Manitowoc Crane 999 Parts Manual SN 9991370 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991370 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (SN 9991370) is a crucial PDF guide for assembly, disassembly, and maintenance. Featuring part numbers, schematics, and troubleshooting tips, it supports efficient repairs, ensuring optimal crane performance. Download for essential assistance.

FILE DETAILS:

Manitowoc Crane 999 Parts Manual SN 9991370 – PDF DOWNLOAD

Language : English
Pages : 1077
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991370 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
1788551 HORN ASSY 77
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528H CAB OPERATORS W/CUMMINS ENGINE 83
1955482 CAB 87
810116150 SEAT 93
81016758 ENGINE THROTTLE CONTROL 95
3 80073538 STD CAB COMPONENTS INSTALL 97
195602F ELECTRICAL CONTROL WIRING 101
1957392 LEVEL 103
1960082 ALARM 105
5 0222055 STANDARD, TOOLS FOR MODEL 888 107
6 0222062 CORROSION PREVENTATIVE SPRAY, 109
9 1794749 COVERS FOR LEFT SIDE WINDOWS 111
15 1759161 DECAL, FOR BOOM DISASSEMBLY 113
49 810129711 NAMEPLATE & DECAL ASSY 115
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 119
1762861 PINPULLER ASSY, BOOM HINGE 121
3856070 CYLINDER 123
1952921 BOOM HOIST ASSEMBLY 127
1954151 SWING DRIVE ASSEMBLY 129
1955531 CAB REAR SUPPORT ASSEMBLY 131
1956141 RATCHET AND PAWL-FRONT DRUM 133
1957654 LEVER 135
1957664 PAWL W/289823 BUSHING 137
3855980 CYLINDER, HYDRAULIC 139
1956151 RATCHET AND PAWL-REAR DRUM 141
1955454 LEVER 143
1955474 PAWL 145
3855980 CYLINDER, HYDRAULIC 147
1956161 RATCHET AND PAWL-BOOM HOIST 149
1957674 LEVER 151
3855980 CYLINDER, HYDRAULIC 153
1957391 CAB MOUNTING ASSEMBLY 157
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
1962182 PLATFORM ASSY 159
810094013 ENCLOSURE 161
810144811 ENCLOSURE 163
810297251 ENGINE INSTALL QSL9 T4F 380HP 165
810297271 ENGINE INSTALLATION 169
81041227 CLUTCH RELEASE POWERED 12V 173
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 175
A097352 CLUTCH ASSY 177
810297341 AIR CLEANER INSTL 179
810297361 EXHAUST ASSY 183
810297371 COOLER ASSY 187
810156762 COOLER SUBASSY SHROUD 191
810217830 COOLER ASSY QSL9 T4F 195
810118760 MOTOR HYDR PISTON FIXED 197
90022127 MOTOR COMPONENTS 199
90022144 ROTARY GROUP 201
810297381 BATTERY ASSY CUMMINS QSL9 T4F 205
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 209
810219310 MANIFOLD ASSY 213
810297401 FUEL CIRCUIT 215
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 223
810329591 AIR COND & HEAT ASSY QSL9 T4F 227
A103211 TANK FUEL ASSY 231
A104282 TANK FUEL ASSY 165 GA 233
A104292 TANK FUEL ASSY 35 GAL 235
A105101 PLATFORM ASSY 237
80 1956881 COUNTERWEIGHT ASSEMBLY 241
81 1956884 COUNTERWEIGHTS 243
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 245
16 810193071 PIPING HYD ASSY. AUX DRUM 249
3754400 NIPPLE ASSEMBLY 253
3759409 COUPLER ASSEMBLY 255
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
3759419 NIPPLE ASSEMBLY 257
4272789 FILTER HEAD 259
19 1963816 WIRE ROPE 261
28 810140319 PIPING HYDR ASSY 263
30 1963815 LINKS AND SUPPORTS ON MAST 265
58 1961524 NON-FREEFALL FRONT/REAR 267
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 269
