Manitowoc Crane 999 Parts Manual SN 9991382 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991382 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (SN 9991382) is a downloadable PDF guide for maintenance. It includes detailed specifications, diagrams, and part numbers, ensuring accurate component identification for efficient operational support.

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Manitowoc Crane 999 Parts Manual SN 9991382 – PDF DOWNLOAD

Language : English
Pages : 969
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991382 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST ASSEMBLY 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y OPERATORS CAB ASSEMBLY, WITH 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE CONTROL ASSY 119
84023474 DISPLAY DRUM DIR INDICATOR 121
81032911 ESI, CAB 123
810116150 SEAT 125
81016758 ENGINE THROTTLE CONTROL 127
3 80073538 STD CAB COMPONENTS INSTALL 129
195602F ESI ROTATING BED 133
1957392 LEVEL 135
1960082 ALARM 137
5 0222055 STANDARD TOOLS 139
6 0222062 CORROSION PREVENTATIVE SPRAY 141
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 143
9 1794749 COVERS FOR LEFT SIDE WINDOWS 145
10 80089283 DECAL INSTL-CRANESTAR 147
12 80089348 DECAL INSTL-MAIN PARTS BOXES 149
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 153
1762861 PINPULLER ASSY, BOOM HINGE 155
3856070 CYLINDER 157
1952921 BOOM HOIST ASSEMBLY 161
5364940 MOTOR HYD 165
5364694 KIT, EQ CONTROL 167
5364554 KIT, PCOR REPAIR 169
1954151 SWING DRIVE ASSEMBLY 171
1955531 CAB REAR SUPPORT ASSEMBLY 173
1956141 RATCHET AND PAWL-FRONT DRUM 175
1957654 LEVER 177
1957664 PAWL W/289823 BUSHING 179
3855980 CYLINDER, HYDRAULIC 181
1956151 RATCHET AND PAWL-REAR DRUM 183
1955454 LEVER 185
1955474 PAWL 187
3855980 CYLINDER, HYDRAULIC 189
1956161 RATCHET AND PAWL-BOOM HOIST 191
1957674 LEVER 193
3855980 CYLINDER, HYDRAULIC 195
1957391 CAB MOUNTING ASSEMBLY 199
1962182 PLATFORM ASSY 201
810094013 ENCLOSURE 203
810144811 ENCLOSURE, ENGINE COVER 205
A116648 ENCLOSURE ASSY 209
4113740 CAP END RIGHT SIDE FRONT 211
4113880 DOOR LARGE RIGHT SIDE 215
4113750 DOOR LARGE FRONT LEFT SIDE FR 219
4113760 DOOR LARGE LEFT SIDE REAR ENCL 223
4113800 CAP END LS FRONT 225
4113810 CAP END LS REAR ENCLOSURE ASSY 227
810230990 ENCLOSURE, RADIATOR 229
4113770 DOOR PANEL ASSY 231
810144842 ENCLOSURE, COOLER SURROUND 233
810297251 ENGINE INSTALL QSL9 T4F 380HP 235
810297271 ENGINE INSTALLATION 239
81041227 CLUTCH RELEASE POWERED 12V 243
A097352 CLUTCH ASSY 247
810155850 CLUTCH 249
810297341 AIR CLEANER INSTL 251
810297361 EXHAUST ASSY 255
810297371 COOLER ASSY 259
810156762 COOLER SUBASSY SHROUD 263
810217830 COOLER ASSY QSL9 T4F 267
810118760 MOTOR HYDR PISTON FIXED 269
90022127 MOTOR COMPONENTS 271
90022144 ROTARY GROUP 273
810297381 BATTERY ASSY CUMMINS QSL9 T4F 277
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 281
80086497 PUMP. DEF SUPPLY MODULE 12V 285
810219310 MANIFOLD ASSY 287
810297401 FUEL CIRCUIT 289
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 297
810329591 AIR COND & HEAT ASSY QSL9 T4F 301
A103211 TANK FUEL ASSY 305
A104282 TANK FUEL ASSY 165 GA 307
A104292 TANK FUEL ASSY 35 GAL 309
A105101 PLATFORM ASSY 311
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 313
69 80090647 DECAL INSTL-LIMIT & LOAD IND 315
80 1956881 COUNTERWEIGHT ASSEMBLY 319
81 1956884 COUNTERWEIGHTS 321
UPPERWORKS MACHINERY
12 1961522 HYD LINES INSTAL LESS AUX DRUM 323
14 810140310 PIPING HYDR ASSY 325
19 1963816 WIRE ROPE 327
