Manitowoc Crane 999 Parts Manual SN 9991391 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991391 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (SN 9991391) is a crucial PDF guide for assembly, disassembly, and maintenance. Featuring part numbers, schematics, and troubleshooting tips, it supports efficient repairs, ensuring optimal crane performance. Download for essential assistance.

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Manitowoc Crane 999 Parts Manual SN 9991391 – PDF DOWNLOAD

Language : English
Pages : 1055
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991391 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 GEARBOX PLANETARY 7
1954371 PIN PULLER ASSY, CWT 13
3856480 CYLINDER ASSEMBLY 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM 29
1963811 MAST ASSEMBLY–MODEL 999 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST PARTS ASSEMBLED 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BU 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT PENDANT 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y OPERATORS CAB ASSEMBLY, WITH 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE CONTROL ASSY 119
84023474 DISPLAY DRUM DIR INDICATOR 121
81032911 ESI, CAB 123
810116150 SEAT 125
81016758 ENGINE THROTTLE CONTROL 127
3 80073538 STD CAB COMPONENTS INSTALL 129
195602F ELECTRICAL CONTROL WIRING 133
1957392 LEVEL 135
1960082 ALARM 137
5 0222055 STANDARD, TOOLS FOR MODEL 888 139
6 0222062 CORROSION PREVENTATIVE SPRAY, 141
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 143
9 1794749 COVERS FOR LEFT SIDE WINDOWS 145
10 80089283 DECAL INSTL-CRANESTAR 147
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
12 80089348 DECAL INSTL-MAIN PARTS BOXES 149
29 80088716 DECAL INSTL-999-220′ NO 82 BM 151
80089501 DECAL INSTL-INSERT-DOM SHIP 153
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 157
1762861 PINPULLER ASSY, BOOM HINGE 159
3856070 CYLINDER 161
1952921 BOOM HOIST ASSEMBLY 165
1954151 SWING DRIVE ASSEMBLY 167
1955531 CAB REAR SUPPORT ASSEMBLY 169
1956141 RATCHET AND PAWL-FRONT DRUM 171
1957654 LEVER 173
1957664 PAWL W/289823 BUSHING 175
3855980 CYLINDER, HYDRAULIC 177
1956151 RATCHET AND PAWL-REAR DRUM 179
1955454 LEVER 181
1955474 PAWL 183
3855980 CYLINDER, HYDRAULIC 185
1956161 RATCHET AND PAWL-BOOM HOIST 187
1957674 LEVER 189
3855980 CYLINDER, HYDRAULIC 191
1957391 CAB MOUNTING ASSEMBLY 195
1962182 PLATFORM ASSY 197
810094013 ENCLOSURE 199
810144811 ENCLOSURE 201
810297251 ENGINE INSTALL QSL9 T4F 380HP 203
810297271 ENGINE INSTALLATION 207
81041227 CLUTCH RELEASE POWERED 12V 211
A097351 CLUTCH ASSEMBLY, W/HOUSING AND 213
A097352 CLUTCH ASSY 215
810297341 AIR CLEANER INSTL 217
810297361 EXHAUST ASSY 221
810297371 COOLER ASSY 225
810156762 COOLER SUBASSY SHROUD 229
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
810217830 COOLER ASSY QSL9 T4F 233
810118760 MOTOR HYDR PISTON FIXED 235
90022127 MOTOR COMPONENTS 237
90022144 ROTARY GROUP 239
810297381 BATTERY ASSY CUMMINS QSL9 T4F 243
810297391 EXHAUST ASSY.DEF-COOLANT INSTL 247
80086497 PUMP. DEF SUPPLY MODULE 12V 251
