Manitowoc Crane 999 Parts Manual SN 9991401 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991401 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual (SN 9991401) is a downloadable PDF guide, crucial for precise identification and procurement of replacement parts. Essential for maintenance, ensuring optimal performance and longevity of the crane. Download for comprehensive part information.

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Manitowoc Crane 999 Parts Manual SN 9991401 – PDF DOWNLOAD

Language : English
Pages :1109
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991401 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 SWING DRIVE 7
4651089 INPUT ADAPTOR ASSY 11
A032950 BRAKE ASSEMBLY (NEGATIVE – RB 13
4650976 KIT, BRAKE STACK AND SEAL 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM, SWING AND TRAVEL 29
81039109 PLATE CRANE ID – SG NO DWG
1963811 MAST ASSEMBLY 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST ASSEMBLY 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BUSHING 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT W/290037 BUSHING 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
810073550 PARTS BOX NO DWG
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
80102744 PLATE CRANE ID MFG IN SG NO DWG
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y CAB ASSY W/CUMMINS ENGINE 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
80116529 CONSOLE OVERHEAD ASSY 97
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE RCI/RCL ASSY 119
80116528 CONSOLE FRONT ASSY 121
84023474 DISPLAY DRUM DIR INDICATOR 125
81032911 ESI, CAB 127
810116150 SEAT 129
81042625 HVAC ASSY CAB 131
80120069 HVAC INSIDE CAB PARTS 133
80120073 HVAC PEDESTAL 135
A002620 DUCT AIR 137
81016758 ENGINE THROTTLE CONTROL 139
3 80073538 STD CAB COMPONENTS INSTALL 141
195602F ESI ROTATING BED 145
1960082 ALARM, SWING AND TRAVEL-STAND 147
5 0222055 STANDARD TOOLS 149
6 0222062 CORROSION PREVENTATIVE SPRAY 151
8 1794741 WINDOW COVERS 153
10 80089283 DECAL INSTL-CRANESTAR 155
12 80089348 DECAL INSTL-MAIN PARTS BOXES 157
29 80088716 DECAL INSTL-999-220′ NO 82 BM 159
80089501 DECAL INSTL-INSERT-DOM SHIP 161
1478529 DECAL-BM HAZARD NO DWG
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 165
1762861 PINPULLER ASSY, BOOM HINGE 167
3856070 CYLINDER 169
1766412 DOWEL NO DWG
1952921 BOOM HOIST ASSEMBLY 173
4652110 GEARBOX, PLANETARY 177
2721510 BRAKE ASSEMBLY (COMPLETE) 179
4652115 KIT, GEARBOX SEAL 183
2721515 KIT, BRAKE SEAL 185
5364940 MOTOR HYD 189
5364694 KIT, EQ CONTROL 193
5364554 KIT, PCOR REPAIR 195
1954151 SWING DRIVE ASSEMBLY 197
1955531 CAB REAR SUPPORT ASSEMBLY 199
1956141 RATCHET AND PAWL-FRONT DRUM 201
1957654 LEVER 203
1957664 PAWL W/289823 BUSHING 205
