Manitowoc Crane MLC150-1 Parts Manual SN 91501010 - PDF

Manitowoc Crane MLC150-1 Parts Manual SN 91501010 – PDF DOWNLOAD

The Manitowoc Crane MLC150-1 Parts Manual (SN 91501010) is a comprehensive PDF guide for assembly, disassembly, and maintenance. With part numbers, schematics, and troubleshooting tips, it supports efficient repairs, ensuring optimal crane performance. Download for essential assistance.

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Manitowoc Crane MLC150-1 Parts Manual SN 91501010 – PDF DOWNLOAD

Language : English
Pages : 523
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC150-1 Parts Manual SN 91501010 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80133863 CAB INSTL FIXED CAB 3
80123265 CAB ASSY 24V CCS 5
80103175 CAB ASSY 24V CCS PURCHASED 7
80113644 CAB – SUB ASSY 24V CRAWLER 11
80103172 GLASS DOOR ASSEMBLY 15
80071856 WINDOW ASSY. RH SIDE 19
90039109 GLASS ASSY. SLIDING 21
90039110 GLASS ASSY. FIXED 23
80118622 LIGHT ASSEMBLY-LED FLOOD
80004449 KIT – FRONT WIPER 25
(24 VOLT)
(COMPLETE ASSEMBLY)
80124600 WORK LIGHT HA – JUMPER 27
80102531 HEATER & AC INSTALL CAB 24V 29
80089969 KIT – 24V HEATER/COOL 33
80104074 CAB ACOUSTICS INSTALLATION 37
80104075 MISC CAB COMPONENTS INSTALL 39
80104188 INSTL, CAB BRACKETS 41
80104189 INSTL, CAB PEDAL GROUP 43
80079452 PLUG INSTALLATION 45
80123879 CONSOLE CONTROL ASSY CAB 47
80102334 CONSOLE OVERHEAD ASSY 49
80123880 CONSOLE RIGHT HAND ASSY 51
84054782 DISPLAY CCS COLOR 55
80123881 CONSOLE LEFT HAND ASSY 57
A024680 CONTROLLER, JOYSTICK 59
80102338 CONSOLE REAR ASSY 63
80107986 PANEL ASSY ELEC REAR CAB UPPER 65
80107988 PANEL ASSY ELEC REAR CAB LOWER 67
80107991 PANEL ASSY ELEC REAR CAB INNER 69
A02019 FOOT PEDAL ASSY THROTTLE CONTR 71
80123266 SEAT ASSY CAB 73
84055200 INSTL, CAB INTERIOR 79
80120620 ESI CAB INTERIOR WIRING 83
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 22, 2021 Rev: 003
Model Number Serial Number
MLC150-1 91501010
Item Part Description Page
II
80123607 WINDOW WASHER ASSY 85
1 80134318 COUNTERWEIGHT ASSY SERIES 2 87
1 80127270 DECAL KIT STANDARD MLC150-1 EN 89
80127264 DECAL KIT CAB 91
80102744 PLATE CRANE ID MFG IN SG NO DWG
80127265 DECAL KIT LOWERWORKS 93
80127266 DECAL KIT UPPERWORKS 97
80127267 DECAL KIT BASIC BOOM 99
80102744 PLATE CRANE ID MFG IN SG NO DWG
2 80116943 SLEWING RING BRG INSTALL ASSY 101
2 80127268 DECAL KIT MLC150-1 NOMENCLATUR 103
3 80116898 SLEWING DRIVE ASSY 105
4 80119902 LUBE SYST TURNTABLE BEARING 107
5 80124069 PARTS BOX ASSY 109
3856530 JACK CYLINDER 111
6462460 SOCKET/WEDGE, 1″ (26 MM) 113
80075460 WEIGHT-LMI A2B 115
80124112 SLING 3 LEG 26.6 MT 2.13 M NO DWG
810249430 VALVE ASSY QUICK DRAIN 117