810219310 MANIFOLD ASSY 253
810297401 FUEL CIRCUIT 255
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 263
810329591 AIR COND & HEAT ASSY QSL9 T4F 267
A103211 TANK FUEL ASSY 271
A104282 TANK FUEL ASSY 165 GA 273
A104292 TANK FUEL ASSY 35 GAL 275
A105101 PLATFORM ASSY 277
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 279
69 80090647 DECAL INSTL-LIMIT & LOAD IND 281
80 1956881 COUNTERWEIGHT ASSEMBLY 285
81 1956884 COUNTERWEIGHTS 287
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 289
16 810193071 PIPING HYD ASSY. AUX DRUM 293
3754400 NIPPLE ASSEMBLY 297
3759409 COUPLER ASSEMBLY 299
3759419 NIPPLE ASSEMBLY 301
4272789 FILTER HEAD 303
19 1963816 WIRE ROPE 305
28 810140319 PIPING HYDR ASSY 307
30 1963815 LINKS AND SUPPORTS ON MAST 309
58 1961524 NON-FREEFALL FRONT/REAR 311
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 313
60 1956026 LESS FREEFALL DRUMS 317
71 1954598 OPERATING WIRE ROPE-LOAD LINE 319
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
72 1954599 OPERATING WIRE ROPE-WHIP LINE 321
1779691 LADDER 323
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 325
A155610 DRIVE PLANETARY 329
74 A188535 INSTALLATION–FRONT DRUM 333
75 A188532 DRUM SHAFT ASSY 335
A155610 DRIVE PLANETARY 339
76 A188536 INSTALLATION–REAR DRUM 343
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 347
11 810329115 ESI OPT 5 ADD W/TIER 4 349
23 810170468 CONSOLE FRONT ASSY 351
24 810170469 CONSOLE FRONT ASSY 355
45 80084585 CONSOLE FRONT, PUMP DISCONNECT 359
46 80085773 CONSOLE OVERHEAD ASSY, T4F 361
47 84033341 ESI DRUM DIR IND FIELD MOD 365
84023474 DISPLAY DRUM DIR INDICATOR 367
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 369
195602D ELECTRICAL CONTROL WIRING 371
1958745 GREASE PUMP 375
A121370 GREASE PUMP 377
1961523 HYD. PIPING, AUX DRUM PREP. 381
810093954 ELECTRIC POWER PLANT ASSY 383
810193061 PIPING HYD ASSY. HI PRESS. ACC 387
1958179 VALVE ASSEMBLY 391
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 393
7041130 VALVE, DOUBLE COUNTERBALANCE 395
810140062 PIPING HYDR ASSY 399
810140302 PIPING HYDR ASSY 401
810140311 PIPING HYD. ASSY ROTATING BED 405
810140317 PIPING HYDR ASSY 411
810140324 TANK HYDRAULIC ASSY T 413
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
1961521 HYDRAULIC PIPING 419
7041300 VALVE, LINE-MOUNTED SHUTTLE 423
195602K ELEC. CONTROL WIRING ASSEMBLY 425
1955533 ROOF BEAM FOR MODEL 999 427
7 0222066 200 HOUR SERVICE KIT, MODEL 9 429
90020923 SERVICE KIT, 500 HOUR QSL9 T4 431
32 810329592 AIR COND & HEAT ASSY STD OPT 435
810167690 AIR COND & HEATER UNIT OUTSIDE 437
37 810093952 ELECTRIC POWER PLANT ASSY 439
46 90040034 SERVICE KIT, 1000HR 441
56 80073636 STD CAB T4 COMPONENTS 443
810093955 ELECTRIC POWER PLANT ASSY 445
84029149 WIRING TROUGH ASSY T4F STD CAB 449
85 810133221 DRIVE PUMP ASSY 451
5827270 PUMP HYD 453
5827600 PUMP HYD VARIABLE DISPLACEMENT 461
5827610 PUMP HYD VARIABLE DISPLACEMENT 465
5827620 PUMP HYD VARIABLE DISPLACEMENT 469
86 810133222 DRIVE PUMP ASSY, AUX HOI 473
5827380 PUMP HYD 475
A179060 DRIVE PUMP 479
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 481
