Manitowoc Crane GHC130 Operation Manual – PDF DOWNLOAD

Manitowoc Crane GHC130 Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Crane GHC130 Operation Manual – PDF DOWNLOAD

Language : English
Pages :502
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Manitowoc Crane GHC130 Operation Manual – PDF DOWNLOAD

1 Safety 11
11 Presentation of safety information 11
12 Danger sources 12
13 National and international regulations 12
14 Intended use 12
15 Impermissible use 15
16 Crane categorization 16
17 Requirements on personnel 16
18 Work operation 18
181 Boarding or exiting the crane safely 23
182 Emergency exit 23
183 Regulations for applications planning 24
184 Ramming tasks or pulling sheet pile walls 25
185 Deployment on a pontoon 26
186 Start-up 28
187 Operation 29
188 Travelling 29
189 Decommissioning 30
1810 Setup tasks 30
19 Maintenance 31
110 Transport 32
111 Responsibilities of the owner 33
112 Protective devices 34
113 Machine labelling 35
114 Warnings and information signs 36
2 Overview 57
21 Overall machine 57
22 Undercarriage 58
23 Cab 59
231 Pedals 60
24 Uppercarriage 61
25 Telescopic boom 63
26 Winch 64
27 Counterweight (ballast) 65
3 Technical data 67
31 Basic machine 67
32 Permissible ground pressure 70
33 Diesel fuel 72
34 Engine oil 73
35 Permissible wind speeds 74
351 Procedure when reaching the limit value “wind – in operation” 75
352 Procedure when reaching the limit value “wind – not in operation” 75
36 Dimensions of the basic machine 76
37 Working loads 77
38 Safe working load reduction due to load-handling devices 79
381 Working diagram – main boom 80
39 Conversion factors 81
310 Hooks 82
4 Start-up 83
41 Initial start-up 84
42 Checks before start-up 84
43 Switching on the battery disconnect switch 86
44 Machine start 87
441 Fastening the seat belt 88
442 Starting the engine 90
443 Selecting setup status 93
444 Bringing the machine to operating temperature 94
445 Jump start 95
45 Switching off engine 96
46 Decommissioning the machine 97
47 Preservation and storage 98
48 Starting up the machine after long-term storage 99
5 SENCON 20101
51 Overview of controls102
511 Quick selection icons103
512 Menu icons104
52 Start screen105
521 Operating status106
522 Telescopic boom and slew uppercarriage notification icons108
523 Diesel engine notification and warning icons110
524 Load moment limitation notification and warning icons112
525 Overall machine notification and warning icons113
526 Working diagram115
527 Winch parameters116
53 Set-up status117
531 Entering uppercarriage inclination119
532 Entering undercarriage ballast120
533 Entering winch reeving121
534 Setting travel speed122
535 Entering track width123
536 Entering attachments and configuring setup program124
537 Entering counterweight127
54 Setup128
55 Setting language131
56 Setting brightness132
57 Setting date and time134
58 Configuring units136
59 USB138
510 Request access138
511 Histogram139
512 Login information140
513 General information141
514 Diagnostics142
5141 Active faults engine143
5142 Active faults machine144
5143 Active faults RCL149
6 Operation151
61 Cab153
611 Driver seat157
62 Uppercarriage locking mechanism159
63 Tilting the cab161
64 Operating elements in the cab162
641 Safety lever163
642 Assignment of the joysticks and pedals165
643 Storage compartment, right of the driver seat166
644 Control panels, right167
645 Control panel, top right169
65 Slewing ring lubrication (option)170
66 Central lubrication system (option)171
67 DEF/system for reducing nitrogen oxide (Tier 4f engines)172
671 Exhaust aftertreatment system regeneration174
68 Control panel – automatic air conditioning178
69 Camera system181
610 Load moment limitation (LML)182
6101 LML function182
6102 Audible and visual warning device statuses183
6103 Operation184
6104 Mode selection184
6105 Bypassing the load moment limitation (LML)185
6106 LML work programs186
6107 Components of the LML189
611 Special equipment193
6111 Remote radio control (option)193
6112 Visual warning device204
612 Work implementation205
6121 Crane operation206
6122 Securing bottom hook block for drive mode207
6123 Moving the machine209
6124 Travel with suspended load212
6125 Moving on inclines and ramps213
6126 Slewing the uppercarriage214
6127 Lifting and lowering loads220
6128 Hook operation with both winches222
6129 Adjusting the boom (luffing)224
61210 Extending/retracting the boom225
61211 Turning on the supplemental hydraulic system (option)226
61212 Operating the clamping tongs (option)227
61213 Operating the soil drill (option)228
61214 Refuel the machine229
61215 Checking the DEF level and refilling (Tier 4f engines)234
7 Setup tasks237
71 Setup operating mode238
72 Remote radio control – setup240
73 Attaching the track wheel carriers241
731 Supporting the machine with outriggers for unloading241
732 Fastening the track wheel carriers246
74 Removing the track wheel carriers254
741 Supporting the machine with outriggers for loading254
742 Removing the track wheel carrier257
743 Loading the machine264