60 1956026 LESS FREEFALL DRUMS 273
71 1954598 OPERATING WIRE ROPE-LOAD LINE 275
72 1954599 OPERATING WIRE ROPE-WHIP LINE 277
1779691 LADDER 279
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 281
A155610 DRIVE PLANETARY 285
74 A188535 INSTALLATION–FRONT DRUM 289
75 A188532 DRUM SHAFT ASSY 291
A155610 DRIVE PLANETARY 295
76 A188536 INSTALLATION–REAR DRUM 299
CONTROLS, ELECTRICAL
6 810119721 ELECTRIC CAB ASSY 301
9 1956025 ESI ROTATING BED 303
9 810119726 OPERATORS CAB JUNCTION BOX 305
11 810119729 ELECTRIC CAB ASSY 307
19 81011975Z CONSOLE CONTROL ASSY 311
1955251 RIGHT SIDE CONTROL CONSOLE 313
6726640 SWITCH 315
6726660 SWITCH 317
6726660 SWITCH 319
1955261 LEFT SIDE CONTROL CONSOLE 321
6727640 CONTROL HANDLE 323
6726680 SWITCH 325
6726690 SWITCH 327
6726690 SWITCH 329
810163431 CONSOLE CONTROL ASSY 331
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
23 810170468 CONSOLE FRONT ASSY 333
24 810170469 CONSOLE FRONT ASSY 337
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 341
46 80085773 CONSOLE OVERHEAD ASSY, T4F 343
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 345
195602D ELECTRICAL CONTROL WIRING 347
1958745 GREASE PUMP 351
A121370 GREASE PUMP 353
1961523 HYD. PIPING, AUX DRUM PREP. 357
810093954 ELECTRIC POWER PLANT ASSY 359
810193061 PIPING HYD ASSY. HI PRESS. ACC 363
1958179 VALVE ASSEMBLY 367
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 369
7041130 VALVE, DOUBLE COUNTERBALANCE 371
810140062 PIPING HYDR ASSY 375
810140302 PIPING HYDR ASSY 377
810140311 PIPING HYD. ASSY ROTATING BED 381
810140317 PIPING HYDR ASSY 387
810140324 TANK HYDRAULIC ASSY T 389
1961521 HYDRAULIC PIPING 395
7041300 VALVE, LINE-MOUNTED SHUTTLE 399
195602K ELEC. CONTROL WIRING ASSEMBLY 401
1955533 ROOF BEAM FOR MODEL 999 403
7 0222066 200 HOUR SERVICE KIT, MODEL 9 405
90020923 SERVICE KIT, 500 HOUR QSL9 T4 407
32 810329592 AIR COND & HEAT ASSY STD OPT 411
2014080 AIR CONDITIONER KIT 413
A002570 HEATER & A/C UNIT 415
A002620 DUCT AIR 417
810167690 AIR COND & HEATER UNIT OUTSIDE 419
37 810093952 ELECTRIC POWER PLANT ASSY 421
46 900227305 KIT SERVICE, 1000 HR QSL9 T4- 423
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
90022730 999 SERVICE KIT 1000 HRS T4 425
56 80073636 STD CAB T4 COMPONENTS 427
810093955 ELECTRIC POWER PLANT ASSY 429
84029149 WIRING TROUGH ASSY T4F STD CAB 433
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 437
A146369 JOINT ROTATING UNION 439
2 810058672 #40246 48-INCH CRAWLER TREADS 441
3 1953752 WITH CARBODY JACKING INSTALL 443
810017760 CYLINDER HYD 445
4 1953753 CROSS 447
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 451
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 453
810000090 MOTOR HYD 457
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 461
6253390 SHAFT DRIVE ASSEMBLY 465
A167430 GEARBOX 467
810073500 GEARBOX 469
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 473
8 1957531 HYDRAULIC PIPING, CRAWLER 477
1957549 VALVE ASSEMBLY FOR LO 479
8 810058674 CYLINDER AND HAND PUMP 481
3856530 JACK CYLINDER 483
A041430 PUMP 485
9 1957532 HYDRAULIC PIPING, CARBODY 489
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 491
10 1957543 VALVE ASSEMBLY FOR LO 493