3855980 CYLINDER, HYDRAULIC 207
1956151 RATCHET AND PAWL-REAR DRUM 209
1955454 LEVER 211
1955474 PAWL 213
3855980 CYLINDER, HYDRAULIC 215
1956161 RATCHET AND PAWL-BOOM HOIST 217
1957674 LEVER 219
3855980 CYLINDER, HYDRAULIC 221
1957391 CAB MOUNTING ASSEMBLY 225
1962182 PLATFORM ASSY 227
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
810094013 ENCLOSURE 229
810144811 ENCLOSURE, ENGINE COVER 231
A116648 ENCLOSURE ASSY 235
4113740 CAP END RIGHT SIDE FRONT 237
4113880 DOOR LARGE RIGHT SIDE 241
4113750 DOOR LARGE FRONT LEFT SIDE FR 245
4113760 DOOR LARGE LEFT SIDE REAR ENCL 249
4113800 CAP END LS FRONT 251
4113810 CAP END LS REAR ENCLOSURE ASSY 253
810230990 ENCLOSURE, RADIATOR 255
4113770 DOOR PANEL ASSY 257
810144842 ENCLOSURE, COOLER SURROUND 259
810297251 ENGINE INSTALL QSL9 T4F 380HP 261
810297271 ENGINE INSTALLATION 265
81041227 CLUTCH RELEASE POWERED 12V 269
A097351 CLUTCH ASSEMBLY W/HOUSING 273
810155850 CLUTCH 275
810297341 AIR CLEANER INSTL 277
810297361 EXHAUST ASSY 281
810297371 COOLER ASSY 285
810156762 COOLER SUBASSY SHROUD 289
810217830 COOLER ASSY QSL9 T4F 293
810118760 MOTOR HYDR PISTON FIXED 295
90022127 MOTOR COMPONENTS 297
90022144 ROTARY GROUP 299
810297381 BATTERY ASSY CUMMINS QSL9 T4F 303
810297391 EXHAUST ASSY DEF-COOLANT INSTL 307
80086497 PUMP. DEF SUPPLY MODULE 12V 311
810219310 MANIFOLD ASSY 313
810297401 FUEL CIRCUIT 315
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 323
810178838 CONTROLLER 327
81033341 JUNCTION BOX ASSY AFTERTREAT 331
810329591 AIR COND & HEAT ASSY QSL9 T4F 335
A103211 TANK FUEL ASSY 337
A104282 TANK FUEL ASSY 155 GA 339
810182880 FUEL TANK FILLER ASSY 341
A104292 TANK FUEL ASSY 35 GAL 343
A105101 PLATFORM ASSY 345
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 347
1478529 DECAL-BM HAZARD NO DWG
69 80090647 DECAL INSTL-LIMIT & LOAD IND 349
70 80090655 DECAL INSTL-LIMIT & LOAD IND 351
80 1956881 COUNTERWEIGHT ASSEMBLY 355
1954371 PIN PULLER ASSY, CWT 357
3856480 CYLINDER ASSEMBLY 359
81 1956884 COUNTERWEIGHTS 361
UPPERWORKS MACHINERY
12 1956024 AUX DRUM PREP/EQUIPMENT OPT 363
16 810193071 PIPING HYD ASSY. AUX DRUM 367
3754390 COUPLER 371
3754400 NIPPLE ASSEMBLY 373
3759409 COUPLER ASSEMBLY 375
3759419 NIPPLE ASSEMBLY 377
4272789 FILTER HEAD 379
22 810140323 TANK HYDRAULIC ASSY T 381
28 810140319 PIPING HYDR ASSY 383
30 1963815 LINKS AND SUPPORTS ON MAST 385
58 1961524 NON-FREEFALL FRONT/REAR 387
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 389
60 1956026 LESS FREEFALL DRUMS 393
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 395
A155610 DRIVE PLANETARY 399
9049109673 UNIT, EXPANDER 401
A189070 KIT, BREATHER 403
9527200061 KIT, GEARBOX SEAL 405
9527200052 BRAKE STACK & SEAL KIT 407
74 A188535 INSTALLATION–FRONT DRUM 409
75 A188532 DRUM SHAFT ASSY 411