5827640 PUMP 483
LOWERWORKS
2 1953751 CARBODY ASSEMBLY 487
A146369 JOINT ROTATING UNION 489
2 810058672 #40246 48-INCH CRAWLER TREADS 491
3 1953752 WITH CARBODY JACKING INSTALL 493
810017760 CYLINDER HYD 495
4 1953753 CROSS 497
4 810058679 CRAWLER ASSY, QTY. FOR 2 CRAWL 501
5 810059242 CRAWLER DRIVE, QTY FOR 2 DRIVE 503
810000090 MOTOR HYD 507
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
6 810059247 CRAWLER DRIVE, QTY FOR 2 DRIVE 511
6253390 SHAFT DRIVE ASSEMBLY 515
A167430 GEARBOX 517
810073500 GEARBOX 519
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 523
8 1957531 HYDRAULIC PIPING, CRAWLER 527
1957549 VALVE ASSEMBLY FOR LO 529
8 810058674 CYLINDER AND HAND PUMP 531
3856530 JACK CYLINDER 533
A041430 PUMP 535
9 1957532 HYDRAULIC PIPING, CARBODY 539
9 810058675 LIFTING LEVER, QTY FOR 2 LEVER 541
10 1957543 VALVE ASSEMBLY FOR LO 543
10 810058676 CRAWLER HANDLING CHAIN SLING 545
11 810337381 LUBE SYST 549
12 1958921 LOWERWORKS PLATFORM ASSEMBLY 553
12 81005867B CRAWLER ASSY, QTY. FOR 2 CRAWL 557
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 559
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 561
14 810337383 MOUNTING BRACKET FOR GREASING 563
16 810337385 GREASE PUMP, 999/15000 T4 567
A121370 GREASE PUMP 569
18 810337389 LUBE SYST CRAWLERS, W/O LIFT A 573
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 575
6462460 SOCKET/WEDGE, 1″ (26 MM) 577
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 579
3 81032571 #82 BOOM BUTT 581
1687792 BOOM INDICATOR ASSY 583
1954671 PHYSICAL BOOM STOPS 585
1955491 ESI, BOOM LIMIT 587
1956025 ESI ROTATING BED 589
1963831 WIRE ROPE GUIDE ASSEMBLY 593
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
1767129 SHEAVE CROSBY #801645 595
1963834 PLATFORM-HANDLING LINKS 599
1963981 #82 BOOM BUTT ASSEMBLY 601
O-569 #82 BOOM LACINGS SERVICE GROUP 605
A114641 PIPING HYDR ASSY 607
3759409 COUPLER ASSEMBLY 611
3759419 NIPPLE ASSEMBLY 613
3754400 NIPPLE ASSEMBLY 615
7041570 VALVE, SEQUENCE/FLOW CONTROL 617
810172122 CAT WALK 619
1794911 AUX DRUM 621
179491A DRUM ASSEMBLY-AUXILIA 625
4650930 GEAR BOX ASSY. W/BRAKE ASSY. 629
4650950 GEAR BOX ASSY. W/O BRAKE ASSY 631
2721410 BRAKE ASSY. 633
810000080 MOTOR 637
3852250 CYLINDER, HYDRAULIC 643
1794912 DRUM ASSEMBLY-AUXILIA 645
1794913 DRUM ASSEMBLY-AUXILIA 647
1794914 DRUM ASSEMBLY-AUXILIA 649
1796471 HYD VALVE INSTALL 651
7029950 CONTROL VALVE ASSY.GROUP 4-WAY 653
7041480 VALVE MANIFOLD ASSEMBLY 655
1959461 BOOM BUTT SUPPORT ASSEMBLY 657
1959462 PINS 659
1779691 LADDER 661
6 80073319 BOOM BUTT SUPPORT INSTAL 663
1959461 BOOM BUTT SUPPORT ASSEMBLY 665
1959462 PINS 667
12 81032573 #82 40FT BOOM TOP 669
1770421 LOWER BOOM POINT F/#22 EL BOOM 671
1771234 LINK W/290039 BUSHING 673
1712501 SHEAVE ASSY 675
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
1770422 SPACERS WITH-2-SHEAVES BM PT 677
1770423 FOR-7-SHEAVE BOOM POINT 679
1712501 SHEAVE ASSY 681
1770425 FOR-8-SHEAVE BOOM POINT 683
1712501 SHEAVE ASSY 685
1771919 WIRE ROPE GUIDE ASSY 687
1776121 UPPER, PORTION-UPPER 689
1776123 CLAMPS, LUFFING JIB 691