28 810140319 PIPING HYDR ASSY 329
30 1963815 LINKS AND SUPPORTS ON MAST 331
58 1961524 NON-FREEFALL FRONT/REAR 333
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 335
60 1956026 LESS FREEFALL DRUMS 339
71 1954598 OPERATING WIRE ROPE-LOAD LINE 341
72 1954599 OPERATING WIRE ROPE-WHIP LINE 343
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 345
A155610 DRIVE PLANETARY 349
A189070 KIT, BREATHER 353
74 A188535 INSTALLATION–FRONT DRUM 355
75 A188532 DRUM SHAFT ASSY 357
A155610 DRIVE PLANETARY 361
A189070 KIT, BREATHER 365
76 A188536 INSTALLATION–REAR DRUM 367
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 371
11 810329115 ESI OPT 5 ADD W/TIER 4 373
13 1955253 RIGHT SIDE CONSOLE LESS AUX 375
23 810170468 CONSOLE FRONT ASSY 377
24 810170469 CONSOLE FRONT ASSY 381
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 385
46 80085773 CONSOLE OVERHEAD ASSY, T4F 387
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 389
195602D ELECTRICAL CONTROL WIRING 391
1958745 GREASE PUMP 395
A121370 GREASE PUMP 397
1961523 HYD. PIPING, AUX DRUM PREP. 401
810093954 ELECTRIC POWER PLANT ASSY 403
810193061 PIPING HYD ASSY. HI PRESS. ACC 407
1958179 VALVE ASSEMBLY 411
7029950 VALVE ASSY,DIRECTIONAL CONTROL 413
7041130 VALVE, DOUBLE COUNTERBALANCE 415
810140062 PIPING HYDR ASSY 419
810140302 PIPING HYDR ASSY 421
810140311 PIPING HYD. ASSY ROTATING BED 425
810140317 PIPING HYDR ASSY 431
810140324 TANK HYDRAULIC ASSY T 433
1961521 HYDRAULIC PIPING 439
7041300 VALVE, LINE-MOUNTED SHUTTLE 443
195602K ELEC. CONTROL WIRING ASSEMBLY 445
1955533 ROOF BEAM FOR MODEL 999 447
7 0222066 200 HOUR SERVICE KIT, MODEL 9 449
90020923 SERVICE KIT, 500 HOUR QSL9 T4 451
15 810133223 DRIVE PUMP ASSY 453
32 810329592 AIR COND & HEAT ASSY STD OPT 457
810167690 AIR COND & HEATER UNIT OUTSIDE 459
37 810093952 ELECTRIC POWER PLANT ASSY 461
46 90040034 SERVICE KIT, 1000HR 463
56 80073636 STD CAB T4 COMPONENTS 465
810093955 ELECTRIC POWER PLANT ASSY 467
84029149 WIRING TROUGH ASSY T4F STD CAB 471
85 810133221 DRIVE PUMP ASSY 473
5827270 PUMP HYD 475
7041720 KIT, VALVE 477
5827600 PUMP HYD VARIABLE DISPLACEMENT 485
7041720 KIT, VALVE 489
5827610 PUMP HYD VARIABLE DISPLACEMENT 493
5827620 PUMP HYD VARIABLE DISPLACEMENT 497
86 810133223 DRIVE PUMP ASSY 501
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 503
5827640 PUMP 505
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 509
A146369 JOINT ROTATING UNION 511
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 513
8 1957531 HYDRAULIC PIPING, CRAWLER 517
1957549 VALVE ASSY FOR LOWERWORKS 519
8 810058674 CYLINDER AND HAND PUMP 521
3856530 JACK CYLINDER 523
A041430 PUMP HYD HAND 525
11 810337381 LUBE SYST 529
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 533
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 535
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 537
14 810337383 MOUNTING BRACKET FOR GREASING 539
16 810337385 GREASE PUMP, 999/15000 T4 543
A121370 GREASE PUMP 545
19 81005867 CRAWLER ASSEMBLY, W/SELF ERECT 547
810337389 LUBE SYST CRAWLERS, W/O LIFT A 549
81033738D LUBE SYST CRAWLERS 553
81005867C CRAWLER ASSY 557
81005867D CRAWLER ASSY 559
810059243 CRAWLER DRIVE ASSEMBLY 561
6253390 SHAFT DRIVE ASSEMBLY 565
A167430 GEARBOX 567
810073500 GEARBOX 569
810059244 CRAWLER DRIVE ASSY BRAKES AND 573
2721420 BRAKE, TRAVEL 575
2721470 BRAKE 577
2721425 BRAKE SEAL PLUS DISK KIT 579
810000090 MOTOR HYD 583
810058673 CRAWLER HANDLING LIFTING LEVER 587
ATTACHMENTS
