Manitowoc Crane 999 Parts Manual SN 9991408 – PDF DOWNLOAD

Manitowoc Crane 999 Parts Manual SN 9991408 – PDF DOWNLOAD

The Manitowoc Crane 999 Parts Manual SN 9991408 – PDF DOWNLOAD is a comprehensive guide for the Manitowoc 999 crane with serial number 9991408. It provides essential information for maintenance and repairs in a downloadable PDF format, ensuring optimal crane performance.

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Manitowoc Crane 999 Parts Manual SN 9991408 – PDF DOWNLOAD

Language : English
Pages : 957
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane 999 Parts Manual SN 9991408 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80073535 ROT BED COMPONENTS INSTALL 1
1772721 DRUM MIRROR 3
1954152 GEARBOX LESS WEATHERVANE 5
4655180 SWING DRIVE 7
4651089 INPUT ADAPTOR ASSY 11
A032950 BRAKE ASSEMBLY (NEGATIVE – RB 13
4650976 KIT, BRAKE STACK AND SEAL 15
195602G ELECTRICAL CONTROL WIRING 19
1766553 SENDING UNIT ASSY 21
1956035 SWITCH ASSEMBLY, CRANE REMOTE 23
1958741 TURNTABLE GREASING ASSEMBLY 27
1960081 ALARM, SWING AND TRAVEL 29
80102744 PLATE CRANE ID MFG IN SG NO DWG
1963811 MAST ASSEMBLY 33
1957089 SHEAVE ASSEMBLY 20IN 35
1963812 MAST ASSEMBLY 37
3856060 CYLINDER HYD 39
810081451 BOOM STOP ASSY 41
1768139 SWITCH ASSY BOOM STOP 43
1768064 BRACKET W/2-289797 BUSHING 45
810126341 GANTRY ASSY 47
1766244 LINK PENDANT W/290037 BUSHING 49
1958424 LINK CWT HANDLING LH 51
1958444 LINK CWT HANDLING RH 53
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 55
810126342 GANTRY ASSY 57
3856490 CYLINDER 8″ BORE SS FORGED ROD 59
A114299 VALVE ASSY D05 3BNK W 61
1954231 MANIFOLD ASSEMBLY 63
1 A009911 JOBOX FOR PARTS STORAGE, MODE 65
810073550 PARTS BOX NO DWG
1 80087245 DECAL INSTL-999 67
80085115 DECAL INSTL-999 CAB 69
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
II
80102744 PLATE CRANE ID MFG IN SG NO DWG
80085116 DECAL INSTL-999 CBODY/CRAWLER 71
80085117 DECAL INSTL-999 CWT 73
80085118 DECAL INSTL-999 BOOM 75
80085119 DECAL INSTL-999 UPPER 77
2 1955286 OPERATORS CAB INSTALLATION 79
1788551 HORN ASSY 81
1788712 FLOOR MAT 83
2 80086006 DECAL INSTL-999 NOMEN-WHITE 85
3 195528Y CAB ASSY W/CUMMINS ENGINE 87
195528H CAB OPERATORS W/CUMMINS ENGINE 89
1955482 CAB 93
80116529 CONSOLE OVERHEAD ASSY 97
81032912 CONSOLE CONTROL ASSY 99
1955251 RIGHT SIDE CONTROL CONSOLE 101
6726640 SWITCH 103
6726660 SWITCH 105
6726660 SWITCH 107
1955261 LEFT SIDE CONTROL CONSOLE 109
6727640 CONTROL HANDLE 111
6726680 SWITCH 113
6726690 SWITCH 115
6726690 SWITCH 117