A155610 DRIVE PLANETARY 415
9049109673 UNIT, EXPANDER 417
A189070 KIT, BREATHER 419
9527200061 KIT, GEARBOX SEAL 421
9527200052 BRAKE STACK & SEAL KIT 423
76 A188536 INSTALLATION–REAR DRUM 425
76 1963816 WIRE ROPE 427
77 1954598 OPERATING WIRE ROPE-LOAD LINE 429
78 1954599 OPERATING WIRE ROPE-WHIP LINE 431
89 1961523 HYD. PIPING, AUX DRUM PREP. 433
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 435
11 810329115 ESI OPT 5 ADD W/TIER 4 437
810429150 BOX JUNCTION ASSY, CAB WIRING 441
24 801165289 CONSOLE FRONT ASSY 445
37 810093952 ELECTRIC POWER PLANT ASSY 447
62 810177971 COLD WEATHER PACKAGE 453
810127130 BOX JUNCTION ASSY 457
810127170 BOX JUNCTION ASSY 459
810178260 BOX JUNCTION ASSY 461
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 463
195602D ELECTRICAL CONTROL WIRING 465
1958745 GREASE PUMP 469
A121370 GREASE PUMP 471
810093954 ELECTRIC POWER PLANT ASSY 475
810193061 PIPING HYD ASSY. HI PRESS. ACC 479
1958179 VALVE ASSEMBLY 483
7029950 VALVE ASSY,DIRECTIONAL CONTROL 485
7041130 VALVE, DOUBLE COUNTERBALANCE 487
810140062 PIPING HYDR ASSY 491
810140302 PIPING HYD ASSY FAN DRIVE T4 493
810140311 PIPING HYD. ASSY ROTATING BED 497
7034760 VALVE, LOOP FLUSHING 501
7034950 VALVE, LOOP FLUSHING 503
810140317 PIPING HYDR ASSY 507
810140324 TANK HYDRAULIC ASSY T 509
1961521 HYDRAULIC PIPING 513
7041300 VALVE, LINE-MOUNTED SHUTTLE 517
195602K ELEC. CONTROL WIRING ASSEMBLY 519
1955533 ROOF BEAM FOR MODEL 999 521
7 0222066 200 HOUR SERVICE KIT, MODEL 9 523
90020923 SERVICE KIT, 500 HOUR QSL9 T4 525
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 527
32 810329592 AIR COND & HEAT ASSY STD OPT 531
810167690 AIR COND & HEATER UNIT OUTSIDE 533
46 90040034 SERVICE KIT, 1000HR 535
56 80073636 STD CAB T4 COMPONENTS 537
810093955 ELECTRIC POWER PLANT ASSY 539
84029149 WIRING TROUGH ASSY T4F STD CAB 543
85 810133221 DRIVE PUMP ASSY 545
5827270 PUMP HYD 547
7041720 KIT, VALVE 549
7041700 KIT, EDC 551
5827600 PUMP HYD VARIABLE DISPLACEMENT 559
7041720 KIT, VALVE 561
7041700 KIT, EDC 563
5827605 KIT, OVERHAUL GASKET/SEAL 571
5827610 PUMP HYD VARIABLE DISPLACEMENT 575
7041700 KIT, EDC 577
5827605 KIT, OVERHAUL GASKET/SEAL 585
5827620 PUMP HYD VARIABLE DISPLACEMENT 589
5827607 KIT, OVERHAUL (GASKET/SEAL) 601
86 810133222 DRIVE PUMP ASSY, AUX HOI 603
5827380 PUMP HYD 605
7041800 KIT, EDC 607
A179060 DRIVE PUMP 611
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 613
5827640 PUMP 615
LOWERWORKS
1 1754559 OUTRIGGER PADS FOR UPPERWORKS 617
2 1953751 CARBODY ASSEMBLY 621
2511549 BOLT FINISHED HEX NO DWG
A146369 JOINT ROTATING UNION 623
7114260 F WASHER NO DWG
3 1953752 WITH CARBODY JACKING INSTALL 625
810017760 CYLINDER HYD 627
4 1953753 CROSS, TEST LEVEL 629
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 631