10 810058676 CRAWLER HANDLING CHAIN SLING 495
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 499
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 503
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 505
13 810337381 LUBE SYST 509
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 511
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
14 810337383 MOUNTING BRACKET FOR GREASING 513
16 810337385 GREASE PUMP, 999/15000 T4 517
A121370 GREASE PUMP 519
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 523
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 525
6462460 SOCKET/WEDGE, 1″ (26 MM) 527
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 529
3 81032571 #82 BOOM BUTT 531
1687792 BOOM INDICATOR ASSY 533
1954671 PHYSICAL BOOM STOPS 535
1955491 ESI, BOOM LIMIT 537
1956025 ESI ROTATING BED 539
1963831 WIRE ROPE GUIDE ASSEMBLY 543
1767129 SHEAVE CROSBY #801645 545
1963834 PLATFORM-HANDLING LINKS 549
1963981 #82 BOOM BUTT ASSEMBLY 551
O-569 #82 BOOM LACINGS SERVICE GROUP 555
A114641 PIPING HYDR ASSY 557
3759409 COUPLER ASSEMBLY 561
3759419 NIPPLE ASSEMBLY 563
3754400 NIPPLE ASSEMBLY 565
7041570 VALVE, SEQUENCE/FLOW CONTROL 567
810172122 CAT WALK 569
1794911 AUX DRUM 571
179491A DRUM ASSEMBLY-AUXILIA 575
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 579
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 581
2721410 BRAKE ASSY. 583
810000080 MOTOR 587
3852250 CYLINDER, HYDRAULIC 593
1794912 DRUM ASSEMBLY-AUXILIA 595
1794913 DRUM ASSEMBLY-AUXILIA 597
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
1794914 DRUM ASSEMBLY-AUXILIA 599
1796471 HYD VALVE INSTALL 601
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 603
7041480 VALVE MANIFOLD ASSEMBLY 605
1959461 BOOM BUTT SUPPORT ASSEMBLY 607
1959462 PINS 609
1779691 LADDER 611
4 80073306 BOOM BUTT MTD DRUM INSTAL 613
1956025 ESI ROTATING BED 615
A114641 PIPING HYDR ASSY 617
3759409 COUPLER ASSEMBLY 621
3759419 NIPPLE ASSEMBLY 623
3754400 NIPPLE ASSEMBLY 625
7041570 VALVE, SEQUENCE/FLOW CONTROL 627
1794911 AUX DRUM 629
179491A DRUM ASSEMBLY-AUXILIA 633
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 637
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 639
2721410 BRAKE ASSY. 641
810000080 MOTOR 645
3852250 CYLINDER, HYDRAULIC 651
1794912 DRUM ASSEMBLY-AUXILIA 653
1796471 HYD VALVE INSTALL 655
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 657
7041480 VALVE MANIFOLD ASSEMBLY 659
6 80073319 BOOM BUTT SUPPORT INSTAL 661
1959461 BOOM BUTT SUPPORT ASSEMBLY 663
1959462 PINS 665
12 81032573 #82 40FT BOOM TOP 667
1770421 LOWER BOOM POINT F/#22 EL BOOM 669
1771234 LINK W/290039 BUSHING 671
1712501 SHEAVE ASSY 673
1770422 SPACERS WITH-2-SHEAVES BM PT 675
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
1770423 FOR-7-SHEAVE BOOM POINT 677
1712501 SHEAVE ASSY 679
1770425 FOR-8-SHEAVE BOOM POINT 681
1712501 SHEAVE ASSY 683
1771919 WIRE ROPE GUIDE ASSY 685
1776121 UPPER, PORTION-UPPER 687
1776123 CLAMPS, LUFFING JIB 689
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 691
1796734 ROLLER W/2-162801 BUS 693
1955492 FOR #82-#22L 695
1955494 FOR #82-#22L HEAVY LIFT OR 697
1955498 FOR #82-#22L WITH SECOND 699
1956271 LOAD SENSOR INSTRUMENTED 701
