Manitowoc Crane MLC100A-1 Parts Manual SN 91001094 – PDF DOWNLOAD

Manitowoc Crane MLC100A-1 Parts Manual SN 91001094 – PDF DOWNLOAD

The Manitowoc Crane MLC100A-1 Parts Manual (SN 91001094) in PDF format is a crucial maintenance resource. Easily downloadable, it offers detailed insights into components, facilitating efficient troubleshooting, and ensuring optimal performance for the MLC100A-1 crane.

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Manitowoc Crane MLC100A-1 Parts Manual SN 91001094 – PDF DOWNLOAD

Language : English
Pages : 585
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC100A-1 Parts Manual SN 91001094 – PDF DOWNLOAD

ROTATING STRUCTURE
1 84054265 CAB INSTL CAB MOUNTING ASSY 3
80123265 CAB ASSY 24V CCS 5
80103175 CAB ASSY 24V CCS PURCHASED 7
80113644 CAB – SUB ASSY 24V CRAWLER 11
80103172 GLASS DOOR ASSEMBLY 17
80071856 WINDOW ASSY. RH SIDE 21
90039109 GLASS ASSY. SLIDING 23
90039110 GLASS ASSY. FIXED 25
80142662 LIGHT ASSEMBLY-LED FLOOD
80004449 KIT – FRONT WIPER 27
(24 VOLT)
(COMPLETE ASSEMBLY)
80124600 WORK LIGHT HA – JUMPER 29
80144966 HEATER & AC INSTALL-SS CAB 24V 31
80144376 KIT – 24V HEATER/COOL 33
80104074 CAB ACOUSTICS INSTALLATION 37
80104075 MISC CAB COMPONENTS INSTALL 39
80104188 INSTL, CAB BRACKETS 41
80104189 INSTL, CAB PEDAL GROUP 43
80079452 PLUG INSTALLATION 45
80123879 CONSOLE CONTROL ASSY CAB 47
80102334 CONSOLE OVERHEAD ASSY 49
80144351 CNTRL PANEL-HEAT/AC 12/24V 51
80123880 CONSOLE RIGHT HAND ASSY 53
84054782 DISPLAY CCS COLOR 57
80123881 CONSOLE LEFT HAND ASSY 59
A024680 CONTROLLER, JOYSTICK 61
80102338 CONSOLE REAR ASSY 65
80107986 PANEL ASSY ELEC REAR CAB UPPER 67
80107988 PANEL ASSY ELEC REAR CAB LOWER 69
80107991 PANEL ASSY ELEC REAR CAB INNER 71
A02019 FOOT PEDAL ASSY THROTTLE CONTR 73
80123266 SEAT ASSY CAB 75
80136911 SEAT RISER-6-WAY POWER 77
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
II
84055200 INSTL, CAB INTERIOR 83
80120620 ESI CAB INTERIOR WIRING 87
80132013 ESI CAB EXTERIOR WIRING 89
80108575 WINDSHIELD WASHER ASSY 91
1 80115677 DECAL KIT STANDARD EN 93
80115687 DECAL KIT CAB 95
80102744 PLATE CRANE ID MFG IN SG NO DWG
80115688 DECAL KIT LOWERWORKS 97
80115689 DECAL KIT UPPERWORKS 99
80115690 DECAL KIT BASIC BOOM 101
2 80109482 ACCESSORY SUN VISOR CAB 103
2 84054310 SLEWING RING BRG INSTALL ASSY 105
2 80125524 DECAL KIT MLC100A-1 NOMENCLATU 107
2 80114334 DIAGRAM OUTLINE DIMENSIONS NO DWG
3 A171371 MIRROR ASSY CAB 109
3 84054266 SLEW DRIVE ASSY 111
4 80102500 LUBE SYST TURNTABLE BEARING 113
6 80102717 ACCESSORY RADIO CAB 115
80108386 HARNESS ASSY-RADIO 117
6 80103734 PIN PULLER ASSY, CTWT 119
7 84054270 FRAME SUPPORT ASSY 121
80116959 FRAME PLATFORM ASSY RIGHT 123
80105550 PLATFORM ASSY 935 MM 125
80105553 PLATFORM ASSY 782 MM 127
84054272 FRAME PLATFORM ASSY LEFT 129
80104559 PLATFORM ASSY CAB 131
80105550 PLATFORM ASSY 935 MM 133
80114489 PLATFORM ASSY 774 MM 135
8 84054245 GANTRY ASSY 139
7826000641 SOCKET, 3/4” OPEN WEDGE 143
13 80117553 DECAL KIT FREEFALL OP 145