3856470 CYLINDER 633
8 1957531 HYDRAULIC PIPING, CRAWLER 637
1957549 VALVE ASSY FOR LOWERWORKS 639
810059244 CRAWLER DRIVE ASSY BRAKES 641
2721420 BRAKE, TRAVEL 643
2721470 BRAKE 645
2721425 BRAKE SEAL PLUS DISK KIT 647
810000090 MOTOR HYD 651
8 810058674 CYLINDER AND HAND PUMP 655
3856530 JACK CYLINDER 657
A041430 PUMP HYD HAND 659
3856530 JACK CYLINDER 661
A041430 PUMP HYD HAND 663
9 1957532 HYDRAULIC PIPING, CARBODY 667
10 1957543 VALVE ASSEMBLY FOR LO 669
10 810058676 CRAWLER HANDLING CHAIN SLING 671
1721732 SLING LIFTING NO DWG
11 810337381 LUBE SYST 675
12 1958921 LOWERWORKS PLATFORM ASSY 679
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 681
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 683
14 810337383 MOUNTING BRACKET FOR GREASING 685
16 810337385 GREASE PUMP 689
A121370 GREASE PUMP 691
19 81005867 CRAWLER ASSEMBLY, W/SELF ERECT 693
810337389 LUBE SYST CRAWLERS, W/O LIFT 695
81033738D LUBE SYST CRAWLERS 699
81005867C CRAWLER ASSY 703
81005867D CRAWLER ASSY 705
810059243 CRAWLER DRIVE ASSEMBLY 707
6253390 SHAFT DRIVE ASSEMBLY 711
A167430 GEARBOX 713
810073500 GEARBOX PLANETARY 715
90014582 EPICYCLE 717
90014583 PLANETARY CARRIER ASSEMBLY 719
9490221483 EPICYCLE 721
9490221484 PLANETARY CARRIER ASSEMBLY 723
9490221325 RIGHT ANGLE GEAR 725
9576220109 KIT, SEAL 727
810058673 CRAWLER HANDLING LIFTING LEVER 729
ATTACHMENTS
1 1958691 MAST RIGGING ASSEMBLY 731
6462460 SOCKET/WEDGE, 1″ (26 MM) 733
3 81032571 #82 BOOM BUTT 735
1687791 BOOM ANGLE INDICATOR ASSY 737
1954671 PHYSICAL BOOM STOPS 739
1955491 ESI, BOOM LIMIT 741
1963831 WIRE ROPE GUIDE ASSEMBLY 745
1767129 SHEAVE ASSY 747
1963834 PLATFORM-HANDLING LINKS 751
1963981 #82 BOOM BUTT ASSY 755
O-569 #82 BOOM LACINGS SERVICE GROUP 759
810172122 CATWALK 30 FT #82 BOOM BUTT 761
1779691 LADDER 763
6 80073319 BOOM BUTT SUPPORT INSTAL 765
1959461 BOOM BUTT SUPPORT ASSEMBLY 769
8 1770627 PENDANTS 771
2767290 PENDANT EACH NO DWG
11 1770628 PENDANTS 773
2774220 PENDANT EACH NO DWG
12 81032573 #82 40FT BOOM TOP 775
1770421 LOWER BOOM POINT F/#22 EL BOOM 777
1771234 LINK W/290039 BUSHING 779
1712501 SHEAVE ASSY 781
1770422 SPACERS WITH-2-SHEAVES BM PT 783
1770423 FOR-7-SHEAVE BOOM POINT 785
1712501 SHEAVE ASSY 787
1770425 FOR-8-SHEAVE BOOM POINT 789
1712501 SHEAVE ASSY 791
1771919 WIRE ROPE GUIDE ASSY 793
1767996 SHEAVE ASSY 795
1955492 ESI BOOM WIRING #82-#22L HLT 797
1955494 ESI BOOM WIRING FOR #82 799
1956271 LOAD SENSOR INSTRUMENTED 801
1956281 LOAD SENSOR INSTRUMENTED 803
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 805
1957499 SWITCH ASSEMBLY BLOCK 807
1770804 LEVER ASSY 809
1964852 AUTOMATIC JIB STOP SWITCHES 811
A010243 TOP 40 FT ASSY 813
A010251 TOP 40 FT, #82 BOOM 815
810168982 PLATFORM CATWALK ASSY 817
13 80073789 BASIC JIB PENDANTS 819
