Manitowoc Crane 999 Parts Manual SN 9991385 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991385 – PDF DOWNLOAD

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Manitowoc Crane 999 Parts Manual SN 9991385 – PDF DOWNLOAD

Language : English
Pages : 1097
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991385 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 1961201 DECAL ASSY 69
1815030 BUILDERS DECAL 73
2 1955286 OPERATORS CAB INSTALLATION 75
1788551 HORN ASSY 77
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
1788712 FLOOR MAT 79
3 195528Y OPERATORS CAB ASSEMBLY, WITH 81
195528H CAB OPERATORS W/CUMMINS ENGINE 83
1955482 CAB 87
81032912 CONSOLE CONTROL ASSY 93
1955251 RIGHT SIDE CONTROL CONSOLE 95
6726640 SWITCH 97
6726660 SWITCH 99
6726660 SWITCH 101
1955261 LEFT SIDE CONTROL CONSOLE 103
6727640 CONTROL HANDLE 105
6726680 SWITCH 107
6726690 SWITCH 109
6726690 SWITCH 111
810163431 CONSOLE CONTROL ASSY 113
84023474 DISPLAY DRUM DIR INDICATOR 115
81032911 ESI, CAB 117
810116150 SEAT 119
81016758 ENGINE THROTTLE CONTROL 121
3 80073538 STD CAB COMPONENTS INSTALL 123
195602F ELECTRICAL CONTROL WIRING 127
1957392 LEVEL 129
1960082 ALARM 131
5 0222055 STANDARD, TOOLS FOR MODEL 888 133
6 0222062 CORROSION PREVENTATIVE SPRAY, 135
9 1794749 COVERS FOR LEFT SIDE WINDOWS 137
11 810144322 FREE FALL VALVE INSTALL 139
15 1759161 DECAL, FOR BOOM DISASSEMBLY 141
49 810129711 NAMEPLATE & DECAL ASSY 143
53 1963256 DANGER DECAL FOR REAR DRUM, W 145
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 149
1762861 PINPULLER ASSY, BOOM HINGE 151
3856070 CYLINDER 153
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
1952921 BOOM HOIST ASSEMBLY 157
1954151 SWING DRIVE ASSEMBLY 159
1955531 CAB REAR SUPPORT ASSEMBLY 161
1956141 RATCHET AND PAWL-FRONT DRUM 163
1957654 LEVER 165
1957664 PAWL W/289823 BUSHING 167
3855980 CYLINDER, HYDRAULIC 169
1956151 RATCHET AND PAWL-REAR DRUM 171
1955454 LEVER 173
1955474 PAWL 175
3855980 CYLINDER, HYDRAULIC 177
1956161 RATCHET AND PAWL-BOOM HOIST 179
1957674 LEVER 181
3855980 CYLINDER, HYDRAULIC 183
1957391 CAB MOUNTING ASSEMBLY 187
1962182 PLATFORM ASSY 189
810094013 ENCLOSURE 191
810144811 ENCLOSURE 193
810297251 ENGINE INSTALL QSL9 T4F 380HP 195
810297271 ENGINE INSTALLATION 199
81041227 CLUTCH RELEASE POWERED 12V 203
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 205
A097352 CLUTCH ASSY 207
810297341 AIR CLEANER INSTL 209
810297361 EXHAUST ASSY 213
810297371 COOLER ASSY 217
810156762 COOLER SUBASSY SHROUD 221
810217830 COOLER ASSY QSL9 T4F 225
810118760 MOTOR HYDR PISTON FIXED 227
90022127 MOTOR COMPONENTS 229
90022144 ROTARY GROUP 231
810297381 BATTERY ASSY CUMMINS QSL9 T4F 235
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 239
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
80086497 PUMP. DEF SUPPLY MODULE 12V 243
810219310 MANIFOLD ASSY 245
810297401 FUEL CIRCUIT 247
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 255
810329591 AIR COND & HEAT ASSY QSL9 T4F 259
A103211 TANK FUEL ASSY 263
A104282 TANK FUEL ASSY 165 GA 265
A104292 TANK FUEL ASSY 35 GAL 267
A105101 PLATFORM ASSY 269
63 810144323 FREE FALL VALVE INSTALL 271
80 1956881 COUNTERWEIGHT ASSEMBLY 275