17 84054316 PARTS BOX ASSY 147
3856530 JACK CYLINDER 149
80107447 SLING 3L X 40.4MT X 1.37M NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
III
810249430 VALVE ASSY QUICK DRAIN 151
A041430 PUMP HYD HAND 153
80075460 WEIGHT-LMI A2B 155
22 84057027 COUNTERWEIGHT ASSY SERIES 2 157
25 84054267 ENCLOSURE ASSY 159
80144477 ENCLOSURE RIGHT 163
80108370 DOOR ASSY 167
80114094 DOOR ASSY 169
84054269 ENCLOSURE ASSY LEFT 173
80107993 ENCLOSURE ASSY COOLER 175
80107994 ENCLOSURE LEFT 177
80108370 DOOR ASSY 179
26 84054314 COUNTERWEIGHT ASSY ROT BED 181
80102497 PENDANT NO DWG
35 80102504 BRACKET INSTL CTWT RAISING 183
37 80118533 MIRROR INSTL RIGHT SIDE 185
UPPERWORKS MACHINERY
1 84054321 SCHEMATIC HYDRAULIC NO DWG
9 84054260 HOIST ASSY BOOM 187
10 80107687 PAWL ASSY BOOM HOIST 189
81019943 CYLINDER HYDR 191
11 80107023 HOIST ASSY OPTION FF/FF 193
84054328 HOIST ASSY DRUM 1 FF 195
80116314 HYD LINES INSTL FRNT DRUM FF 197
84054329 HOIST ASSY DRUM 2 FF 199
80116312 HYD LINES INSTL REAR DRUM FF 201
14 80129943 DRUM AUX ASSY FREE SPOOL 203
80129944 HYD LINES INSTL DRUM 3 FS 205
80130290 ESI MOD FREE SPOOL 209
84054334 ESI DRUM 3 EQUIPPED RB 211
20 80116315 HYD LINES INSTL SUCTION ASSY 215
80117629 TANK 314 L RET FILTRATION 219
21 80101629 HYD LINES INSTL DRUM CIRCUITS 225
22 80116343 HYD LINES INSTL ACCESSSORIES 235
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
IV
27 80116313 HYD LINES INSTL FF PREP 241
CONTROLS, ELECTRICAL
5 80123593 ESI LIGHT TOWER 245
7 80124055 ESI DRUM 3 EQUIPPED CAB 247
8 80107595 ESI ANEMOMETER POSN LT 249
10 80124757 ESI FREEFALL DRUMS 1 & 2 251
1965291 FRONT DRUM BRAKE PEDAL 253
1965299 PEDAL FRONT DRUM BRAKE 255
1965301 REAR DRUM BRAKE PEDAL 257
1965309 PEDAL REAR DRUM BRAKE 259
11 80109831 ESI BOOM POS LIGHT CAB 261
14 80130996 ESI FREE SPOOL CAB 263
15 80131737 ESI CRAWLER CYL EXT/RET 265
15 84054249 ESI ROTATING BED 269
80107601 SWITCH ASSY SETUP REMOTE 271
84055178 ESI ROT BED MOUNTING 275
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 279
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 281
16 80115248 ESI SWING LIMIT ENCODER 283
18 80107570 ESI AC COMMON 285
80139242 JUNCTION BOX OFFSHORE POWER 287
29 80110837 COLD WEATHER KIT ROT BED INSTL 291
80110914 JUNCTION BOX ASSY ENG HEATERS 293
30 80111866 ESI FREEFALL DRUMS 1 & 2 295
34 80115360 ESI ROT BED LEVEL IND 297
39 810316421 ESI POSITION LIGHT & ANEMOMETE 299
810209900 SENSOR WIND SPEED 301
810250570 SUBASSY POSITION LIGHT 303
40 80107600 ESI SECOND A2B 305
80091847 SWITCH ASSY ATB, W/DUST CAP 307
9333102633 A2B FLAG ASSY 309
POWER PLANT
3 80115697 DECAL KIT T4F ENGINE 311
23 84054252 ENGINE INSTL POWER PLANT 313
80101949 BATTERY ASSY 315
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
V
80122067 BATTERY BOX ASSY 317
80105328 ENGINE ASSY PUMP DRIVE Q6.7 321
80102235 ADAPTER TORQUE COUPLING 323
84054258 PUMP DRIVE ASSY 325
80105340 TANK FUEL INSTL 100 GAL 327
84054255 FUEL CIRCUIT CUMMINS QSB 329
80147304 HVAC AC/HEATER ASSY 333
