Manitowoc Crane MLC150-1 Parts Manual SN 91501023 – PDF DOWNLOAD

Manitowoc Crane MLC150-1 Parts Manual SN 91501023 – PDF DOWNLOAD

The Manitowoc Crane MLC150-1 Parts Manual (SN 91501023) in PDF format is an essential guide for maintenance. Easily downloadable, it provides detailed insights into components, aiding efficient troubleshooting, and ensuring optimal performance for the MLC150-1 crane.

FILE DETAILS:

Manitowoc Crane MLC150-1 Parts Manual SN 91501023 – PDF DOWNLOAD

Language : English
Pages : 551
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane MLC150-1 Parts Manual SN 91501023 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80133863 CAB INSTL FIXED CAB 3
80123265 CAB ASSY 24V CCS 5
80103175 CAB ASSY 24V CCS PURCHASED 7
80113644 CAB – SUB ASSY 24V CRAWLER 11
80103172 GLASS DOOR ASSEMBLY 17
80071856 WINDOW ASSY. RH SIDE 21
90039109 GLASS ASSY. SLIDING 23
90039110 GLASS ASSY. FIXED 25
80142662 LIGHT ASSEMBLY-LED FLOOD
80004449 KIT – FRONT WIPER 27
(24 VOLT)
(COMPLETE ASSEMBLY)
80124600 WORK LIGHT HA – JUMPER 29
80102531 HEATER & AC INSTALL CAB 24V 31
80089969 KIT – 24V HEATER/COOL 35
80104074 CAB ACOUSTICS INSTALLATION 39
80104075 MISC CAB COMPONENTS INSTALL 41
80104188 INSTL, CAB BRACKETS 43
80104189 INSTL, CAB PEDAL GROUP 45
80079452 PLUG INSTALLATION 47
80123879 CONSOLE CONTROL ASSY CAB 49
80102334 CONSOLE OVERHEAD ASSY 51
80123880 CONSOLE RIGHT HAND ASSY 53
84054782 DISPLAY CCS COLOR 57
80123881 CONSOLE LEFT HAND ASSY 59
A024680 CONTROLLER, JOYSTICK 61
80102338 CONSOLE REAR ASSY 65
80107986 PANEL ASSY ELEC REAR CAB UPPER 67
80107988 PANEL ASSY ELEC REAR CAB LOWER 69
80107991 PANEL ASSY ELEC REAR CAB INNER 71
A02019 FOOT PEDAL ASSY THROTTLE CONTR 73
80123266 SEAT ASSY CAB 75
80136911 SEAT RISER-6-WAY POWER 77
84055200 INSTL, CAB INTERIOR 83
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 05, 2022 Rev: 001
Model Number Serial Number
MLC150-1 91501023
Item Part Description Page
II
80120620 ESI CAB INTERIOR WIRING 87
80123607 WINDOW WASHER ASSY 89
1 80134318 COUNTERWEIGHT ASSY SERIES 2 91
1 80127270 DECAL KIT STANDARD MLC150-1 EN 93
80127264 DECAL KIT CAB 95
80102744 PLATE CRANE ID MFG IN SG NO DWG
80127265 DECAL KIT LOWERWORKS 97
80127266 DECAL KIT UPPERWORKS 101
80127267 DECAL KIT BASIC BOOM 103
80102744 PLATE CRANE ID MFG IN SG NO DWG
2 80116943 SLEWING RING BRG INSTALL ASSY 105
2 80127268 DECAL KIT MLC150-1 NOMENCLATUR 107
3 80116898 SLEWING DRIVE ASSY 109
4 80119902 LUBE SYST TURNTABLE BEARING 111
5 80124069 PARTS BOX ASSY 113
3856530 JACK CYLINDER 115
6462460 SOCKET/WEDGE, 1″ (26 MM) 117
80075460 WEIGHT-LMI A2B 119
80124112 SLING 3 LEG 26.6 MT 2.13 M NO DWG
810249430 VALVE ASSY QUICK DRAIN 121
A041430 PUMP HYD HAND 123
6 80109482 ACCESSORY SUN VISOR CAB 125
7 80117501 PIN PULLER ASSY, CTWT 127
