Manitowoc Crane Care GHC 75 Telescopic crane Operation manual – PDF DOWNLOAD

Manitowoc Crane Care GHC 75 Telescopic crane Operation manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane Care GHC 75 Telescopic crane Operation manual – PDF DOWNLOAD

Language : English
Pages :538
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Manitowoc Crane Care GHC 75 Telescopic crane Operation manual – PDF DOWNLOAD

Table of contents 5
1 Overview 11
11 Overall machine 11
12 Uppercarriage 12
13 undercarriage 15
14 Counterweight (ballast) 16
15 Cab 17
16 Winch 27
2 Safety 28
21 Symbols in the manual 28
211 Warnings 28
212 Structure of safety instructions 28
213 Tips and recommendations 28
22 Proper use 28
23 Foreseeable misuse 29
24 Residual risks 31
25 Danger zone 36
26 Safety devices 37
27 Responsibilities of the owner 40
28 Personnel qualifications 42
29 Personal protective equipment 43
210 Diesel fuel 44
211 Engine oil 45
212 Hand signals 45
3 Technical data 53
31 Machine emissions 53
32 Rating plate 53
33 Crane categorization 53
34 Dimensions and weight 55
341 Overall machine and weights 55
342 Transport dimensions of the overall machine 56
343 Attachments 56
35 Cummins QSB 67 diesel engine 58
36 Electrical system 58
37 Work speed 58
38 Hydraulic system 58
39 Vibration 59
310 Operational environment 59
311 Maximum wind speeds 60
312 Permissible ground pressure 61
313 Winch 61
314 Bottom hook block 61
315 Reeving diagram 62
316 Load-bearing capacity 66
3161 Explanation of the load lift charts 66
3162 Adverse conditions 67
3163 Load lift charts 67
4 Make ready for operation 68
41 Safety notifications before start-up 68
42 Applications planning 68
421 Work site usage 68
422 Pontoon operation 69
43 Initial start-up 72
431 Steps 72
432 Switching on the battery disconnect switch 73
433 Check machine and accessory equipment 73
434 Bring machine up to operating temperature 75
44 Start-up 75
441 Switching on the battery disconnect switch 75
442 Check machine and accessory equipment 75
443 Machine start 76
444 Fastening the seat belt 76
445 Starting the diesel engine 77
446 Opening setup status 78
447 Bring machine up to operating temperature 78
45 Startup after preservation 78
46 Shutting down the machine 79
47 Preservation and storage 79
5 SENCON 20 81
51 SENCON 20 81
52 Controls overview 82
521 Overview 82
522 Show 83
523 Menu icons 84
53 Start screen 85
531 Overview 85
532 Operating status 86
533 Telescopic boom and Slew uppercarriage notification icons 88
534 Diesel engine notification and warning icons 89
535 LML notification and warning icons 91
536 Machine notification and warning icons 92
537 Working diagram 93
538 Winch parameters 94
54 Set-up status 94
541 Opening setup status 94
542 Entering the uppercarriage inclination 97
543 Entering winch reeving 98
544 Configuring track width 99
545 Specifying attachments and starting the setup program 99
546 Enter counterweight100
55 Set speed of work functions101
56 Set response of work functions105
57 Setting the language109
58 Setting brightness110
59 Setting date and time110
510 Setting units111
511 USB112
512 Request access113
513 General information113
514 Registration information114
515 Speed ranges of the diesel engine114
516 Winch line pull115
517 Diagnostics117
5171 Overview117
5172 Previous faults machine118
5173 Messages119
5174 Network122
5175 Incoming signals124
5176 Transmitting signals125
6 Operation126
61 Safety instructions for operation126
62 Safe entry and exit127
63 Start-up127
64 Machine key128
65 Enter the cab129
66 Exit from the cab130
67 Shift position of the ignition lock131
68 Adjusting the driver seat132
69 Cab lighting138
610 rearview mirror139
611 Sun visor and roller shade140
612 Switching on the battery disconnect switch141
613 Turning off the battery disconnect switch141
614 Windshield142
6141 Opening the windshield142
6142 Closing front windshield143
615 Opening the door windows143
616 Machine lighting144
6161 Switching the work lights on and off144
6162 Switching the beacon on and off (option)144
617 Radio144
618 Camera system145
619 Windshield wiper and windshield washer system145
6191 General145
6192 Windshield wiper and windshield washer system145
620 Control panel for automatic air conditioning147