744 Removing tightened retainers267
75 Access ladders268
76 Mounting/removing walkways269
77 Telescoping the undercarriage271
771 Preparatory tasks without counterweight271
772 Preparatory tasks with counterweight271
773 Supporting the machine with outriggers for telescoping272
774 Increasing the track width275
775 Decreasing the track width279
78 Setting up the slewing range safeguard284
79 Connections for clamping tongs and supplemental hydraulic system on the boom head (option)287
710 Attaching clamping tongs (option)288
711 Slewing the soil drill (option) into working position289
712 Slewing the soil drill into transport position (option)290
713 Attaching the counterweight291
7131 Setting up the counterweight291
714 Attaching the fly boom301
7141 Attachment – deflection sheave301
7142 Attaching the fly boom303
715 Folding the fly boom into transport position307
7151 Folding the fly boom into working position317
7152 Folding the fly boom from 0° to 20°326
7153 Folding the fly boom from 0° to 40°327
7154 Folding the fly boom from 20° to 40°329
7155 Folding the fly boom from 40° to 20°331
7156 Folding the fly boom from 20° or 40° to 0°333
7157 Attaching the fly boom extension (7 m)335
716 Attaching the lattice boom extension338
7161 Attaching the lattice boom headpiece to the lattice boom section338
7162 Attaching the lattice boom section339
717 Attaching the auxiliary jib345
718 Emergency control348
7181 Extending outrigger cylinders348
7182 Telescoping the undercarriage out351
7183 Extending the ballasting cylinders and bolting the counterweight354
8 Transport357
81 Controls for unloading the machine359
82 Switching on the battery disconnect switch360
83 Unload machine361
831 Configuring the setup program in the SENCON362
832 Moving the machine off the transport vehicle366
84 Transport dimensions and weights369
841 Overall machine369
842 Attachments371
85 Disconnecting the electrical system from the battery373
86 Lifting the machine374
87 Lashing the machine375
9 Troubleshooting377
91 Diesel engine377
92 Hydraulic system378
93 Heating/air-conditioning system380
931 Heat output380
932 Cooling capacity382
933 System very noisy384
94 Slewing gear385
95 Undercarriage385
96 Cab385
10 Appendix387
101 Handling, Installation, and Maintenance of Steel Wire Ropes387
1011 Rope selection387
1012 How should wire ropes be unloaded?387
1013 How should wire ropes be stored?388
1014 Assembly of wire ropes388
1015 Maintenance of wire ropes393
1016 Inspection of wire ropes396
1017 Concluding remarks404
102 Driver Seat405
1021 General Instructions407
1022 Safety instructions407
1023 Connecting data408
1024 Guarantee and liability409
1025 Seat functions and operation409
1026 Maintenance412
103 Camera system413
1031 Product description413
1032 Safety Instructions414
1033 Operating and Display Elements416
1034 Commissioning417
1035 Operating Modes417
1036 Malfunctions418
1037 Maintenance419
1038 Service Information419
1039 Environmental Protection419
104 Radio Remote Control 0
1041 Introduction 0
1042 Safety precautions 0
1043 Protection devices 0
1044 Installation 0
1045 Checkup before operation 0
1046 Startup procedure 0
1047 Operation of MFS and HL systems 0
1048 Battery charger and rechargeable batteries 0
1049 Battery handling 0
10410 Diagnostics 0
10411 Special Technical Data 0
10412 Maintenance, Guarantee, Disposal 0
10413 Complaint form 0
10414 Abbreviations and definitions 0
10415 Installation and safety test declaration 0
10416 EC Declaration of Conformity 0
10417 HF-Part Conformity Europe 0
10418 Mounting Antennas for Feedback-Systems 0
10419 Mounting instruction for directional antenna on top slewing cranes 0
10420 Guarantee Conditions HETRONIC Germany GmbH 0
105 Cleaning the cooling system436
1051 Safety instructions436
1052 Coolant cooler437
1053 Tips for preventive maintenance438
1054 Coolant438
1055 Charge-air cooler439
1056 Oil cooler439
106 Residual Useful Life of Winches439
1061 General steps required to ensure safe periods of operation439
1062 Periodic inspection of cranes439
1063 Steps required to monitor the winches439
107 Installing Large Roller Bearings, Slewing Gears, and Flange Connections447
1071 General447
1072 Preparatory measures447
1073 Assembly447
1074 Tightening torques for bolts449
108 PFEIFER Pouch Socket System451
1081 Preamble451
1082 Signs and symbols451
1083 Application area and intended use451
1084 General information452
1085 Installation and Assembling454
1086 Important security informations456
1087 Operation456
1088 Accessories and spare parts457
1089 Maintenance and Repair458
10810 Lifting Capacity Table459
109 Operating Fluids and Lubricants460
1091 Hydraulic system461
1092 Diesel engine462
1093 Gearbox464
1094 Lubrication466
1095 Air conditioning system469
1096 Windshield washer system470
1097 Starter batteries470
1010 Personnel Basket471
10101 Safety471
10102 Inspection and testing480
10103 Basket Installation490
11 Reeving diagram496
Index501
Blank Page435

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