81 1956884 COUNTERWEIGHTS 277
UPPERWORKS MACHINERY
4 80073540 FREE FALL FRONT DRUM INSTALL 279
1956841 DRUM SPEED SENSOR-FRONT DRUM 281
84023078 SENSOR INDICATOR WHEEL ASSY 283
1962481 BRAKE ASSEMBLY 287
1965571 SINGLE FRONT DRUM SHAFT ASSY 291
4655150 GEARBOX HOIST DRIVE 295
2721470 BRAKE 299
2721425 BRAKE SEAL PLUS DISK KIT 301
5 80073541 FREE FALL REAR DRUM INSTALL 303
1956851 DRUM SPEED SENSOR-REAR DRUM 305
84023078 SENSOR INDICATOR WHEEL ASSY 307
1962482 BRAKE ASSEMBLY 311
1965572 SINGLE REAR DRUM SHAFT ASSY 315
4655150 GEARBOX HOIST DRIVE 319
2721470 BRAKE 323
2721425 BRAKE SEAL PLUS DISK KIT 325
7 81014031P PIPING HYDR ASSY 327
9 81014031L PIPING HYDR ASSY 329
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 331
16 810193071 PIPING HYD ASSY. AUX DRUM 335
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
3754400 NIPPLE ASSEMBLY 339
3759409 COUPLER ASSEMBLY 341
3759419 NIPPLE ASSEMBLY 343
4272789 FILTER HEAD 345
19 1963816 WIRE ROPE 347
25 81014031C PIPING HYDR ASSY 349
26 81014031E PIPING HYDR ASSY 351
27 810144321 VALVE ASSY 353
30 1963815 LINKS AND SUPPORTS ON MAST 355
57 80073637 FREE FALL FRONT & REAR 357
1956023 W/FREEFALL FRONT & REAR DRUM 361
1961525 HYD PIPING W/FREEFALL F & R 363
66 1965651 FILTER ASSY FREEFALL 365
71 1954598 OPERATING WIRE ROPE-LOAD LINE 367
72 1954599 OPERATING WIRE ROPE-WHIP LINE 369
1779691 LADDER 371
CONTROLS, ELECTRICAL
7 810329112 ESI OPT 2 W/FRONT DRUM FF 373
8 810329113 ESI OPT 3 W/REAR DRUM FF 375
9 810329110 ESI MANITOWOC SOURCED & INSTAL 379
11 810329115 ESI OPT 5 ADD W/TIER 4 381
15 810329124 CONSOLE CNTL ASSY OPT 4 383
1965291 FRONT DRUM BRAKE PEDAL 385
1965299 PEDAL FRONT DRUM BRAK 387
1965301 REAR DRUM BRAKE PEDAL 389
1965309 PEDAL REAR DRUM BRAKE 391
21 810170463 CONSOLE FRONT ASSY 393
22 810170464 CONSOLE FRONT ASSY 395
23 810170468 CONSOLE FRONT ASSY 397
24 810170469 CONSOLE FRONT ASSY 401
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 405
46 80085773 CONSOLE OVERHEAD ASSY, T4F 407
47 84033341 ESI DRUM DIR IND FIELD MOD 411
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
84023474 DISPLAY DRUM DIR INDICATOR 413
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 415
195602D ELECTRICAL CONTROL WIRING 417
1958745 GREASE PUMP 421
A121370 GREASE PUMP 423
1961523 HYD. PIPING, AUX DRUM PREP. 427
810093954 ELECTRIC POWER PLANT ASSY 429
810193061 PIPING HYD ASSY. HI PRESS. ACC 433
1958179 VALVE ASSEMBLY 437
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 439
7041130 VALVE, DOUBLE COUNTERBALANCE 441
810140062 PIPING HYDR ASSY 445
810140302 PIPING HYDR ASSY 447
810140311 PIPING HYD. ASSY ROTATING BED 451
810140317 PIPING HYDR ASSY 457
810140324 TANK HYDRAULIC ASSY T 459
1961521 HYDRAULIC PIPING 465
7041300 VALVE, LINE-MOUNTED SHUTTLE 469
195602K ELEC. CONTROL WIRING ASSEMBLY 471
1955533 ROOF BEAM FOR MODEL 999 473
7 0222066 200 HOUR SERVICE KIT, MODEL 9 475
90020923 SERVICE KIT, 500 HOUR QSL9 T4 477
23 810133224 DRIVE PUMP ASSY 479
810136130 PUMP HYDR GEAR 481
24 810140041 PIPING HYDR ASSY 483
32 810329592 AIR COND & HEAT ASSY STD OPT 487
810167690 AIR COND & HEATER UNIT OUTSIDE 489
37 810093952 ELECTRIC POWER PLANT ASSY 491
46 90040034 SERVICE KIT, 1000HR 493
