Manitowoc Crane MLC100-1 Parts Manual SN 91001038 – PDF DOWNLOAD

Manitowoc Crane MLC100-1 Parts Manual SN 91001038 – PDF DOWNLOAD

The Manitowoc Crane MLC100-1 Parts Manual (SN 91001038) is a downloadable PDF guide for maintenance. It includes specifications, diagrams, and part numbers, ensuring accurate component identification for effective operational support.

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Manitowoc Crane MLC100-1 Parts Manual SN 91001038 – PDF DOWNLOAD

Language : English
Pages : 547
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC100-1 Parts Manual SN 91001038 – PDF DOWNLOAD

ROTATING STRUCTURE
1 84054265 CAB INSTL CAB MOUNTING ASSY 3
84055197 CAB ASSY 5
80103175 CAB ASSY 24V CCS PURCHASED 7
80113644 CAB – SUB ASSY 24V CRAWLER 11
80103172 GLASS DOOR ASSEMBLY 15
80071856 WINDOW ASSY. RH SIDE 19
90039109 GLASS ASSY. SLIDING 21
90039110 GLASS ASSY. FIXED 23
80118622 LIGHT ASSEMBLY-LED FLOOD
80004449 KIT – FRONT WIPER 25
(24 VOLT)
(COMPLETE ASSEMBLY)
80124600 WORK LIGHT HA – JUMPER 27
80102531 HEATER & AC INSTALL CAB 24V 29
80089969 KIT – 24V HEATER/COOL 33
80104074 CAB ACOUSTICS INSTALLATION 37
80104075 MISC CAB COMPONENTS INSTALL 39
80104188 INSTL, CAB BRACKETS 41
80104189 INSTL, CAB PEDAL GROUP 43
80079452 PLUG INSTALLATION 45
80117809 CONSOLE CONTROL ASSY CAB 47
80102334 CONSOLE OVERHEAD ASSY 49
80117366 CONSOLE RIGHT HAND ASSY 53
84054782 DISPLAY CCS COLOR 57
80102336 CONSOLE LEFT HAND ASSY 61
A024680 CONTROLLER, JOYSTICK 63
80102338 CONSOLE REAR ASSY 67
80107986 PANEL ASSY ELEC REAR CAB UPPER 69
80107988 PANEL ASSY ELEC REAR CAB LOWER 71
80107991 PANEL ASSY ELEC REAR CAB INNER 73
A02019 FOOT PEDAL ASSY THROTTLE CONTR 75
84055199 SEAT ASSY CAB 77
84055200 INSTL, CAB INTERIOR 83
84055201 ESI CAB INTERIOR WIRING 87
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: May 05, 2021 Rev: 001
Model Number Serial Number
MLC100-1 91001038
Item Part Description Page
II
80108575 WINDSHIELD WASHER ASSY 89
1 80115677 DECAL KIT STANDARD EN 91
80115687 DECAL KIT CAB 93
80102744 PLATE CRANE ID MFG IN SG NO DWG
80115688 DECAL KIT LOWERWORKS 95
80115689 DECAL KIT UPPERWORKS 97
80115690 DECAL KIT BASIC BOOM 99
2 80109482 ACCESSORY SUN VISOR CAB 101
2 84054310 SLEWING RING BRG INSTALL ASSY 103
2 80115696 DECAL KIT MLC100-1 NOMENCLATUR 105
2 80114334 DIAGRAM OUTLINE DIMENSIONS NO DWG
3 A171371 MIRROR ASSY CAB 107
3 84054266 SLEW DRIVE ASSY 109
4 80102500 LUBE SYST TURNTABLE BEARING 111
6 80102717 ACCESSORY RADIO CAB 113
80108386 HARNESS ASSY-RADIO 115
6 80103734 PIN PULLER ASSY, CTWT 117
7 84054270 FRAME SUPPORT ASSY 119
80116959 FRAME PLATFORM ASSY RIGHT 121
80105550 PLATFORM ASSY 935 MM 123
80105553 PLATFORM ASSY 782 MM 125
84054272 FRAME PLATFORM ASSY LEFT 127
80104559 PLATFORM ASSY CAB 129
80105550 PLATFORM ASSY 935 MM 131
