Manitowoc Crane MLC150-1 Parts Manual SN 91501031 - PDF

Manitowoc Crane MLC150-1 Parts Manual SN 91501031 – PDF DOWNLOAD

The Manitowoc Crane MLC150-1 Parts Manual SN 91501031 – PDF DOWNLOAD is a comprehensive guide for the MLC150-1 model with serial number 91501031. It provides essential information for maintenance and repairs in a downloadable PDF format, ensuring efficient crane operation.

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Manitowoc Crane MLC150-1 Parts Manual SN 91501031 – PDF DOWNLOAD

Language : English
Pages : 589
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC150-1 Parts Manual SN 91501031 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80133863 CAB INSTL FIXED CAB 3
80123265 CAB ASSY 24V CCS 5
80103175 CAB ASSY 24V CCS PURCHASED 7
80113644 CAB – SUB ASSY 24V CRAWLER 11
80103172 GLASS DOOR ASSEMBLY 17
80071856 WINDOW ASSY. RH SIDE 21
90039109 GLASS ASSY. SLIDING 23
90039110 GLASS ASSY. FIXED 25
80142662 LIGHT ASSEMBLY-LED FLOOD
80004449 KIT – FRONT WIPER 27
(24 VOLT)
(COMPLETE ASSEMBLY)
80124600 WORK LIGHT HA – JUMPER 29
80144966 HEATER & AC INSTALL-SS CAB 24V 31
80144376 KIT – 24V HEATER/COOL 33
80104074 CAB ACOUSTICS INSTALLATION 37
80104075 MISC CAB COMPONENTS INSTALL 39
80104188 INSTL, CAB BRACKETS 41
80104189 INSTL, CAB PEDAL GROUP 43
80079452 PLUG INSTALLATION 45
80123879 CONSOLE CONTROL ASSY CAB 47
80102334 CONSOLE OVERHEAD ASSY 49
80144351 CNTRL PANEL-HEAT/AC 12/24V
80123880 CONSOLE RIGHT HAND ASSY 51
84054782 DISPLAY CCS COLOR 55
80123881 CONSOLE LEFT HAND ASSY 57
A024680 CONTROLLER, JOYSTICK 59
80102338 CONSOLE REAR ASSY 63
80107986 PANEL ASSY ELEC REAR CAB UPPER 65
80107988 PANEL ASSY ELEC REAR CAB LOWER 67
80107991 PANEL ASSY ELEC REAR CAB INNER 69
A02019 FOOT PEDAL ASSY THROTTLE CONTR 71
80123266 SEAT ASSY CAB 73
80136911 SEAT RISER-6-WAY POWER 75
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
II
84055200 INSTL, CAB INTERIOR 81
80120620 ESI CAB INTERIOR WIRING 85
80132013 ESI CAB EXTERIOR WIRING 87
80123607 WINDOW WASHER ASSY 89
1 80134318 COUNTERWEIGHT ASSY SERIES 2 91
1 80127270 DECAL KIT STANDARD MLC150-1 EN 93
80127264 DECAL KIT CAB 95
80102744 PLATE CRANE ID MFG IN SG NO DWG
80127265 DECAL KIT LOWERWORKS 97
80127266 DECAL KIT UPPERWORKS 101
80127267 DECAL KIT BASIC BOOM 103
80102744 PLATE CRANE ID MFG IN SG NO DWG
2 80116943 SLEWING RING BRG INSTALL ASSY 105
2 80127268 DECAL KIT MLC150-1 NOMENCLATUR 107
3 80116898 SLEWING DRIVE ASSY 109
4 80119902 LUBE SYST TURNTABLE BEARING 111
5 80124069 PARTS BOX ASSY 113
3856530 JACK CYLINDER 115
6462460 SOCKET/WEDGE, 1″ (26 MM) 117
80075460 WEIGHT-LMI A2B 119
80124112 SLING 3 LEG 26.6 MT 2.13 M NO DWG
810249430 VALVE ASSY QUICK DRAIN 121
A041430 PUMP HYD HAND 123
6 80109482 ACCESSORY SUN VISOR CAB 125
7 A171371 MIRROR ASSY CAB 127
7 80117501 PIN PULLER ASSY, CTWT 129
8 80122968 BRACKET INSTL CTWT RAISING 131
9 80117303 COUNTERWEIGHT ASSY ROT BED 133