1770622 BASIC JIB PENDANTS 821
2774320 PENDANT EACH NO DWG
2774300 PENDANT EACH NO DWG
1793321 JIB STOP ASSY, #134 823
1793701 GUIDE WIRE ROPE 825
1793323 JIB STOP ASSY #134 PINS 827
1793891 GUIDE WIRE ROPE 829
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 831
A01018 INSERT ASSY #82 BOOM 10FT 833
O-569 #82 BOOM LACINGS SERVICE GROUP 837
81016900 CATWALK ASSY 10FT 82/22 INSERT 839
35 81032600 20FT #82 BOOM INSERT 841
195463 20′ INSERT ASSY W/ STRAPS #82 843
81016901 CATWALK ASSY 20′ #22 OR #82 IN 845
37 81032601 40FT #82 BOOM INSERT 847
195464 40′ INSERT ASSY #82 BOOM 849
81016902 CATWALK ASSY 40′ #22/82 INSERT 851
38 81032601 40FT #82 BOOM INSERT 853
195464 40′ INSERT ASSY #82 BOOM 855
81016902 CATWALK ASSY 40′ #22/82 INSERT 857
41 81032602 40FT #82 BOOM INSERT 859
195465 40′ INSERT ASSY #82 BOOM W/ BS 861
195457 40′ INSERT WELD #82 BOOM W/ BS 863
81016902 CATWALK ASSY 40′ #22/82 INSERT 865
44 81032605 UPPER BOOM POINT ASSY 867
1704191 UPPER BOOM POINT ASSY 869
1704193 SHEAVE FOR 1″ WIRE ROPE 871
1712501 SHEAVE ASSY 873
170419A PIN FOR DEAD END ANCHOR LINK 875
1957494 BLOCK UP LIMIT SWITCH ASSY 877
1957499 SWITCH ASSEMBLY BLOCK 879
1770804 LEVER ASSY 881
46 1769534 INSERT 10 FT #134 JIB 883
2767290 PENDANT EACH NO DWG
49 1769535 INSERT 20 FT #134 JIB 885
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 887
6462460 SOCKET/WEDGE, 1″ (26 MM) 889
51 81032607 #134 FIXED JIB ASSEMBLY 891
0903171 UNIV WR ANCHOR JOINT ASSY 893
0903172 UNIV WR ANCHOR JOINT 1″ 895
6462460 SOCKET/WEDGE, 1″ (26 MM) 897
0903182 SHEAVE ASSY, JIB POINT 899
1770624 TOP 15 FT #134 JIB 32948-3 901
1770629 #134 JIB ASSY 905
1767996 SHEAVE ASSY 907
1793531 LOAD SENSOR SHEAVE-FIXED JIB 909
195549B WITH #123 OR #134 FIXED JIB 911
1957499 SWITCH ASSEMBLY BLOCK 913
1770804 LEVER ASSY 915
51 2365030 BLOCK, HOOK 917
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 919
6462460 SOCKET/WEDGE, 1″ (26 MM) 921
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 923
65 1954591 BOOM RIGGING 925
67 1958911 WIND SPEED INDICATOR ASSEMBLY 929
69 1958915 BRACKET FOR WIND SPEED IND 931
71 1958917 BRACKET FOR WIND SPEED IND 933
74 1958913 ENGLISH WIND SPEED INDICATOR 937
4894170 INDICATOR INCLUDES 60 FT CABLE 939
A044140 SENSOR, WIND SPEED 941
3 + 1772721 1 DRUM MIRROR
8 + 1954152 1 GEARBOX LESS WEATHERVANE
13 + 195602G 1 ELECTRICAL CONTROL WIRING
16 + 1958741 1 TURNTABLE GREASING ASSEMBLY
17 + 1960081 1 ALARM, SWING AND TRAVEL
18 81039109 1 PLATE CRANE ID – SG
19 + 1963811 1 MAST ASSEMBLY
20 + 1963812 1 MAST ASSEMBLY
22 + 810081451 1 BOOM STOP ASSY
23 + 810126341 1 GANTRY ASSY
24 + 810126342 1 GANTRY ASSY
28 A114291 1 VALVE ASSY, D05 3BNK W/TUBES
INCLUDES THE FOLLOWING PARTS
+ A114299 1 VALVE ASSY D05 3BNK W
29 + 1954231 1 MANIFOLD ASSEMBLY