1956281 LOAD SENSOR INSTRUMENTED 703
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 705
1957489 SWITCH ASSEMBLY BLOCK 707
1770784 LEVER 709
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 711
1957499 SWITCH ASSEMBLY BLOCK 713
1770804 LEVER 715
1959661 LOAD SENSOR INSTRUMENTED 717
1964852 AUTOMATIC JIB STOP SWITCHES, 719
810088299 SIGN BOOM 721
A010243 TOP 40 FT ASSEMBLY 723
1770421 LOWER BOOM POINT F/#22 EL BOOM 725
1771234 LINK W/290039 BUSHING 727
1712501 SHEAVE ASSY 729
810168982 PLATFORM CATWALK ASSY 731
A010251 TOP 40 FT, #82 BOOM 733
810168982 PLATFORM CATWALK ASSY 735
13 80073492 UP BOOM BUTT MTD DRUM INSTALL 737
1776121 UPPER, PORTION-UPPER 739
1776123 CLAMPS, LUFFING JIB 741
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
34 81032599 INSERT 10FT ASSEMBLY #82 BOOM 743
810169001 PLATFORM CATWALK ASSY 745
A010181 INSERT 10 FT ASSEMBLY 747
A010198 INSERT 10 FT 751
O-569 #82 BOOM LACINGS SERVICE GROUP 755
810169001 PLATFORM CATWALK ASSY 757
A010198 INSERT 10 FT 761
O-569 #82 BOOM LACINGS SERVICE GROUP 765
1961891 WIRE ROPE GUIDE ASSEMBLY 767
1767129 SHEAVE CROSBY #801645 769
35 81032600 20FT #82 BOOM INSERT 771
1954551 20FT #82 BOOM INSERT, 775
O-569 #82 BOOM LACINGS SERVICE GROUP 779
1954633 STRAPS 781
810169012 PLATFORM CATWALK ASSY 783
810169012 PLATFORM CATWALK ASSY 785
37 81032601 40FT #82 BOOM INSERT 787
1954561 40FT #82 BOOM INSERT, 791
O-569 #82 BOOM LACINGS SERVICE GROUP 795
1954643 STRAPS 797
810169021 PLATFORM CATWALK ASSY 799
810169021 PLATFORM CATWALK ASSY 801
38 81032601 40FT #82 BOOM INSERT 803
1954561 40FT #82 BOOM INSERT, 807
O-569 #82 BOOM LACINGS SERVICE GROUP 811
1954643 STRAPS 813
810169021 PLATFORM CATWALK ASSY 815
810169021 PLATFORM CATWALK ASSY 817
39 81032601 40FT #82 BOOM INSERT 819
1954561 40FT #82 BOOM INSERT, 823
O-569 #82 BOOM LACINGS SERVICE GROUP 827
1954643 STRAPS 829
810169021 PLATFORM CATWALK ASSY 831
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 08, 2018 Rev: 002
Model Number
999
Serial Number
9991370
Item Part Description Page
810169021 PLATFORM CATWALK ASSY 833
40 81032601 40FT #82 BOOM INSERT 835
1954561 40FT #82 BOOM INSERT, 839
O-569 #82 BOOM LACINGS SERVICE GROUP 843
1954643 STRAPS 845
810169021 PLATFORM CATWALK ASSY 847
810169021 PLATFORM CATWALK ASSY 849
41 81032602 40FT #82 BOOM INSERT 851
1954571 40FT #82 BOOM INSERT 855
O-569 #82 BOOM LACINGS SERVICE GROUP 859
1954653 STRAPS 861
810169022 PLATFORM CATWALK ASSY 863
44 81032605 UPPER BOOM POINT ASSEMBLY 865
1704191 UPPER BOOM POINT ASSEMBLY 867
1704193 SHEAVE FOR 1″ WIRE ROPE 869
1712501 SHEAVE ASSY 871
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 873
1770804 LEVER 875
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 877
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 879
51 2365030 BLOCK, HOOK 881
57 810231640 HOOK BLOCK 883
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 885
6462460 SOCKET/WEDGE, 1″ (26 MM) 887
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 889
65 1954591 BOOM RIGGING 891
67 1958911 WIND SPEED INDICATOR ASSEMBLY 895
69 1958915 BRACKET FOR WIND SPEED IND 897
74 1958913 ENGLISH WIND SPEED INDICATOR 901
4894170 INDICATOR INCLUDES 60 FT CABLE 903
A044140 SENSOR, WIND SPEED 905