST CRAWLERS, W/O LIFT 687
81033738D LUBE SYST CRAWLERS 691
81005867C CRAWLER ASSY 695
81005867D CRAWLER ASSY 697
810059243 CRAWLER DRIVE ASSEMBLY 699
6253390 SHAFT DRIVE ASSEMBLY 703
A167430 GEARBOX 705
810073500 GEARBOX PLANETARY 707
90014582 EPICYCLE 709
90014583 PLANETARY CARRIER ASSEMBLY 711
9490221483 EPICYCLE 713
9490221484 PLANETARY CARRIER ASSEMBLY 715
9490221325 RIGHT ANGLE GEAR 717
9576220109 KIT, SEAL 719
810058673 CRAWLER HANDLING LIFTING LEVER 721
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 723
6462460 SOCKET/WEDGE, 1″ (26 MM) 725
3 81032571 #82 BOOM BUTT 727
1687791 BOOM ANGLE INDICATOR ASSY 729
1954671 PHYSICAL BOOM STOPS 731
1955491 ESI, BOOM LIMIT 733
1963831 WIRE ROPE GUIDE ASSEMBLY 737
1767129 SHEAVE ASSY 739
1963834 PLATFORM-HANDLING LINKS 743
1963981 #82 BOOM BUTT ASSY 747
O-569 #82 BOOM LACINGS SERVICE GROUP 751
810172122 CATWALK 30 FT #82 BOOM BUTT 753
1779691 LADDER 755
6 80073319 BOOM BUTT SUPPORT INSTAL 757
1959461 BOOM BUTT SUPPORT ASSEMBLY 761
8 1770627 PENDANTS 763
2767290 PENDANT EACH NO DWG
11 1770628 PENDANTS 765
2774220 PENDANT EACH NO DWG
12 81032573 #82 40FT BOOM TOP 767
1770421 LOWER BOOM POINT F/#22 EL BOOM 769
1771234 LINK W/290039 BUSHING 771
1712501 SHEAVE ASSY 773
1770423 FOR-7-SHEAVE BOOM POINT 775
1712501 SHEAVE ASSY 777
1770425 FOR-8-SHEAVE BOOM POINT 779
1712501 SHEAVE ASSY 781
1771919 WIRE ROPE GUIDE ASSY 783
1767996 SHEAVE ASSY 785
5638710 PIN, SAFETY NO DWG
1955492 ESI BOOM WIRING #82-#22L HLT 787
1955494 ESI BOOM WIRING FOR #82 789
1956271 LOAD SENSOR INSTRUMENTED 791
1956281 LOAD SENSOR INSTRUMENTED 793
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 795
1957499 SWITCH ASSEMBLY BLOCK 797
1770804 LEVER ASSY 799
1964852 AUTOMATIC JIB STOP SWITCHES 801
A010243 TOP 40 FT ASSY 803
A010251 TOP 40 FT, #82 BOOM 805
810168982 PLATFORM CATWALK ASSY 807
13 80073789 BASIC JIB PENDANTS 809
1770622 BASIC JIB PENDANTS 811
2774320 PENDANT EACH NO DWG
2774300 PENDANT EACH NO DWG
1793323 JIB STOP ASSY #134 PINS 813
1793891 GUIDE WIRE ROPE 815
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 817
A01018 INSERT ASSY #82 BOOM 10FT 819
O-569 #82 BOOM LACINGS SERVICE GROUP 823
81016900 CATWALK ASSY 10FT 82/22 INSERT 825
35 81032600 20FT #82 BOOM INSERT 827
195463 20′ INSERT ASSY W/ STRAPS #82 829
81016901 CATWALK ASSY 20′ #22 OR #82 IN 831
37 81032601 40FT #82 BOOM INSERT 833
195464 40′ INSERT ASSY #82 BOOM 835
81016902 CATWALK ASSY 40′ #22/82 INSERT 837
38 81032601 40FT #82 BOOM INSERT 839
195464 40′ INSERT ASSY #82 BOOM 841
81016902 CATWALK ASSY 40′ #22/82 INSERT 843
41 81032602 40FT #82 BOOM INSERT 845
195465 40′ INSERT ASSY #82 BOOM W/ BS 847
195457 40′ INSERT WELD #82 BOOM W/ BS 849
81016902 CATWALK ASSY 40′ #22/82 INSERT 851
44 81032605 UPPER BOOM POINT ASSY 853
1704191 UPPER BOOM POINT ASSY 855
1704193 SHEAVE FOR 1″ WIRE ROPE 857
1712501 SHEAVE ASSY 859
170419A PIN FOR DEAD END ANCHOR LINK 861
1957494 BLOCK UP LIMIT SWITCH ASSY 863
1957499 SWITCH ASSEMBLY BLOCK 865
1770804 LEVER ASSY 867
46 1769534 INSERT 10 FT #134 JIB 869
2767290 PENDANT EACH NO DWG
49 1769535 INSERT 20 FT #134 JIB 871
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 873
51 81032607 #134 FIXED JIB ASSEMBLY 877
0903171 UNIV WR ANCHOR JOINT ASSY 879
0903172 UNIV WR ANCHOR JOINT 1″ 881
6462460 SOCKET/WEDGE, 1″ (26 MM) 883
090318 SHAFT ASSEMBLY JIB POINT 885
1770624 TOP 15 FT #134 JIB 32948-3 887
1770629 #134 JIB ASSY 891
1767996 SHEAVE ASSY 893
1793531 LOAD SENSOR SHEAVE-FIXED JIB 895
195549B WITH #123 OR #134 FIXED JIB 897
1957499 SWITCH ASSEMBLY BLOCK 899
1770804 LEVER ASSY 901
1793321 JIB STOP ASSY, #134 903
1793701 GUIDE WIRE ROPE 905
5638710 PIN, SAFETY NO DWG
51 80118154 HOOK BLOCK 45T SSHV 1.13ROP CE NO DWG
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 907
6462460 SOCKET/WEDGE, 1″ (26 MM) 909
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 911
65 1954591 BOOM RIGGING 913
67 1958911 WIND SPEED INDICATOR ASSEMBLY 917
69 1958915 BRACKET FOR WIND SPEED IND 919
71 1958917 BRACKET FOR WIND SPEED IND 921
74 1958913 ENGLISH WIND SPEED INDICATOR 925
4894170 INDICATOR INCLUDES 60 FT CABLE 927
A044140 SENSOR, WIND SPEED 929
79 1770422 SPACERS WITH-2-SHEAVES BM PT 931
80 80128376 CVS SHIP OUT PAINT & MISC. NO DWG

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