80114489 PLATFORM ASSY 774 MM 133
8 84054245 GANTRY ASSY 137
7826000641 SOCKET, 3/4” OPEN WEDGE 141
12 80117552 DECAL KIT SERIES 2 CW 143
13 80117553 DECAL KIT FREEFALL OP 145
17 84054316 PARTS BOX ASSY 147
3856530 JACK CYLINDER 149
80107447 SLING 3L X 40.4MT X 1.37M NO DWG
810249430 VALVE ASSY QUICK DRAIN 151
A041430 PUMP HYD HAND 153
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: May 05, 2021 Rev: 001
Model Number Serial Number
MLC100-1 91001038
Item Part Description Page
III
80075460 WEIGHT-LMI A2B 155
22 84057027 COUNTERWEIGHT ASSY SERIES 2 157
25 84054267 ENCLOSURE ASSY 159
80120544 ENCLOSURE RIGHT 163
80108370 DOOR ASSY 167
80114094 DOOR ASSY 169
84054269 ENCLOSURE ASSY LEFT 173
80107993 ENCLOSURE ASSY COOLER 175
80107994 ENCLOSURE LEFT 177
80108370 DOOR ASSY 179
26 84054314 COUNTERWEIGHT ASSY ROT BED 181
80102497 PENDANT NO DWG
35 80102504 BRACKET INSTL CTWT RAISING 183
UPPERWORKS MACHINERY
1 84054321 SCHEMATIC HYDRAULIC NO DWG
9 84054260 HOIST ASSY BOOM 185
10 80107687 PAWL ASSY BOOM HOIST 187
81019943 CYLINDER HYDR 189
810238652 SWITCH LIMIT ASSY 191
11 80107023 HOIST ASSY OPTION FF/FF 193
84054328 HOIST ASSY DRUM 1 FF 195
80116314 HYD LINES INSTL FRNT DRUM FF 197
84054329 HOIST ASSY DRUM 2 FF 199
80116312 HYD LINES INSTL REAR DRUM FF 201
20 80116315 HYD LINES INSTL SUCTION ASSY 205
80117629 TANK 314 L RET FILTRATION 209
21 80101629 HYD LINES INSTL DRUM CIRCUITS 215
22 80116343 HYD LINES INSTL ACCESSSORIES 225
27 80116313 HYD LINES INSTL FF PREP 231
CONTROLS, ELECTRICAL
8 80107595 ESI ANEMOMETER POSN LT 235
10 80101324 ESI FREEFALL DRUMS 1 & 2 237
1965299 PEDAL FRONT DRUM BRAKE 239
1965309 PEDAL REAR DRUM BRAKE 241
11 80109831 ESI BOOM POS LIGHT CAB 243
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: May 05, 2021 Rev: 001
Model Number Serial Number
MLC100-1 91001038
Item Part Description Page
IV
15 84054249 ESI ROTATING BED 247
80107601 SWITCH ASSY SETUP REMOTE 249
84055178 ESI ROT BED MOUNTING 253
810238652 SWITCH LIMIT ASSY 257
810238652 SWITCH LIMIT ASSY 259
18 80107570 ESI AC COMMON 261
30 80111866 ESI FREEFALL DRUMS 1 & 2 263
34 80115360 ESI ROT BED LEVEL IND 265
39 810316421 ESI POSITION LIGHT & ANEMOMETE 267
810209900 SENSOR WIND SPEED 269
810250570 SUBASSY POSITION LIGHT 271
40 80107600 ESI SECOND A2B 273
80091847 SWITCH ASSY ATB, W/DUST CAP 275
9333102633 A2B FLAG ASSY 277
POWER PLANT
3 80115697 DECAL KIT T4F ENGINE 279
23 84054252 ENGINE INSTL POWER PLANT 281
80101949 BATTERY ASSY 283
80122067 BATTERY BOX ASSY 285
80105328 ENGINE ASSY PUMP DRIVE Q6.7 287
80102235 ADAPTER TORQUE COUPLING 289
84054258 PUMP DRIVE ASSY 291
80105340 TANK FUEL INSTL 100 GAL 293
84054255 FUEL CIRCUIT CUMMINS QSB 295
84054256 HVAC AC/HEATER ASSY 299
80027884 A/C CONDENSER-VERT. MTG. 24V. 301
80109243 AIR COND KIT HOSES 303
80115289 COVER INSTL DEF TANK 305