1796631 WIRE, ROPE GUIDE SUPPORT ASSY. 693
1796734 ROLLER W/2-162801 BUS 695
1955492 FOR #82-#22L 697
1955494 FOR #82-#22L HEAVY LIFT OR 699
1955498 FOR #82-#22L WITH SECOND 701
1956271 LOAD SENSOR INSTRUMENTED 703
1956281 LOAD SENSOR INSTRUMENTED 705
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 707
1957489 SWITCH ASSEMBLY BLOCK 709
1770784 LEVER 711
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 713
1957499 SWITCH ASSEMBLY BLOCK 715
1770804 LEVER 717
1959661 LOAD SENSOR INSTRUMENTED 719
1964852 AUTOMATIC JIB STOP SWITCHES, 721
810088299 SIGN BOOM 723
A010243 TOP 40 FT ASSEMBLY 725
1770421 LOWER BOOM POINT F/#22 EL BOOM 727
1771234 LINK W/290039 BUSHING 729
1712501 SHEAVE ASSY 731
810168982 PLATFORM CATWALK ASSY 733
A010251 TOP 40 FT, #82 BOOM 735
810168982 PLATFORM CATWALK ASSY 737
15 80073493 2ND DEAD END INSTALL 739
1955498 FOR #82-#22L WITH SECOND 741
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
1957482 BLOCK UP LIMIT SWITCH ASSEMBLY 743
1957489 SWITCH ASSEMBLY BLOCK 745
1770784 LEVER 747
1959661 LOAD SENSOR INSTRUMENTED 749
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 751
810169001 PLATFORM CATWALK ASSY 753
A010181 INSERT 10 FT ASSEMBLY 755
A010198 INSERT 10 FT 759
O-569 #82 BOOM LACINGS SERVICE GROUP 763
810169001 PLATFORM CATWALK ASSY 765
A010198 INSERT 10 FT 769
O-569 #82 BOOM LACINGS SERVICE GROUP 773
35 81032600 20FT #82 BOOM INSERT 775
1954551 20FT #82 BOOM INSERT, 779
O-569 #82 BOOM LACINGS SERVICE GROUP 783
1954633 STRAPS 785
810169012 PLATFORM CATWALK ASSY 787
810169012 PLATFORM CATWALK ASSY 789
37 81032601 40FT #82 BOOM INSERT 791
1954561 40FT #82 BOOM INSERT, 795
O-569 #82 BOOM LACINGS SERVICE GROUP 799
1954643 STRAPS 801
810169021 PLATFORM CATWALK ASSY 803
810169021 PLATFORM CATWALK ASSY 805
38 81032601 40FT #82 BOOM INSERT 807
1954561 40FT #82 BOOM INSERT, 811
O-569 #82 BOOM LACINGS SERVICE GROUP 815
1954643 STRAPS 817
810169021 PLATFORM CATWALK ASSY 819
810169021 PLATFORM CATWALK ASSY 821
41 81032602 40FT #82 BOOM INSERT 823
1954571 40FT #82 BOOM INSERT 827
O-569 #82 BOOM LACINGS SERVICE GROUP 831
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jan 11, 2018 Rev: 001
Model Number
999
Serial Number
9991391
Item Part Description Page
1954653 STRAPS 833
810169022 PLATFORM CATWALK ASSY 835
44 81032605 UPPER BOOM POINT ASSEMBLY 837
1704191 UPPER BOOM POINT ASSEMBLY 839
1704193 SHEAVE FOR 1″ WIRE ROPE 841
1712501 SHEAVE ASSY 843
1957494 BLOCK UP LIMIT SWITCH ASSEMBLY 845
1770804 LEVER 847
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 849
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 851
51 2365030 BLOCK, HOOK 853
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 855
6462460 SOCKET/WEDGE, 1″ (26 MM) 857
63 1770426 WEDGE/SOCKET 859
1771234 LINK W/290039 BUSHING 861
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 863
65 1954591 BOOM RIGGING 865
67 1958911 WIND SPEED INDICATOR ASSEMBLY 869
69 1958915 BRACKET FOR WIND SPEED IND 871
74 1958913 ENGLISH WIND SPEED INDICATOR 875
4894170 INDICATOR INCLUDES 60 FT CABLE 877
A044140 SENSOR, WIND SPEED 879