621 Turning on the diesel filter heater149
622 Safety lever positions150
623 Starting / stopping / jump-starting the diesel engine150
6231 Starting the diesel engine150
6232 Stopping a diesel engine151
6233 Jump staring diesel engines152
624 Load moment limitation (LML)154
6241 Safety instructions154
6242 Mode of operation154
6243 Set-up status157
6244 Operation157
6245 Operating mode selection157
6246 Operating modes table158
6247 Bypass LML160
6248 Bypassing the load moment limitation (LML)161
6249 Safety components163
625 Warm-up the machine166
626 Rotate engine speed167
627 Exhaust aftertreatment system167
628 Check and refill the DEF level (For Tier 4f engines)168
629 Suppressing exhaust aftertreatment system regeneration169
630 Starting the exhaust aftertreatment system regeneration manually170
631 Stopping manual exhaust aftertreatment system regeneration171
632 Refuel the machine171
633 remote radio control173
634 Assignment of the joysticks and pedals182
635 Travelling184
6351 Uppercarriage locking mechanism184
6352 Secure the bottom hook block on the uppercarriage185
6353 Moving the machine187
6354 Traveling with suspended load189
6355 Restrictions when traveling on a slopes and inclined ground190
636 work mode191
6361 Safety instructions for operation191
6362 Tilting the cab192
6363 Slewing the uppercarriage192
6364 Lift and lower loads195
6365 Operation with 2 winches197
6366 Lifting and lowering the telescopic boom200
6367 Extending and retracting the telescopic boom200
6368 Working range limitation201
6369 Normal operations as a carrier for the driving / removing of pile driving equipment202
637 Parking the machine204
638 Depressurizing the hydraulic system205
7 Setup206
71 Safety instructions regarding setup206
72 Walkways206
721 Steps206
73 Track widths207
731 General information207
732 Track width markings207
733 Increasing the track width208
734 Decreasing the track width210
74 Setup mode212
75 Softkeys – quick-action icon setup214
76 Set up slewing range safeguard (optional)217
77 Installing the counterweight220
771 Counterweight components220
772 Safety instructions221
773 Attaching ballast support221
774 Lifting counterweight onto ballast support221
775 Lifting counterweight onto uppercarriage229
78 Removing the counterweight233
781 Safety instructions233
782 Attaching ballast support234
783 Lowering counterweight onto ballast support234
784 Lifting counterweight off ballast support237
79 fly boom241
791 General information241
792 Attachment – deflection sheave242
793 Attaching the fly boom243
794 Taking down the fly boom247
795 Folding the fly boom into transport position249
796 Folding the fly boom into working position256
797 Fly boom support (option)263
798 Folding the fly boom from 0° to 20°266
799 Folding the fly boom from 0° to 40°267
7910 Folding the fly boom from 20° to 40°268
7911 Folding the fly boom from 40° to 20°269
7912 Folding the fly boom from 20° or 40° to 0°270
710 Fly jib extension272
7101 Attaching the fly boom extension273
7102 Detaching the fly boom extension276
711 Auxiliary jib277
7111 Installing the auxiliary jib277
7112 Dismantling the auxiliary jib280
8 Transport282
81 Safety instructions282
82 Controls for unloading the machine285
83 Switching on the battery disconnect switch286
84 Unloading the machine286
841 Safety instructions286
842 Setup mode286
843 Moving the machine off the transport vehicle287
85 Lashing the machine290
86 Lifting the machine291
861 Lifting the machine291
9 Maintenance schedule295
10 Tightening torques300
101 General information300
102 Standard connections300
103 Rotary connection302
11 Fault search303
111 General information303
112 Safety instructions for troubleshooting303
113 Drive engine303
114 Hydraulic system304
115 Heating/air-conditioning system304
1151 heat output304
1152 Cooling capacity306
1153 System very noisy307
116 Slewing gear307
117 Travel gear/undercarriage307
118 Cab308
12 Removal and disposal309
Appendix310
A ANSI signage for GHC 75311
B Additional documentation364
B1 Wire ropes364
B2 Camera system401
B3 Radio remote control412
B4 Large roller bearings, slewing gears, flange connections457
B5 Pouch socket system462
B6 Cooling system472
B7 481
B8 492
B9 528

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