A041430 PUMP HYD HAND 119
80132063 KIT, OIL SAMPLE-10PK 121
80132062 KIT, OIL SAMPLE-SINGLE 123
6 80109482 ACCESSORY SUN VISOR CAB 125
7 80117501 PIN PULLER ASSY, CTWT 127
8 80122968 BRACKET INSTL CTWT RAISING 129
9 80117303 COUNTERWEIGHT ASSY ROT BED 131
10 80119087 GANTRY ASSEMBLY 133
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 137
11 80102717 ACCESSORY RADIO CAB 139
80108386 HARNESS ASSY-RADIO 141
19 80126979 ENCLOSURE INSTL 145
80122832 ENCLOSURE ASSY RIGHT 149
80128164 DOOR ASSY ENCL 151
80122875 PANEL BATTERY COVER 153
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 22, 2021 Rev: 003
Model Number Serial Number
MLC150-1 91501010
Item Part Description Page
III
80122893 ENCLOSURE ASSY 155
80122908 PANEL ENCLOSURE 157
80122912 PANEL ASSY ACCESS 159
80127355 ENCLOSURE LEFT ASSY 163
80128164 DOOR ASSY ENCL 165
80128178 DOOR ASSY ENCL 167
36 80138488 W/O LUFFING JIB PREP 169
UPPERWORKS MACHINERY
3 80120105 HYD LINES INSTL CARBODY JACKIN 171
11 80115479 HOIST ASSY BOOM 173
12 80121244 PAWL ASSY BOOM HOIST 175
81019943 CYLINDER HYDR 177
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 179
13 80115269 HYD LINES INSTL RETURN 183
80119055 TANK 436 L RET FILTRATION 187
14 80115270 HYD LINES INSTL DRUM & TRAVEL 193
15 80115271 HYD LINES INSTL ACCESSORIES 205
20 80115482 HOIST ASSY DRUM 1 FF 213
80120369 HYD LINES INSTL FF FRONT 215
22 80126838 ENCODER, INCREMENTAL 500 PULS 217
23 80115487 HOIST ASSY DRUM 2 FF 219
80120370 HYD LINES INSTL FF REAR 221
25 80126838 ENCODER, INCREMENTAL 500 PULS 223
27 80120368 HYD LINES INSTL FF PREP 227
28 80130480 HOIST ASSY DRUM 3 FS 231
80129953 HYD LINES INSTL DRUM 3 235
80130541 ESI DRUM 3 RB FS 239
CONTROLS, ELECTRICAL
2 80130996 ESI FREE SPOOL CAB 241
9 80124055 ESI DRUM 3 EQUIPPED CAB 243
12 80124757 ESI FREEFALL DRUMS 1 & 2 245
1965291 FRONT DRUM BRAKE PEDAL 247
1965299 PEDAL FRONT DRUM BRAKE 249
1965301 REAR DRUM BRAKE PEDAL 251
1965309 PEDAL REAR DRUM BRAKE 253
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 22, 2021 Rev: 003
Model Number Serial Number
MLC150-1 91501010
Item Part Description Page
IV
16 80120823 ESI ROTATING BED 255
80107601 SWITCH ASSY SETUP REMOTE 257
80120824 ESI ROT BED MOUNTING 261
80122110 LIMIT SWITCH BOOM STOP 265
80129711 LIMIT SWITCH SUBASSY 6P LINEAR 267
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 269
POWER PLANT
3 80127269 DECAL KIT T4F ENGINE 271
18 90047705 KIT SERVICE 500 HRS 273
19 90047706 KIT SERVICE 1000 HRS 275
90047707 KIT SERVICE 2000 HRS 277
30 80118284 ENGINE INSTL POWER PLANT 281
80118286 ENGINE ASSY PUMP DRIVE Q6.7 285
80118288 PUMP DRIVE ASSY 287
80122757 ENCLOSURE ASSY ENGINE 289
80122770 PANEL ENCLOSURE 291
80128156 DOOR ENCLOSURE ENGINE 293