10 80119087 GANTRY ASSEMBLY 135
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 139
11 80102717 ACCESSORY RADIO CAB 141
80108386 HARNESS ASSY-RADIO 143
19 80126979 ENCLOSURE INSTL 147
80122832 ENCLOSURE ASSY RIGHT 151
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
III
80128164 DOOR ASSY ENCL 153
80122875 PANEL BATTERY COVER 155
80122893 ENCLOSURE ASSY 157
80122908 PANEL ENCLOSURE 159
80122912 PANEL ASSY ACCESS 161
80127355 ENCLOSURE LEFT ASSY 165
80128164 DOOR ASSY ENCL 167
80128178 DOOR ASSY ENCL 169
31 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 171
36 80138488 W/O LUFFING JIB PREP 173
39 80121975 MIRROR INSTL RIGHT SIDE 175
UPPERWORKS MACHINERY
3 80145957 HYD LINES INSTL CARBODY JACKIN 179
11 80115479 HOIST ASSY BOOM 181
12 80121244 PAWL ASSY BOOM HOIST 183
81019943 CYLINDER HYDR 185
13 80115269 HYD LINES INSTL RETURN 189
80119055 TANK 436 L RET FILTRATION 193
14 80115270 HYD LINES INSTL DRUM & TRAVEL 199
15 80115271 HYD LINES INSTL ACCESSORIES 211
20 80115482 HOIST ASSY DRUM 1 FF 219
80120369 HYD LINES INSTL FF FRONT 221
22 80126838 ENCODER, INCREMENTAL 500 PULS 223
23 80115487 HOIST ASSY DRUM 2 FF 225
80120370 HYD LINES INSTL FF REAR 227
25 80126838 ENCODER, INCREMENTAL 500 PULS 229
27 80120368 HYD LINES INSTL FF PREP 233
28 80130480 HOIST ASSY DRUM 3 FS 237
80129953 HYD LINES INSTL DRUM 3 241
80130541 ESI DRUM 3 RB FS 245
29 80115498 ENCODER SWING LIMIT ASSY 247
CONTROLS, ELECTRICAL
2 80130996 ESI FREE SPOOL CAB 249
8 80124559 ESI SECOND A2B 251
80091847 SWITCH ASSY ATB, W/DUST CAP 253
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
IV
9333102633 A2B FLAG ASSY 255
8 80123593 ESI LIGHT TOWER 257
9 80125213 ESI ANEMOMETER POSN LT 259
810316421 ESI POSITION LIGHT & ANEMOMETE 261
810209900 SENSOR WIND SPEED 263
810250570 SUBASSY POSITION LIGHT 265
9 80124055 ESI DRUM 3 EQUIPPED CAB 267
10 80109831 ESI BOOM POS LIGHT CAB 269
12 80124757 ESI FREEFALL DRUMS 1 & 2 271
1965291 FRONT DRUM BRAKE PEDAL 273
1965299 PEDAL FRONT DRUM BRAKE 275
1965301 REAR DRUM BRAKE PEDAL 277
1965309 PEDAL REAR DRUM BRAKE 279
16 80120823 ESI ROTATING BED 281
80107601 SWITCH ASSY SETUP REMOTE 283
80120824 ESI ROT BED MOUNTING 287
80122110 LIMIT SWITCH BOOM STOP 291
80129711 LIMIT SWITCH SUBASSY 6P LINEAR 293
37 80123272 ESI ROT BED LEVEL IND 295
POWER PLANT
3 80127269 DECAL KIT T4F ENGINE 297
18 90047705 KIT SERVICE 500 HRS 299
19 90047706 KIT SERVICE 1000 HRS 301
90047707 KIT SERVICE 2000 HRS 303
30 80118284 ENGINE INSTL POWER PLANT 307
80118286 ENGINE ASSY PUMP DRIVE Q6.7 311
80118288 PUMP DRIVE ASSY 313
80122757 ENCLOSURE ASSY ENGINE 315
80122770 PANEL ENCLOSURE 317
80128156 DOOR ENCLOSURE ENGINE 319
80118290 BATTERY INSTL CUMMINS QSB 321
80118291 TANK FUEL INSTL 125 GAL 323
80118292 FUEL CIRCUIT CUMMINS QSB 327
80147305 HVAC AC/HEATER ASSY 331
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
V
80145094 CONDENSER AC W/VERTICAL MOUNT
80145435 AIR COND KIT HOSES 333