80118327 COVER DEF TANK 307
80118329 PANEL DEF TANK COVER 309
29 80110837 COLD WEATHER KIT ROT BED INSTL 313
80110914 JUNCTION BOX ASSY ENG HEATERS 315
32 80119865 500HR SERVICE KIT 317
33 80119866 1000HR SERVICE KIT 319
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: May 05, 2021 Rev: 001
Model Number Serial Number
MLC100-1 91001038
Item Part Description Page
V
80119867 2000HR SERVICE KIT 321
LOWERWORKS
1 84054298 CARBODY ASSY 325
80115609 HYD LINES INSTL CARBODY 331
1 84054299 CRAWLER ASSY 335
80103985 CRAWLER DRIVE ASSY 337
84032137 ROLLER CRAWLER FRONT ASSY 339
2 84054353 CRAWLER 900.0 W SHOE ASSY 341
3 80103986 ROLLER ASSY CRAWLER TOP NO DWG
21 84054313 COUNTERWEIGHT CARBODY ASSY 343
ATTACHMENTS
1 80105107 WIRE ROPE 0.75IN ASSY X112 LG NO DWG
2 84054806 BUTT ASSY #290 6M 347
84054809 BUTT #290 6M 351
84054318 EQUALIZER ASSY 353
80112762 STOP BOOM #290 355
80107141 SHEAVE ASSY CTWT #290BM 357
80107053 CATWALK #290 BUTT 359
80121698 ESI BOOM BUTT 361
2 80122760 WIRE ROPE 26MM X 177 LG NO DWG
3 80101587 TOP ASSY #290, 7.0M 365
80101590 TOP #290 7M 369
A180274 LINK ASSY 371
84054355 ESI BOOM TOP 373
80091847 SWITCH ASSY ATB, W/DUST CAP 375
9333102633 A2B FLAG ASSY 377
3 80122761 WIRE ROPE 26MM X 214 LG NO DWG
3 84054323 JIB RIGGING FJ117 ON B10:290 NO DWG
4 80107642 CLAMP ASSY, 133 ID 379
5 80105216 SHAFT 127 DIA X 524.6 LG NO DWG
5 80105991 BUSHING 115OD X 100ID X 70 LG NO DWG
5 80104395 OVERHAUL BALL 12.5MTON NO DWG
5 80115699 DECAL KIT BOOM INSERT 381
6 80107136 TIMBER ASSY, #290 TOP 383
80118405 TIMBER ASSY 1.33M 385
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: May 05, 2021 Rev: 001
Model Number Serial Number
MLC100-1 91001038
Item Part Description Page
VI
80105702 TIMBER ASSY .81M 387
7 80117525 BLOCK 75 MTON 3 SHEAVE NO DWG
7 80115699 DECAL KIT BOOM INSERT 389
8 80115699 DECAL KIT BOOM INSERT 391
9 80113407 PENDANT NO DWG
9 80115699 DECAL KIT BOOM INSERT 393
10 80101585 INSERT ASSY #290 3M 395
80101586 INSERT #290 3M 397
10 80104622 PENDANT NO DWG
11 80118405 TIMBER ASSY 1.33M 399
12 80104623 PENDANT NO DWG
13 80104624 PENDANT NO DWG
14 80101583 INSERT ASSY #290 6M 401
80101584 INSERT #290 6M 403
14 80104624 PENDANT NO DWG
15 80118405 TIMBER ASSY 1.33M 405
16 80101579 INSERT ASSY #290 12M 407
80101581 INSERT #290 12M 409
17 80118408 TIMBER ASSY, #290 12M INSERT 411
80103561 TIMBER ASSY 413
80118405 TIMBER ASSY 1.33M 415
18 80101579 INSERT ASSY #290 12M 417
80101581 INSERT #290 12M 419
19 80118408 TIMBER ASSY, #290 12M INSERT 421
80103561 TIMBER ASSY 423
80118405 TIMBER ASSY 1.33M 425
22 80104216 UPPER POINT ASSEMBLY 427
80107810 ESI UPPER POINT 429
80091847 SWITCH ASSY ATB, W/DUST CAP 431
9333102633 A2B FLAG ASSY 433
28 80119795 A2B ASSY 435
80075460 WEIGHT-LMI A2B 437
29 80119795 A2B ASSY 439
80075460 WEIGHT-LMI A2B 441