8 80122968 BRACKET INSTL CTWT RAISING 129
9 80117303 COUNTERWEIGHT ASSY ROT BED 131
10 80119087 GANTRY ASSEMBLY 133
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 137
11 80132426 RADIO/SPEAKER COVER KIT 139
19 80126979 ENCLOSURE INSTL 143
80122832 ENCLOSURE ASSY RIGHT 147
80128164 DOOR ASSY ENCL 149
80122875 PANEL BATTERY COVER 151
80122893 ENCLOSURE ASSY 153
80122908 PANEL ENCLOSURE 155
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 05, 2022 Rev: 001
Model Number Serial Number
MLC150-1 91501023
Item Part Description Page
III
80122912 PANEL ASSY ACCESS 157
80127355 ENCLOSURE LEFT ASSY 161
80128164 DOOR ASSY ENCL 163
80128178 DOOR ASSY ENCL 165
31 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 167
36 80123290 ROTATING BED ASSY LJ PREP 169
80119689 PAWL ASSEMBLY 171
81019943 CYLINDER HYDR 173
80123291 LIMIT SWITCH LJ BOOM STOP 175
80129711 LIMIT SWITCH SUBASSY 6P LINEAR 177
80123670 HYD LINES INSTL DRUM 2 PAWL 179
UPPERWORKS MACHINERY
3 80145957 HYD LINES INSTL CARBODY JACKIN 183
11 80115479 HOIST ASSY BOOM 185
12 80121244 PAWL ASSY BOOM HOIST 187
81019943 CYLINDER HYDR 189
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 191
13 80115269 HYD LINES INSTL RETURN 195
80119055 TANK 436 L RET FILTRATION 199
14 80115270 HYD LINES INSTL DRUM & TRAVEL 205
15 80115271 HYD LINES INSTL ACCESSORIES 217
20 80115482 HOIST ASSY DRUM 1 FF 225
80120369 HYD LINES INSTL FF FRONT 227
22 80126838 ENCODER, INCREMENTAL 500 PULS 229
23 80115487 HOIST ASSY DRUM 2 FF 231
80120370 HYD LINES INSTL FF REAR 233
25 80126838 ENCODER, INCREMENTAL 500 PULS 235
27 80120368 HYD LINES INSTL FF PREP 239
28 80138487 W/O DRUM 3 INSTALL 243
CONTROLS, ELECTRICAL
12 80124757 ESI FREEFALL DRUMS 1 & 2 245
1965291 FRONT DRUM BRAKE PEDAL 247
1965299 PEDAL FRONT DRUM BRAKE 249
1965301 REAR DRUM BRAKE PEDAL 251
1965309 PEDAL REAR DRUM BRAKE 253
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 05, 2022 Rev: 001
Model Number Serial Number
MLC150-1 91501023
Item Part Description Page
IV
16 80120823 ESI ROTATING BED 255
80107601 SWITCH ASSY SETUP REMOTE 257
80120824 ESI ROT BED MOUNTING 261
80122110 LIMIT SWITCH BOOM STOP 265
80129711 LIMIT SWITCH SUBASSY 6P LINEAR 267
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 269
POWER PLANT
3 80127269 DECAL KIT T4F ENGINE 271
18 90047705 KIT SERVICE 500 HRS 273
19 90047706 KIT SERVICE 1000 HRS 275
90047707 KIT SERVICE 2000 HRS 277
30 80118284 ENGINE INSTL POWER PLANT 281
80118286 ENGINE ASSY PUMP DRIVE Q6.7 285
80118288 PUMP DRIVE ASSY 287
80122757 ENCLOSURE ASSY ENGINE 289
80122770 PANEL ENCLOSURE 291
80128156 DOOR ENCLOSURE ENGINE 293
80118290 BATTERY INSTL CUMMINS QSB 295
80118291 TANK FUEL INSTL 125 GAL 297
80118292 FUEL CIRCUIT CUMMINS QSB 301
80118293 HVAC AC/HEATER ASSY 305
80027884 A/C CONDENSER-VERT. MTG. 24V. 307
