Manitowoc Crane 999 Parts Manual SN 9991368 PDF

Manitowoc Crane 999 Parts Manual SN 9991368  – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (SN 9991368) is a downloadable PDF guide essential for precise identification and acquisition of replacement parts. Crucial for maintenance, ensuring optimal performance and longevity of the crane. Download for comprehensive part information.

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Manitowoc Crane 999 Parts Manual SN 9991368  – PDF DOWNLOAD

Language : English
Pages : 995
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991368  – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
1788551 HORN ASSY 77
Item Part Description Page
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528GZ CAB OPERATORS ZINC RICH EPOXY 83
1955482 CAB 87
810116150 SEAT 93
81016758 ENGINE THROTTLE CONTROL 95
3 80073538 STD CAB COMPONENTS INSTALL 97
195602F ELECTRICAL CONTROL WIRING 101
1957392 LEVEL 103
1960082 ALARM 105
5 0222055 STANDARD, TOOLS FOR MODEL 888 107
6 0222062 CORROSION PREVENTATIVE SPRAY, 109
9 1794749 COVERS FOR LEFT SIDE WINDOWS 111
15 1759161 DECAL, FOR BOOM DISASSEMBLY 113
49 810129711 NAMEPLATE & DECAL ASSY 115
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 119
1762861 PINPULLER ASSY, BOOM HINGE 121
3856070 CYLINDER 123
1952921 BOOM HOIST ASSEMBLY 127
1954151 SWING DRIVE ASSEMBLY 129
1955531 CAB REAR SUPPORT ASSEMBLY 131
1956141 RATCHET AND PAWL-FRONT DRUM 133
1957654 LEVER 135
1957664 PAWL W/289823 BUSHING 137
3855980 CYLINDER, HYDRAULIC 139
1956151 RATCHET AND PAWL-REAR DRUM 141
1955454 LEVER 143
1955474 PAWL 145
3855980 CYLINDER, HYDRAULIC 147
1956161 RATCHET AND PAWL-BOOM HOIST 149
1957674 LEVER 151
3855980 CYLINDER, HYDRAULIC 153
1957391 CAB MOUNTING ASSEMBLY 157
Item Part Description Page
1962182 PLATFORM ASSY 159
810094013 ENCLOSURE 161
810144811 ENCLOSURE 163
810297251 ENGINE INSTALL QSL9 T4F 380HP 165
810297271 ENGINE INSTALLATION 169
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 173
A097352 CLUTCH ASSY 175
810297341 AIR CLEANER INSTL 177
810297361 EXHAUST ASSY 181
810297371 COOLER ASSY 185
810156762 COOLER SUBASSY SHROUD 189
810217830 COOLER ASSY QSL9 T4F 193
810118760 MOTOR HYDR PISTON FIXED 195
90022127 MOTOR COMPONENTS 197
90022144 ROTARY GROUP 199
810297381 BATTERY ASSY CUMMINS QSL9 T4F 203
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 207
810219310 MANIFOLD ASSY 211
810297401 FUEL CIRCUIT 213
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 221
810329591 AIR COND & HEAT ASSY QSL9 T4F 225
A103211 TANK FUEL ASSY 229
A104282 TANK FUEL ASSY 165 GA 231
A104292 TANK FUEL ASSY 35 GAL 233
A105101 PLATFORM ASSY 235
63 810144323 FREE FALL VALVE INSTALL 237
80 1956881 COUNTERWEIGHT ASSEMBLY 241
81 1956884 COUNTERWEIGHTS 243
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 245
16 810193071 PIPING HYD ASSY. AUX DRUM 249
3754400 NIPPLE ASSEMBLY 253
3759409 COUPLER ASSEMBLY 255
Item Part Description Page