80145094 CONDENSER AC W/VERTICAL MOUNT
80145431 AIR COND KIT HOSES 335
80115289 COVER INSTL DEF TANK 337
80118327 COVER DEF TANK 339
80118329 PANEL DEF TANK COVER 341
32 80119865 500HR SERVICE KIT 343
33 80119866 1000HR SERVICE KIT 345
9437220086 KIT, SEAL 347
80119867 2000HR SERVICE KIT 349
9437220086 KIT, SEAL 351
41 80129364 COLD WEATHER PLUG 353
LOWERWORKS
1 84054298 CARBODY ASSY 357
80115609 HYD LINES INSTL CARBODY 363
1 84054299 CRAWLER ASSY 367
80103985 CRAWLER DRIVE ASSY 371
84032137 ROLLER CRAWLER FRONT ASSY 373
2 84054353 CRAWLER 900.0 W SHOE ASSY 375
3 80103986 ROLLER ASSY CRAWLER TOP NO DWG
21 84054313 COUNTERWEIGHT CARBODY ASSY 377
ATTACHMENTS
1 80105107 WIRE ROPE 0.75IN ASSY X112 LG NO DWG
2 84054806 BUTT ASSY #290 6M 381
84054809 BUTT #290 6M 385
84054318 EQUALIZER ASSY 387
80112762 STOP BOOM #290 389
80106390 SHEAVE ASSY 26MM ROPE NO DWG
80107141 SHEAVE ASSY CTWT #290BM 391
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
VI
80107053 CATWALK #290 BUTT 393
80121698 ESI BOOM BUTT 395
2 80122760 WIRE ROPE 26MM X 177 LG NO DWG
3 80101587 TOP ASSY #290, 7.0M 399
80101590 TOP #290 7M 403
80106390 SHEAVE ASSY 26MM ROPE NO DWG
A180274 LINK ASSY 405
84054355 ESI BOOM TOP 407
80091847 SWITCH ASSY ATB, W/DUST CAP 409
9333102633 A2B FLAG ASSY 411
3 80122761 WIRE ROPE 26MM X 214 LG NO DWG
3 84054323 JIB RIGGING FJ117 ON B10:290 NO DWG
4 80106390 SHEAVE ASSY 26MM ROPE NO DWG
4 80122764 WIRE ROPE 22MM ASSY X 160 LG NO DWG
5 80105216 SHAFT 127 DIA X 524.6 LG NO DWG
5 80105991 BUSHING 115OD X 100ID X 70 LG NO DWG
5 80104395 OVERHAUL BALL 12.5MTON NO DWG
5 80115699 DECAL KIT BOOM INSERT 413
6 80107136 TIMBER ASSY, #290 TOP 415
80118405 TIMBER ASSY 1.33M 417
80105702 TIMBER ASSY .81M 419
6 80120391 BLOCK 30 MTON 1 SHEAVE NO DWG
7 80120390 BLOCK 85 MTON 3 SHEAVE NO DWG
7 80115699 DECAL KIT BOOM INSERT 421
8 80115699 DECAL KIT BOOM INSERT 423
9 80113407 PENDANT NO DWG
9 80115699 DECAL KIT BOOM INSERT 425
10 80101585 INSERT ASSY #290 3M 427
80101586 INSERT #290 3M 429
10 80104622 PENDANT NO DWG
11 80118405 TIMBER ASSY 1.33M 431
12 80104623 PENDANT NO DWG
13 80104624 PENDANT NO DWG
14 80101583 INSERT ASSY #290 6M 433
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev:
Model Number Serial Number
MLC100A-1 91001094
Item Part Description Page
VII
80101584 INSERT #290 6M 435
14 80104624 PENDANT NO DWG
15 80118405 TIMBER ASSY 1.33M 437
16 80101579 INSERT ASSY #290 12M 439
80101581 INSERT #290 12M 441
17 80118408 TIMBER ASSY, #290 12M INSERT 443
80103561 TIMBER ASSY 445
80118405 TIMBER ASSY 1.33M 447
18 80101579 INSERT ASSY #290 12M 449
80101581 INSERT #290 12M 451
19 80118408 TIMBER ASSY, #290 12M INSERT 453
80103561 TIMBER ASSY 455
80118405 TIMBER ASSY 1.33M 457
22 80104216 UPPER POINT ASSY 459
80107810 ESI UPPER POINT 461
80091847 SWITCH ASSY ATB, W/DUST CAP 463
9333102633 A2B FLAG ASSY 465
28 80119795 A2B ASSY 467
80075460 WEIGHT-LMI A2B 469
29 80119795 A2B ASSY 471
80075460 WEIGHT-LMI A2B 473
40 80128376 CVS SHIP OUT PAINT & MISC. 475
Manitowoc Cranes
Notes
VIII