80119713 AIR COND KIT HOSES 309
34 80122818 COLD WEATHER KIT ROT BED INSTL 311
80110914 JUNCTION BOX ASSY ENG HEATERS 313
80122733 HEATER HYDRUALIC TANK 315
35 80124153 ESI AC COMMON 317
80139242 JUNCTION BOX OFFSHORE POWER 319
LOWERWORKS
1 80117547 CARBODY ASSY 321
80145696 HYD LINES INSTL CARBODY 325
810121650 Q DISCON FITTING 329
80121397 PIN PULLER CARBODY CRAWLER 331
1 80116888 CRAWLER ASSY 333
80112367 ROLLER ASSY CRAWLER FRONT 337
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 05, 2022 Rev: 001
Model Number Serial Number
MLC150-1 91501023
Item Part Description Page
V
80116893 CRAWLER DRIVE ASSY 339
80123686 CRAWLER PAD ASSY 341
80124367 HYD LINES INSTL CRAWLER 343
810121640 Q DISCON FITTING 347
2 80123317 OUTRIGGER BEAM ASSY INSTL JACK 349
810247561 OUTRIGGER PAD ASSY 351
4 80123352 COUNERWEIGHT CARBODY ASSY INST 353
26 80125095 ESI FREEFALL DRUMS 1 & 2 355
50 80145766 MOD CRAWLER 80124367 357
ATTACHMENTS
1 80121510 BUTT ASSY #350 6.8M 359
80120866 STOP BOOM #350 361
80121275 BUTT WELD #350 6.8M 363
80123530 EQUALIZER ASSY 365
80126798 ESI BUTT ASSY #350 367
2 80124550 SHEAVE SELF ASSY INSTL 369
80106390 SHEAVE ASSY 26MM ROPE NO DWG
4 80121512 TOP ASSY #350, 8.2 M 371
80106390 SHEAVE ASSY 26MM ROPE NO DWG
80121513 TOP WELD #350 8.20 M 375
80124557 ESI BOOM TOP 379
80091847 SWITCH ASSY ATB, W/DUST CAP 381
9333102633 A2B FLAG ASSY 383
5 80124692 TIMBER ASSY #350, TOP 385
5 810292880 BUSHING, COMPOSITE NO DWG
5 80115699 DECAL KIT BOOM INSERT 387
6 80107642 CLAMP ASSY, 133 ID 389
6 80121571 BUSHING 950D X 85ID X 80LG NO DWG
6 80115699 DECAL KIT BOOM INSERT 391
7 80119795 A2B ASSY 393
80075460 WEIGHT-LMI A2B 395
7 80115699 DECAL KIT BOOM INSERT 397
8 80115699 DECAL KIT BOOM INSERT 399
10 80123745 WIRE ROPE 7/8″ ASSY X 158M NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 05, 2022 Rev: 001
Model Number Serial Number
MLC150-1 91501023
Item Part Description Page
VI
11 80117700 INSERT ASSY #350 3M 401
80117701 INSERT WELD #350 3M 403
11 80120391 BLOCK 30 MTON 1 SHEAVE NO DWG
12 80123958 TIMBER ASSY #350 3M 405
12 80120390 BLOCK 85 MTON 3 SHEAVE NO DWG
13 80117702 INSERT ASSY #350 6 M 407
80117703 INSERT WELD #350 6M 409
14 80123959 TIMBER ASSY #350 6M 411
14 80120392 OVERHAUL BALL 15 MTON NO DWG
15 80123748 WIRE ROPE 26MM ASSY X 324M NO DWG
16 80123749 WIRE ROPE 26MM ASSY X 253M NO DWG
16 80127276 DECAL KIT FREE FALL ID 413
17 80118954 INSERT ASSY #350 12M W/LUG 415
80118955 INSERT WELD #350 12M W/LUG 417
18 80123960 TIMBER ASSY #350 12M 419
19 80117704 INSERT ASSY #350 12 M 421
80117705 INSERT WELD #350 12M 423
20 80123960 TIMBER ASSY #350 12M 425
25 80118578 UPPER POINT ASSY 427
80124556 ESI UPPER POINT 429
80091847 SWITCH ASSY ATB, W/DUST CAP 431
9333102633 A2B FLAG ASSY 433
1712501 SHEAVE ASSY 435
25 80128376 CVS SHIP OUT PAINT & MISC. 437