810163431 CONSOLE RCI/RCL ASSY 119
80116528 CONSOLE FRONT ASSY 121
84023474 DISPLAY DRUM DIR INDICATOR 125
81032911 ESI, CAB 127
810116150 SEAT 129
81042625 HVAC ASSY CAB 131
80120069 HVAC INSIDE CAB PARTS 133
80120073 HVAC PEDESTAL 135
A002620 DUCT AIR 137
81016758 ENGINE THROTTLE CONTROL 139
3 80073538 STD CAB COMPONENTS INSTALL 141
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
III
195602F ESI ROTATING BED 145
1960082 ALARM, SWING AND TRAVEL-STAND 147
5 0222055 STANDARD TOOLS 149
6 0222062 CORROSION PREVENTATIVE SPRAY 151
8 1794741 WINDOW COVERS 153
12 80089348 DECAL INSTL-MAIN PARTS BOXES 155
55 810297231 ROTAT BED ASSY EPA T4F/EURO 4 159
1762861 PINPULLER ASSY, BOOM HINGE 161
5638710 PIN, SAFETY NO DWG
3856070 CYLINDER 163
1766412 DOWEL NO DWG
1952921 BOOM HOIST ASSEMBLY 167
4652110 GEARBOX, PLANETARY 171
2721510 BRAKE ASSEMBLY (COMPLETE) 173
4652115 KIT, GEARBOX SEAL 177
2721515 KIT, BRAKE SEAL 179
5364940 MOTOR HYD 183
5364694 KIT, EQ CONTROL 187
5364554 KIT, PCOR REPAIR 189
1954151 SWING DRIVE ASSEMBLY 191
1955531 CAB REAR SUPPORT ASSEMBLY 193
1956141 RATCHET AND PAWL-FRONT DRUM 195
1957654 LEVER 197
1957664 PAWL W/289823 BUSHING 199
3855980 CYLINDER, HYDRAULIC 201
1956151 RATCHET AND PAWL-REAR DRUM 203
1955454 LEVER 205
1955474 PAWL 207
3855980 CYLINDER, HYDRAULIC 209
1956161 RATCHET AND PAWL-BOOM HOIST 211
1957674 LEVER 213
3855980 CYLINDER, HYDRAULIC 215
1957391 CAB MOUNTING ASSEMBLY 219
1962182 PLATFORM ASSY 221
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
IV
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
810094013 ENCLOSURE 223
810144811 ENCLOSURE, ENGINE COVER 225
A116648 ENCLOSURE ASSY 229
4113740 CAP END RIGHT SIDE FRONT 231
4113880 DOOR LARGE RIGHT SIDE 235
4113750 DOOR LARGE FRONT LEFT SIDE FR 239
4113760 DOOR LARGE LEFT SIDE REAR ENCL 243
4113800 CAP END LS FRONT 245
4113810 CAP END LS REAR ENCLOSURE ASSY 247
810230990 ENCLOSURE, RADIATOR 249
4113770 DOOR PANEL ASSY 251
810144842 ENCLOSURE, COOLER SURROUND 253
810297251 ENGINE INSTALL QSL9 T4F 380HP 255
810297271 ENGINE INSTALLATION 259
81041227 CLUTCH RELEASE POWERED 12V 263
A097351 CLUTCH ASSEMBLY W/HOUSING 267
810155850 CLUTCH 269
810297341 AIR CLEANER INSTL 271
810297361 EXHAUST ASSY 275
810297371 COOLER ASSY 279
810156762 COOLER SUBASSY SHROUD 283
810217830 COOLER ASSY QSL9 T4F 287
810118760 MOTOR HYDR PISTON FIXED 289
90022127 MOTOR COMPONENTS 291
90022144 ROTARY GROUP 293
810297381 BATTERY ASSY CUMMINS QSL9 T4F 297
810297391 EXHAUST ASSY DEF-COOLANT INSTL 301
80086497 PUMP. DEF SUPPLY MODULE 12V 305