3759419 NIPPLE ASSEMBLY 257
4272789 FILTER HEAD 259
19 1963816 WIRE ROPE 261
22 810140323 TANK HYDRAULIC ASSY T 263
28 810140319 PIPING HYDR ASSY 265
30 1963815 LINKS AND SUPPORTS ON MAST 267
58 1961524 NON-FREEFALL FRONT/REAR 269
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 271
60 1956026 LESS FREEFALL DRUMS 275
71 1954598 OPERATING WIRE ROPE-LOAD LINE 277
72 1954599 OPERATING WIRE ROPE-WHIP LINE 279
1779691 LADDER 281
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 283
A155610 DRIVE PLANETARY 287
74 A188535 INSTALLATION–FRONT DRUM 291
75 A188532 DRUM SHAFT ASSY 293
A155610 DRIVE PLANETARY 297
76 A188536 INSTALLATION–REAR DRUM 301
CONTROLS, ELECTRICAL
6 810119721 ELECTRIC CAB ASSY 303
9 810119726 OPERATORS CAB JUNCTION BOX 305
11 810119729 ELECTRIC CAB ASSY 307
19 81011975Z CONSOLE CONTROL ASSY 311
1955251 RIGHT SIDE CONTROL CONSOLE 313
6726640 SWITCH 315
6726660 SWITCH 317
6726660 SWITCH 319
1955261 LEFT SIDE CONTROL CONSOLE 321
6727640 CONTROL HANDLE 323
6726680 SWITCH 325
6726690 SWITCH 327
6726690 SWITCH 329
810163431 CONSOLE CONTROL ASSY 331
Item Part Description Page
23 810170468 CONSOLE FRONT ASSY 333
24 810170469 CONSOLE FRONT ASSY 337
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 341
46 80085773 CONSOLE OVERHEAD ASSY, T4F 343
62 810177971 COLD WEATHER PACKAGE 349
810178260 BOX JUNCTION ASSY 353
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 355
195602D ELECTRICAL CONTROL WIRING 357
1958745 GREASE PUMP 361
A121370 GREASE PUMP 363
1961523 HYD. PIPING, AUX DRUM PREP. 367
810093954 ELECTRIC POWER PLANT ASSY 369
810193061 PIPING HYD ASSY. HI PRESS. ACC 373
1958179 VALVE ASSEMBLY 377
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 379
7041130 VALVE, DOUBLE COUNTERBALANCE 381
810140062 PIPING HYDR ASSY 385
810140302 PIPING HYDR ASSY 387
810140311 PIPING HYD. ASSY ROTATING BED 391
810140317 PIPING HYDR ASSY 397
810140324 TANK HYDRAULIC ASSY T 399
1961521 HYDRAULIC PIPING 405
7041300 VALVE, LINE-MOUNTED SHUTTLE 409
195602K ELEC. CONTROL WIRING ASSEMBLY 411
1955533 ROOF BEAM FOR MODEL 999 413
7 0222066 200 HOUR SERVICE KIT, MODEL 9 415
90020923 SERVICE KIT, 500 HOUR QSL9 T4 417
32 810329592 AIR COND & HEAT ASSY STD OPT 421
2014080 AIR CONDITIONER KIT 423
A002570 HEATER & A/C UNIT 425
A002620 DUCT AIR 427
810167690 AIR COND & HEATER UNIT OUTSIDE 429
Item Part Description Page
37 810093952 ELECTRIC POWER PLANT ASSY 431
46 900227305 KIT SERVICE, 1000 HR QSL9 T4- 433
90022730 999 SERVICE KIT 1000 HRS T4 435
56 80073636 STD CAB T4 COMPONENTS 437
810093955 ELECTRIC POWER PLANT ASSY 439
84029149 WIRING TROUGH ASSY T4F STD CAB 443
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 447
A146369 JOINT ROTATING UNION 449
2 810058672 #40246 48-INCH CRAWLER TREADS 451
3 1953752 WITH CARBODY JACKING INSTALL 453
810017760 CYLINDER HYD 455
4 1953753 CROSS 457
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 461
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 463
810000090 MOTOR HYD 467