80118290 BATTERY INSTL CUMMINS QSB 295
80118291 TANK FUEL INSTL 125 GAL 297
80118292 FUEL CIRCUIT CUMMINS QSB 301
80118293 HVAC AC/HEATER ASSY 305
80027884 A/C CONDENSER-VERT. MTG. 24V. 307
80119713 AIR COND KIT HOSES 309
LOWERWORKS
1 80117547 CARBODY ASSY 311
80115273 HYD LINES INSTL CARBODY 315
810039140 Q DISCON FITTING 319
810121650 Q DISCON FITTING 321
80121397 PIN PULLER CARBODY CRAWLER 323
1 80116888 CRAWLER ASSY 325
80112367 ROLLER ASSY CRAWLER FRONT 327
80116893 CRAWLER DRIVE ASSY 329
80123686 CRAWLER PAD ASSY 331
80124367 HYD LINES INSTL CRAWLER 333
810039130 Q DISCON FITTING 337
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 22, 2021 Rev: 003
Model Number Serial Number
MLC150-1 91501010
Item Part Description Page
V
810121640 Q DISCON FITTING 339
2 80123317 OUTRIGGER BEAM ASSY INSTL JACK 341
810247561 OUTRIGGER PAD ASSY 343
4 80123352 COUNERWEIGHT CARBODY ASSY INST 345
26 80125095 ESI FREEFALL DRUMS 1 & 2 347
ATTACHMENTS
1 80121510 BUTT ASSY #350 6.8M 349
80120866 STOP BOOM #350 351
80121275 BUTT WELD #350 6.8M 353
80123530 EQUALIZER ASSY 355
80126798 ESI BUTT ASSY #350 357
2 80124550 SHEAVE SELF ASSY INSTL 359
80106390 SHEAVE ASSY 26MM ROPE NO DWG
4 80121512 TOP ASSY #350, 8.2 M 361
80106390 SHEAVE ASSY 26MM ROPE NO DWG
80121513 TOP WELD #350 8.20 M 365
80124557 ESI BOOM TOP 369
80091847 SWITCH ASSY ATB, W/DUST CAP 371
9333102633 A2B FLAG ASSY 373
5 80124692 TIMBER ASSY #350, TOP 375
5 810292880 BUSHING, COMPOSITE NO DWG
5 80115699 DECAL KIT BOOM INSERT 377
6 80121571 BUSHING 950D X 85ID X 80LG NO DWG
6 80115699 DECAL KIT BOOM INSERT 379
7 80106390 SHEAVE ASSY 26MM ROPE NO DWG
7 80115699 DECAL KIT BOOM INSERT 381
8 80115699 DECAL KIT BOOM INSERT 383
10 80123745 WIRE ROPE 7/8″ ASSY X 158M NO DWG
11 80120391 BLOCK 30 MTON 1 SHEAVE NO DWG
12 80120390 BLOCK 85 MTON 3 SHEAVE NO DWG
13 80117702 INSERT ASSY #350 6 M 385
80117703 INSERT WELD #350 6M 387
14 80123959 TIMBER ASSY #350 6M 389
14 80120392 OVERHAUL BALL 15 MTON NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: September 22, 2021 Rev: 003
Model Number Serial Number
MLC150-1 91501010
Item Part Description Page
VI
15 80123748 WIRE ROPE 26MM ASSY X 324M NO DWG
16 80123749 WIRE ROPE 26MM ASSY X 253M NO DWG
16 80127276 DECAL KIT FREE FALL ID 391
17 80118954 INSERT ASSY #350 12M W/LUG 393
80118955 INSERT WELD #350 12M W/LUG 395
17 80123750 WIRE ROPE 26MM ASSY X 190M NO DWG
18 80123960 TIMBER ASSY #350 12M 397
19 80117704 INSERT ASSY #350 12 M 399
80117705 INSERT WELD #350 12M 401
20 80123960 TIMBER ASSY #350 12M 403
21 80117704 INSERT ASSY #350 12 M 405
80117705 INSERT WELD #350 12M 407
22 80123960 TIMBER ASSY #350 12M 409
25 80128376 CVS SHIP OUT PAINT & MISC. 411