34 80122818 COLD WEATHER KIT ROT BED INSTL 335
80110914 JUNCTION BOX ASSY ENG HEATERS 337
80122733 HEATER HYDRUALIC TANK 339
35 80124153 ESI AC COMMON 341
80139242 JUNCTION BOX OFFSHORE POWER 343
LOWERWORKS
1 80117547 CARBODY ASSY 345
80145696 HYD LINES INSTL CARBODY 349
810121650 Q DISCON FITTING 353
80121397 PIN PULLER CARBODY CRAWLER 355
1 80116888 CRAWLER ASSY 357
80112367 ROLLER ASSY CRAWLER FRONT 361
80116893 CRAWLER DRIVE ASSY 363
80123686 CRAWLER PAD ASSY 365
80124367 HYD LINES INSTL CRAWLER 367
810121640 Q DISCON FITTING 371
2 80123317 OUTRIGGER BEAM ASSY INSTL JACK 373
810247561 OUTRIGGER PAD ASSY 375
4 80123352 COUNERWEIGHT CARBODY ASSY INST 377
26 80125095 ESI FREEFALL DRUMS 1 & 2 379
ATTACHMENTS
1 80121510 BUTT ASSY #350 6.8M 381
80120866 STOP BOOM #350 383
80121275 BUTT WELD #350 6.8M 385
80123530 EQUALIZER ASSY 387
80126798 ESI BUTT ASSY #350 389
2 80124550 SHEAVE SELF ASSY INSTL 391
80106390 SHEAVE ASSY 26MM ROPE NO DWG
4 80121512 TOP ASSY #350, 8.2 M 395
80106390 SHEAVE ASSY 26MM ROPE NO DWG
80121513 TOP WELD #350 8.20 M 399
80124557 ESI BOOM TOP 403
80091847 SWITCH ASSY ATB, W/DUST CAP 405
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
VI
9333102633 A2B FLAG ASSY 407
5 80124692 TIMBER ASSY #350, TOP 409
5 810292880 BUSHING, COMPOSITE NO DWG
5 80115699 DECAL KIT BOOM INSERT 411
6 80121571 BUSHING 950D X 85ID X 80LG NO DWG
6 80115699 DECAL KIT BOOM INSERT 413
7 80106390 SHEAVE ASSY 26MM ROPE NO DWG
7 80119795 A2B ASSY 415
80075460 WEIGHT-LMI A2B 417
7 80115699 DECAL KIT BOOM INSERT 419
8 80119795 A2B ASSY 421
80075460 WEIGHT-LMI A2B 423
8 80115699 DECAL KIT BOOM INSERT 425
10 80123745 WIRE ROPE 7/8″ ASSY X 158M NO DWG
11 80117700 INSERT ASSY #350 3M 427
80117701 INSERT WELD #350 3M 429
11 80120391 BLOCK 30 MTON 1 SHEAVE NO DWG
12 80123958 TIMBER ASSY #350 3M 431
12 80120390 BLOCK 85 MTON 3 SHEAVE NO DWG
13 80117702 INSERT ASSY #350 6 M 433
80117703 INSERT WELD #350 6M 435
14 80123959 TIMBER ASSY #350 6M 437
14 80120392 OVERHAUL BALL 15 MTON NO DWG
15 80117702 INSERT ASSY #350 6 M 439
80117703 INSERT WELD #350 6M 441
15 80123748 WIRE ROPE 26MM ASSY X 324M NO DWG
16 80123959 TIMBER ASSY #350 6M 443
16 80123749 WIRE ROPE 26MM ASSY X 253M NO DWG
16 80127276 DECAL KIT FREE FALL ID 445
17 80118954 INSERT ASSY #350 12M W/LUG 447
80118955 INSERT WELD #350 12M W/LUG 449
17 80123750 WIRE ROPE 26MM ASSY X 190M NO DWG
18 80123960 TIMBER ASSY #350 12M 451
19 80117704 INSERT ASSY #350 12 M 453
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: July 11, 2023 Rev: 002
Model Number Serial Number
MLC150-1 91501031
Item Part Description Page
VII
80117705 INSERT WELD #350 12M 455
20 80123960 TIMBER ASSY #350 12M 457
25 80118578 UPPER POINT ASSY 459
80124556 ESI UPPER POINT 461
80091847 SWITCH ASSY ATB, W/DUST CAP 463
9333102633 A2B FLAG ASSY 465
1712501 SHEAVE ASSY 467
25 80128376 CVS SHIP OUT PAINT & MISC. 469
33 80122360 SHAFT 127.00 DIA X 655.1 NO DWG