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 471
6253390 SHAFT DRIVE ASSEMBLY 475
A167430 GEARBOX 477
810073500 GEARBOX 479
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 483
8 1957531 HYDRAULIC PIPING, CRAWLER 487
1957549 VALVE ASSEMBLY FOR LO 489
8 810058674 CYLINDER AND HAND PUMP 491
3856530 JACK CYLINDER 493
A041430 PUMP 495
9 1957532 HYDRAULIC PIPING, CARBODY 499
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 501
10 1957543 VALVE ASSEMBLY FOR LO 503
10 810058676 CRAWLER HANDLING CHAIN SLING 505
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 509
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 513
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 515
Item Part Description Page
13 810337381 LUBE SYST 519
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 521
14 810337383 MOUNTING BRACKET FOR GREASING 523
16 810337385 GREASE PUMP, 999/15000 T4 527
A121370 GREASE PUMP 529
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 533
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 535
6462460 SOCKET/WEDGE, 1″ (26 MM) 537
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 539
3 81032571 #82 BOOM BUTT 541
1687792 BOOM INDICATOR ASSY 543
1954671 PHYSICAL BOOM STOPS 545
1955491 ESI, BOOM LIMIT 547
1956025 ESI ROTATING BED 549
1963831 WIRE ROPE GUIDE ASSEMBLY 553
1767129 SHEAVE CROSBY #801645 555
1963834 PLATFORM-HANDLING LINKS 559
1963981 #82 BOOM BUTT ASSEMBLY 561
O-569 #82 BOOM LACINGS SERVICE GROUP 565
A114641 PIPING HYDR ASSY 567
3759409 COUPLER ASSEMBLY 571
3759419 NIPPLE ASSEMBLY 573
3754400 NIPPLE ASSEMBLY 575
7041570 VALVE, SEQUENCE/FLOW CONTROL 577
810172122 CAT WALK 579
1794911 AUX DRUM 581
179491A DRUM ASSEMBLY-AUXILIA 585
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 589
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 591
Item Part Description Page
1794912 DRUM ASSEMBLY-AUXILIA 605
1794913 DRUM ASSEMBLY-AUXILIA 607
1794914 DRUM ASSEMBLY-AUXILIA 609
1796471 HYD VALVE INSTALL 611
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 613
7041480 VALVE MANIFOLD ASSEMBLY 615
1959461 BOOM BUTT SUPPORT ASSEMBLY 617
1959462 PINS 619
1779691 LADDER 621
6 80073319 BOOM BUTT SUPPORT INSTAL 623
1959461 BOOM BUTT SUPPORT ASSEMBLY 625
1959462 PINS 627
12 81032573 #82 40FT BOOM TOP 629
1770421 LOWER BOOM POINT F/#22 EL BOOM 631
1771234 LINK W/290039 BUSHING 633
1712501 SHEAVE ASSY 635
1770422 SPACERS WITH-2-SHEAVES BM PT 637
1770423 FOR-7-SHEAVE BOOM POINT 639
1712501 SHEAVE ASSY 641
1770425 FOR-8-SHEAVE BOOM POINT 643
1712501 SHEAVE ASSY 645
1771919 WIRE ROPE GUIDE ASSY 647
1776121 UPPER, PORTION-UPPER 649
1776123 CLAMPS, LUFFING JIB 651
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 653
1796734 ROLLER W/2-162801 BUS 655
1955492 FOR #82-#22L 657
1955494 FOR #82-#22L HEAVY LIFT OR 659
1955498 FOR #82-#22L WITH SECOND 661
1956271 LOAD SENSOR INSTRUMENTED 663
1956281 LOAD SENSOR INSTRUMENTED 665
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 667