810219310 MANIFOLD ASSY 307
810297401 FUEL CIRCUIT 309
81031421 ELEC PWR PLNT ASY 12/24VDC T4F 317
810178838 CONTROLLER 321
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
V
81033341 JUNCTION BOX ASSY AFTERTREAT 325
810329591 AIR COND & HEAT ASSY QSL9 T4F 329
A103211 TANK FUEL ASSY 331
A104282 TANK FUEL ASSY 155 GA 333
810182880 FUEL TANK FILLER ASSY 335
A104292 TANK FUEL ASSY 35 GAL 337
A105101 PLATFORM ASSY 339
67 80090259 DECAL INSTL-BOOM DISASSEMBLY 341
1478529 DECAL-BM HAZARD NO DWG
69 80090647 DECAL INSTL-LIMIT & LOAD IND 343
80 1956881 COUNTERWEIGHT ASSEMBLY 347
1954371 PIN PULLER ASSY, CWT 349
3856480 CYLINDER ASSEMBLY 351
81 1956884 COUNTERWEIGHTS 353
5638710 PIN, SAFETY NO DWG
UPPERWORKS MACHINERY
12 1961522 HYD LINES INSTAL LESS AUX DRUM 355
14 810140310 PIPING HYDR ASSY 357
28 810140319 PIPING HYDR ASSY 359
30 1963815 LINKS AND SUPPORTS ON MAST 361
58 1961524 NON-FREEFALL FRONT/REAR 363
59 4953485 HYDRAULIC MOTOR KIT, WITH NON 365
60 1956026 LESS FREEFALL DRUMS 369
73 A188531 DRUM SHAFT ASSY, F & W/ SPE 371
A155610 DRIVE PLANETARY 375
9049109673 UNIT, EXPANDER 377
A189070 KIT, BREATHER 379
9527200061 KIT, GEARBOX SEAL 381
9527200052 BRAKE STACK & SEAL KIT 383
74 A188535 INSTALLATION–FRONT DRUM 385
75 A188532 DRUM SHAFT ASSY 387
A155610 DRIVE PLANETARY 391
9049109673 UNIT, EXPANDER 393
A189070 KIT, BREATHER 395
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
VI
9527200061 KIT, GEARBOX SEAL 397
9527200052 BRAKE STACK & SEAL KIT 399
76 A188536 INSTALLATION–REAR DRUM 401
76 1963816 WIRE ROPE 403
77 1954598 OPERATING WIRE ROPE-LOAD LINE 405
78 1954599 OPERATING WIRE ROPE-WHIP LINE 407
CONTROLS, ELECTRICAL
9 810329110 ESI MANITOWOC SOURCED & INSTAL 409
11 810329115 ESI OPT 5 ADD W/TIER 4 411
810429150 BOX JUNCTION ASSY, CAB WIRING 415
13 1955253 RIGHT SIDE CONSOLE LESS AUX 419
24 801165289 CONSOLE FRONT ASSY 421
37 810093952 ELECTRIC POWER PLANT ASSY 423
POWER PLANT
2 80077609 T4F COMPONENTS INSTALL 425
195602D ELECTRICAL CONTROL WIRING 427
1958745 GREASE PUMP 431
A121370 GREASE PUMP 433
810193061 PIPING HYD ASSY. HI PRESS. ACC 439
1958179 VALVE ASSEMBLY 443
7029950 VALVE ASSY,DIRECTIONAL CONTROL 445
7041130 VALVE, DOUBLE COUNTERBALANCE 447
810140062 PIPING HYDR ASSY 451
810140302 PIPING HYD ASSY FAN DRIVE T4 453
810140311 PIPING HYD. ASSY ROTATING BED 457
7034760 VALVE, LOOP FLUSHING 461
7034950 VALVE, LOOP FLUSHING 463
810140317 PIPING HYDR ASSY 467
810140324 TANK HYDRAULIC ASSY T 469
1961521 HYDRAULIC PIPING 473
7041300 VALVE, LINE-MOUNTED SHUTTLE 477
195602K ELEC. CONTROL WIRING ASSEMBLY 479