56 80073636 STD CAB T4 COMPONENTS 495
810093955 ELECTRIC POWER PLANT ASSY 497
84029149 WIRING TROUGH ASSY T4F STD CAB 501
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
85 810133221 DRIVE PUMP ASSY 503
5827270 PUMP HYD 505
5827600 PUMP HYD VARIABLE DISPLACEMENT 513
5827610 PUMP HYD VARIABLE DISPLACEMENT 517
5827620 PUMP HYD VARIABLE DISPLACEMENT 521
86 810133222 DRIVE PUMP ASSY, AUX HOI 525
5827380 PUMP HYD 527
A179060 DRIVE PUMP 531
87 810133224 DRIVE PUMP ASSY 533
810136130 PUMP HYDR GEAR 535
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 539
A146369 JOINT ROTATING UNION 541
2 810058672 #40246 48-INCH CRAWLER TREADS 543
3 1953752 WITH CARBODY JACKING INSTALL 545
810017760 CYLINDER HYD 547
4 1953753 CROSS 549
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 553
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 555
810000090 MOTOR HYD 559
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 563
6253390 SHAFT DRIVE ASSEMBLY 567
A167430 GEARBOX 569
810073500 GEARBOX 571
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 575
8 1957531 HYDRAULIC PIPING, CRAWLER 579
1957549 VALVE ASSEMBLY FOR LO 581
8 810058674 CYLINDER AND HAND PUMP 583
3856530 JACK CYLINDER 585
A041430 PUMP 587
9 1957532 HYDRAULIC PIPING, CARBODY 591
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 593
10 1957543 VALVE ASSEMBLY FOR LO 595
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
10 810058676 CRAWLER HANDLING CHAIN SLING 597
11 810337381 LUBE SYST 601
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 605
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 609
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 611
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 613
14 810337383 MOUNTING BRACKET FOR GREASING 615
16 810337385 GREASE PUMP, 999/15000 T4 619
A121370 GREASE PUMP 621
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 625
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 627
6462460 SOCKET/WEDGE, 1″ (26 MM) 629
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 631
3 81032571 #82 BOOM BUTT 633
1687792 BOOM INDICATOR ASSY 635
1954671 PHYSICAL BOOM STOPS 637
1955491 ESI, BOOM LIMIT 639
1956025 ESI ROTATING BED 641
1963831 WIRE ROPE GUIDE ASSEMBLY 645
1767129 SHEAVE CROSBY #801645 647
1963834 PLATFORM-HANDLING LINKS 651
1963981 #82 BOOM BUTT ASSEMBLY 653
O-569 #82 BOOM LACINGS SERVICE GROUP 657
A114641 PIPING HYDR ASSY 659
3759409 COUPLER ASSEMBLY 663
3759419 NIPPLE ASSEMBLY 665
3754400 NIPPLE ASSEMBLY 667
7041570 VALVE, SEQUENCE/FLOW CONTROL 669
810172122 CAT WALK 671
1794911 AUX DRUM 673
179491A DRUM ASSEMBLY-AUXILIA 677
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 681
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 683
2721410 BRAKE ASSY. 685
810000080 MOTOR 689
3852250 CYLINDER, HYDRAULIC 695
1794912 DRUM ASSEMBLY-AUXILIA 697
1794913 DRUM ASSEMBLY-AUXILIA 699
1794914 DRUM ASSEMBLY-AUXILIA 701
1796471 HYD VALVE INSTALL 703
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 705
7041480 VALVE MANIFOLD ASSEMBLY 707
1959461 BOOM BUTT SUPPORT ASSEMBLY 709
1959462 PINS 711
1779691 LADDER 713
6 80073319 BOOM BUTT SUPPORT INSTAL 715
1959461 BOOM BUTT SUPPORT ASSEMBLY 717