1957489 SWITCH ASSEMBLY BLOCK 669
Item Part Description Page
1770784 LEVER 671
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 673
1957499 SWITCH ASSEMBLY BLOCK 675
1770804 LEVER 677
1959661 LOAD SENSOR INSTRUMENTED 679
1964852 AUTOMATIC JIB STOP SWITCHES, 681
810088299 SIGN BOOM 683
A010243 TOP 40 FT ASSEMBLY 685
1770421 LOWER BOOM POINT F/#22 EL BOOM 687
1771234 LINK W/290039 BUSHING 689
1712501 SHEAVE ASSY 691
810168982 PLATFORM CATWALK ASSY 693
A010251 TOP 40 FT, #82 BOOM 695
810168982 PLATFORM CATWALK ASSY 697
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 699
810169001 PLATFORM CATWALK ASSY 701
A010181 INSERT 10 FT ASSEMBLY 703
A010198 INSERT 10 FT 707
O-569 #82 BOOM LACINGS SERVICE GROUP 711
810169001 PLATFORM CATWALK ASSY 713
A010198 INSERT 10 FT 717
O-569 #82 BOOM LACINGS SERVICE GROUP 721
35 81032600 20FT #82 BOOM INSERT 723
1954551 20FT #82 BOOM INSERT, 727
O-569 #82 BOOM LACINGS SERVICE GROUP 731
1954633 STRAPS 733
810169012 PLATFORM CATWALK ASSY 735
810169012 PLATFORM CATWALK ASSY 737
37 81032601 40FT #82 BOOM INSERT 739
1954561 40FT #82 BOOM INSERT, 743
O-569 #82 BOOM LACINGS SERVICE GROUP 747
1954643 STRAPS 749
810169021 PLATFORM CATWALK ASSY 751
Item Part Description Page
810169021 PLATFORM CATWALK ASSY 753
38 81032601 40FT #82 BOOM INSERT 755
1954561 40FT #82 BOOM INSERT, 759
O-569 #82 BOOM LACINGS SERVICE GROUP 763
1954643 STRAPS 765
810169021 PLATFORM CATWALK ASSY 767
810169021 PLATFORM CATWALK ASSY 769
41 81032602 40FT #82 BOOM INSERT 771
1954571 40FT #82 BOOM INSERT 775
O-569 #82 BOOM LACINGS SERVICE GROUP 779
1954653 STRAPS 781
810169022 PLATFORM CATWALK ASSY 783
44 81032605 UPPER BOOM POINT ASSEMBLY 785
1704191 UPPER BOOM POINT ASSEMBLY 787
1704193 SHEAVE FOR 1″ WIRE ROPE 789
1712501 SHEAVE ASSY 791
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 793
1770804 LEVER 795
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 797
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 799
51 2365030 BLOCK, HOOK 801
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 803
6462460 SOCKET/WEDGE, 1″ (26 MM) 805
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 807
65 1954591 BOOM RIGGING 809
67 1958911 WIND SPEED INDICATOR ASSEMBLY 813
69 1958915 BRACKET FOR WIND SPEED IND 815
74 1958913 ENGLISH WIND SPEED INDICATOR 819
4894170 INDICATOR INCLUDES 60 FT CABLE 821
A044140 SENSOR, WIND SPEED 823
Item FN Part Qty Description
3 + 1772721 1 DRUM MIRROR
8 + 1954152 1 GEARBOX LESS WEATHERVANE
9 + 1954371 1 PIN PULLER ASSY, CWT
13 + 195602G 1 ELECTRICAL CONTROL WIRING
16 + 1958741 1 TURNTABLE GREASING ASSEMBLY
17 + 1960081 1 ALARM
18 81039109 1 PLATE CRANE ID – SG
19 + 1963811 1 MAST ASSEMBLY–MODEL 999
20 + 1963812 1 MAST PARTS ASSEMBLED
22 + 810081451 1 BOOM STOP ASSY
23 + 810126341 1 GANTRY ASSY
24 + 810126342 1 GANTRY ASSY
28 A114291 1 VALVE ASSY, D05 3BNK W/TUBES
INCLUDES THE FOLLOWING PARTS
A114299 1 VALVE ASSY D05 3BNK W
29 + 1954231 1 MANIFOLD ASSEMBLY