1955533 ROOF BEAM FOR MODEL 999 481
7 0222066 200 HOUR SERVICE KIT, MODEL 9 483
90020923 SERVICE KIT, 500 HOUR QSL9 T4 485
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
VII
9 80087293 DECAL INSTL-CUMMINS TIER 4F EN 487
32 810329592 AIR COND & HEAT ASSY STD OPT 491
810167690 AIR COND & HEATER UNIT OUTSIDE 493
46 90040034 SERVICE KIT, 1000HR 495
56 80073636 STD CAB T4 COMPONENTS 497
810093955 ELECTRIC POWER PLANT ASSY 499
84029149 WIRING TROUGH ASSY T4F STD CAB 503
85 810133221 DRIVE PUMP ASSY 505
5827270 PUMP HYD 507
7041720 KIT, VALVE 509
7041700 KIT, EDC 511
5827600 PUMP HYD VARIABLE DISPLACEMENT 519
7041720 KIT, VALVE 521
7041700 KIT, EDC 523
5827605 KIT, OVERHAUL GASKET/SEAL 531
5827610 PUMP HYD VARIABLE DISPLACEMENT 535
7041700 KIT, EDC 537
5827605 KIT, OVERHAUL GASKET/SEAL 545
5827620 PUMP HYD VARIABLE DISPLACEMENT 549
7041800 KIT, EDC 553
5827607 KIT, OVERHAUL (GASKET/SEAL) 561
86 810133223 DRIVE PUMP ASSY 563
87 810133225 DRIVE PUMP ASSY, W/O FREEFALL 565
5827640 PUMP 567
LOWERWORKS
1 84054770 GREASE CRAWLER AUTO-LUBE 569
2 1953751 CARBODY ASSEMBLY 573
2511549 BOLT FINISHED HEX NO DWG
A146369 JOINT ROTATING UNION 575
7114260 F WASHER NO DWG
7 1954271 PIN PULLER, QTY. FOR 2 PULLERS 577
3856470 CYLINDER 579
8 1957531 HYDRAULIC PIPING, CRAWLER 583
1957549 VALVE ASSY FOR LOWERWORKS 585
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
VIII
810059244 CRAWLER DRIVE ASSY BRAKES 587
2721420 BRAKE, TRAVEL 589
2721470 BRAKE 591
2721425 BRAKE SEAL PLUS DISK KIT 593
810000090 MOTOR HYD 597
8 810058674 CYLINDER AND HAND PUMP 601
3856530 JACK CYLINDER 603
A041430 PUMP HYD HAND 605
11 810337381 LUBE SYST 609
12 1958921 LOWERWORKS PLATFORM ASSY 613
13 81032579 CARBODY COUNTERWEIGHT BOX S/2 615
14 81032584 CARBODY COUNTERWEIGHT BOX S/3 617
16 810337385 GREASE PUMP 621
A121370 GREASE PUMP 623
19 81005867 CRAWLER ASSEMBLY, W/SELF ERECT 625
810337389 LUBE SYST CRAWLERS, W/O LIFT 627
81033738D LUBE SYST CRAWLERS 631
81005867C CRAWLER ASSY 635
81005867D CRAWLER ASSY 637
810059243 CRAWLER DRIVE ASSEMBLY 639
6253390 SHAFT DRIVE ASSEMBLY 643
A167430 GEARBOX 645
810073500 GEARBOX PLANETARY 647
90014582 EPICYCLE 649
90014583 PLANETARY CARRIER ASSEMBLY 651
9490221483 EPICYCLE 653
9490221484 PLANETARY CARRIER ASSEMBLY 655
9490221325 RIGHT ANGLE GEAR 657
9576220109 KIT, SEAL 659
810058673 CRAWLER HANDLING LIFTING LEVER 661
ATTACHMENTS
3 81032571 #82 BOOM BUTT 663
1687791 BOOM ANGLE INDICATOR ASSY 665
1954671 PHYSICAL BOOM STOPS 667
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