1959462 PINS 719
12 81032573 #82 40FT BOOM TOP 721
1770421 LOWER BOOM POINT F/#22 EL BOOM 723
1771234 LINK W/290039 BUSHING 725
1712501 SHEAVE ASSY 727
1770422 SPACERS WITH-2-SHEAVES BM PT 729
1770423 FOR-7-SHEAVE BOOM POINT 731
1712501 SHEAVE ASSY 733
1770425 FOR-8-SHEAVE BOOM POINT 735
1712501 SHEAVE ASSY 737
1771919 WIRE ROPE GUIDE ASSY 739
1776121 UPPER, PORTION-UPPER 741
1776123 CLAMPS, LUFFING JIB 743
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 745
1796734 ROLLER W/2-162801 BUS 747
1955492 FOR #82-#22L 749
1955494 FOR #82-#22L HEAVY LIFT OR 751
1955498 FOR #82-#22L WITH SECOND 753
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
1956271 LOAD SENSOR INSTRUMENTED 755
1956281 LOAD SENSOR INSTRUMENTED 757
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 759
1957489 SWITCH ASSEMBLY BLOCK 761
1770784 LEVER 763
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 765
1957499 SWITCH ASSEMBLY BLOCK 767
1770804 LEVER 769
1959661 LOAD SENSOR INSTRUMENTED 771
1964852 AUTOMATIC JIB STOP SWITCHES, 773
810088299 SIGN BOOM 775
A010243 TOP 40 FT ASSEMBLY 777
1770421 LOWER BOOM POINT F/#22 EL BOOM 779
1771234 LINK W/290039 BUSHING 781
1712501 SHEAVE ASSY 783
810168982 PLATFORM CATWALK ASSY 785
A010251 TOP 40 FT, #82 BOOM 787
810168982 PLATFORM CATWALK ASSY 789
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 791
810169001 PLATFORM CATWALK ASSY 793
A010181 INSERT 10 FT ASSEMBLY 795
A010198 INSERT 10 FT 799
O-569 #82 BOOM LACINGS SERVICE GROUP 803
810169001 PLATFORM CATWALK ASSY 805
A010198 INSERT 10 FT 809
O-569 #82 BOOM LACINGS SERVICE GROUP 813
35 81032600 20FT #82 BOOM INSERT 815
1954551 20FT #82 BOOM INSERT, 819
O-569 #82 BOOM LACINGS SERVICE GROUP 823
1954633 STRAPS 825
810169012 PLATFORM CATWALK ASSY 827
810169012 PLATFORM CATWALK ASSY 829
37 81032601 40FT #82 BOOM INSERT 831
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 15, 2018 Rev: 001
Model Number
999
Serial Number
9991385
Item Part Description Page
1954561 40FT #82 BOOM INSERT, 835
O-569 #82 BOOM LACINGS SERVICE GROUP 839
1954643 STRAPS 841
810169021 PLATFORM CATWALK ASSY 843
810169021 PLATFORM CATWALK ASSY 845
38 81032601 40FT #82 BOOM INSERT 847
1954561 40FT #82 BOOM INSERT, 851
O-569 #82 BOOM LACINGS SERVICE GROUP 855
1954643 STRAPS 857
810169021 PLATFORM CATWALK ASSY 859
810169021 PLATFORM CATWALK ASSY 861
41 81032602 40FT #82 BOOM INSERT 863
1954571 40FT #82 BOOM INSERT 867
O-569 #82 BOOM LACINGS SERVICE GROUP 871
1954653 STRAPS 873
810169022 PLATFORM CATWALK ASSY 875
44 81032605 UPPER BOOM POINT ASSEMBLY 877
1704191 UPPER BOOM POINT ASSEMBLY 879
1704193 SHEAVE FOR 1″ WIRE ROPE 881
1712501 SHEAVE ASSY 883
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 885
1770804 LEVER 887
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 889
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 891
51 2365030 BLOCK, HOOK 893
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 895
6462460 SOCKET/WEDGE, 1″ (26 MM) 897
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 899
65 1954591 BOOM RIGGING 901
67 1958911 WIND SPEED INDICATOR ASSEMBLY 905
69 1958915 BRACKET FOR WIND SPEED IND 907
74 1958913 ENGLISH WIND SPEED INDICATOR 911