3 81032571 #82 BOOM BUTT 589
1687792 BOOM INDICATOR ASSY 591
1954671 PHYSICAL BOOM STOPS 593
1955491 ESI, BOOM LIMIT 595
1956025 ESI ROTATING BED 597
1963831 WIRE ROPE GUIDE ASSEMBLY 601
1767129 SHEAVE ASSY 603
1963834 PLATFORM-HANDLING LINKS 607
1963981 #82 BOOM BUTT ASSY 609
O-569 #82 BOOM LACINGS SERVICE GROUP 613
A114641 HYD LINES INSTL BOOM BUTT AUX 615
3759409 COUPLER ASSEMBLY 619
3759419 NIPPLE ASSEMBLY 621
3754400 NIPPLE ASSEMBLY 623
7041570 VALVE, SEQUENCE/FLOW CONTROL 625
810172122 CAT WALK 627
1794911 AUX DRUM 629
179491A DRUM ASSEMBLY-AUXILIA 633
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 637
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 639
2721410 BRAKE ASSY. 641
810000030 MOTOR HYD 645
5364694 KIT, EQ CONTROL 647
5364544 KIT, MULTIFUNCTION BLOCK 649
5364554 KIT, PCOR REPAIR 651
3852250 CYLINDER, HYDRAULIC 653
1794912 DRUM ASSEMBLY-AUXILIA 655
1794913 DRUM ASSEMBLY-AUXILIA 657
1794914 DRUM ASSEMBLY-AUXILIA 659
1796471 HYD VALVE INSTALL 661
7029950 VALVE ASSY,DIRECTIONAL CONTROL 663
7041480 VALVE MANIFOLD ASSEMBLY 665
1959461 BOOM BUTT SUPPORT ASSEMBLY 667
1959462 PINS 669
1779691 LADDER 671
12 81032573 #82 40FT BOOM TOP 673
1770421 LOWER BOOM POINT F/#22 EL BOOM 675
1771234 LINK W/290039 BUSHING 677
1712501 SHEAVE ASSY 679
1770422 SPACERS WITH-2-SHEAVES BM PT 681
1770423 FOR-7-SHEAVE BOOM POINT 683
1712501 SHEAVE ASSY 685
1770425 FOR-8-SHEAVE BOOM POINT 687
1712501 SHEAVE ASSY 689
1771919 WIRE ROPE GUIDE ASSY 691
1776121 UPPER, PORTION-UPPER 693
1776123 CLAMPS, LUFFING JIB 695
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 697
1796734 ROLLER W/2-162801 BUS 699
1955492 ESI BOOM WIRING #82-#22L HLT 701
1955494 ESI BOOM WIRING FOR #82 703
1955498 ELEC WIRING #82-22L W/2ND LINE 705
1956271 LOAD SENSOR INSTRUMENTED 707
1956281 LOAD SENSOR INSTRUMENTED 709
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 711
1957489 SWITCH ASSEMBLY BLOCK 713
1770784 LEVER 715
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 717
1957499 SWITCH ASSEMBLY BLOCK 719
1770804 LEVER 721
1959661 LOAD SENSOR INSTRUMENTED 723
1964852 AUTOMATIC JIB STOP SWITCHES 725
810088299 SIGN BOOM 727
A010243 TOP 40 FT ASSY 729
A010251 TOP 40 FT, #82 BOOM 731
810168982 PLATFORM CATWALK ASSY 73324 80088706 DECAL INSTL-999-170′ NO 82 BM 735
80089501 DECAL INSTL-INSERT-DOM SHIP 737
35 81032600 20FT #82 BOOM INSERT 739
195463 20′ INSERT ASSY W/ STRAPS #82 741
81016901 CATWALK ASSY 20′ #22 OR #82 IN 743
37 81032601 40FT #82 BOOM INSERT 745
195464 40′ INSERT ASSY #82 BOOM 747
81016902 CATWALK ASSY 40′ #22/82 INSERT 749
41 81032602 40FT #82 BOOM INSERT 751
195465 40′ INSERT ASSY #82 BOOM W/ BS 753
195457 40′ INSERT WELD #82 BOOM W/ BS 755
81016902 CATWALK ASSY 40′ #22/82 INSERT 757
44 81032605 UPPER BOOM POINT ASSY 759
1704191 UPPER BOOM POINT ASSY 761
1704193 SHEAVE FOR 1″ WIRE ROPE 763
1712501 SHEAVE ASSY 765
170419A PIN FOR DEAD END ANCHOR LINK, 767
1957494 BLOCK UP LIMIT SWITCH ASSY 769
1957499 SWITCH ASSEMBLY BLOCK 771
1770804 LEVER 773
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 775
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 777
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 779
6462460 SOCKET/WEDGE, 1″ (26 MM) 781
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 783
65 1954591 BOOM RIGGING 785
67 1958911 WIND SPEED INDICATOR ASSEMBLY 789
69 1958915 BRACKET FOR WIND SPEED IND 791
74 1958913 ENGLISH WIND SPEED INDICATOR 795
4894170 INDICATOR INCLUDES 60 FT CABLE 797
A044140 SENSOR, WIND SPEED 799