IX
1955491 ESI, BOOM LIMIT 669
1963831 WIRE ROPE GUIDE ASSEMBLY 673
1767129 SHEAVE ASSY 675
1963834 PLATFORM-HANDLING LINKS 679
1963981 #82 BOOM BUTT ASSY 683
O-569 #82 BOOM LACINGS SERVICE GROUP 687
810172122 CATWALK 30 FT #82 BOOM BUTT 689
1779691 LADDER 691
12 81032573 #82 40FT BOOM TOP 693
1770421 LOWER BOOM POINT F/#22 EL BOOM 695
1771234 LINK W/290039 BUSHING 697
1712501 SHEAVE ASSY 699
1770423 FOR-7-SHEAVE BOOM POINT 701
1712501 SHEAVE ASSY 703
1770425 FOR-8-SHEAVE BOOM POINT 705
1712501 SHEAVE ASSY 707
1771919 WIRE ROPE GUIDE ASSY 709
1767996 SHEAVE ASSY 711
5638710 PIN, SAFETY NO DWG
1955492 ESI BOOM WIRING #82-#22L HLT 713
1955494 ESI BOOM WIRING FOR #82 715
1956271 LOAD SENSOR INSTRUMENTED 717
1956281 LOAD SENSOR INSTRUMENTED 719
1957492 BLOCK UP LIMIT SWITCH ASSEMBLY 721
1957499 SWITCH ASSEMBLY BLOCK 723
1770804 LEVER ASSY 725
1964852 AUTOMATIC JIB STOP SWITCHES 727
A010243 TOP 40 FT ASSY 729
A010251 TOP 40 FT, #82 BOOM 731
810168982 PLATFORM CATWALK ASSY 733
23 80088704 DECAL INSTL-999-160′ NO 82 BM 735
80089501 DECAL INSTL-INSERT-DOM SHIP 737
1478529 DECAL-BM HAZARD NO DWG
32 81032598 INSERT 10FT ASSEMBLY #82 BOOM 739
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 03, 2020 Rev: 001
Model Number Serial Number
999 9991408
Item Part Description Page
X
A01018 INSERT ASSY #82 BOOM 10FT 741
O-569 #82 BOOM LACINGS SERVICE GROUP 745
81016900 CATWALK ASSY 10FT 82/22 INSERT 747
37 81032601 40FT #82 BOOM INSERT 749
195464 40′ INSERT ASSY #82 BOOM 751
81016902 CATWALK ASSY 40′ #22/82 INSERT 753
41 81032602 40FT #82 BOOM INSERT 755
195465 40′ INSERT ASSY #82 BOOM W/ BS 757
195457 40′ INSERT WELD #82 BOOM W/ BS 759
81016902 CATWALK ASSY 40′ #22/82 INSERT 761
44 81032605 UPPER BOOM POINT ASSY 763
1704191 UPPER BOOM POINT ASSY 765
1704193 SHEAVE FOR 1″ WIRE ROPE 767
1712501 SHEAVE ASSY 769
170419A PIN FOR DEAD END ANCHOR LINK 771
1957494 BLOCK UP LIMIT SWITCH ASSY 773
1957499 SWITCH ASSEMBLY BLOCK 775
1770804 LEVER ASSY 777
49 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 779
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 781
62 1655485 SOCKET-WEDEGE FOR UPPER POINT 783
6462460 SOCKET/WEDGE, 1″ (26 MM) 785
64 1770427 SOCKET WEDGE FOR 1″ WIRE ROPE 787
65 1954591 BOOM RIGGING 789
67 1958911 WIND SPEED INDICATOR ASSEMBLY 793
69 1958915 BRACKET FOR WIND SPEED IND 795
74 1958913 ENGLISH WIND SPEED INDICATOR 799
4894170 INDICATOR INCLUDES 60 FT CABLE 801
A044140 SENSOR, WIND SPEED 803
79 1770422 SPACERS WITH-2-SHEAVES BM PT 805
80 80128376 CVS SHIP OUT PAINT & MISC. NO DWG