Manitowoc Crane MLC165-1 Part Manual 91651113 PDF

Manitowoc Crane MLC165-1 Part Manual 91651113  – PDF DOWNLOAD

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Manitowoc Crane MLC165-1 Part Manual 91651113  – PDF DOWNLOAD

Language : English
Pages :819
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Part Manual 91651113  – PDF DOWNLOAD

0078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY 107
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
II
810251311 TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
III
81018728 CONSOLE CONTROL ASSY 189
81018729 CONSOLE FRONT ASSY 191
84023474 DISPLAY DRUM DIR INDICATOR 195
81018731 ELECTRIC CONTROL ASSY 197
A020191 PEDAL FOOT ASSY 199
810196311 INSULATION ASSY 201
810247771 ELECTRIC CAB ASSY 205
810206371 HVAC ASSY CAB 207
81020581 HVAC INSIDE CAB 24V 211
80105930 HEAT AC CONTROL 12V/24V GROVE 213
810196250 CAB SUBASSY 24V STAND 221
810196300 DOOR ASSY, CAB 227
80004449 KIT – FRONT WIPER 231
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 233
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 235
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 237
80004174 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 241
(COMPLETE ASSEMBLY)
3 810247731 CAB ASSY 24V 245
810247761 ELECTRIC CAB ASSY 247
3 810220129 NAMEPLATE & DECAL ASSY 249
4 810248791 FLOOR PLATE ASSY CAB 251
4 84026406 DECAL ASSY PARTS BOX 253
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 255
7 80078117 CWT SERIES 2 257
810236531 COUNTERWEIGHT ASSY & ROTATING 261
810244300 CYLINDER HYDR 263
9 84030434 CAB NON-TILT ASSY 265
84019079 HYD LINE INSTL W/O TILT CAB 267
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
IV
11 810248681 CAB OPTION SUN VISOR 269
11 81040706 DECAL ENGLISH BASE BOM ASSY 273
13 810026621 COVER ASSY CAB GLASS 277
15 810407065 DECAL ENGLISH – CRANE STAR 279
16 810407066 DECAL ENGLISH – TIER 4F 281
18 810407068 DECAL ENGLISH – STD CAB 283
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
27 81042586 PARTS BOX ASSY 285
3856530 JACK CYLINDER 287
6462460 SOCKET/WEDGE, 1″ (26 MM) 289
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 291
A041430 PUMP HYD HAND 293
28 810425861 PARTS BOX ASSY OPT 1 UBP 295
6462460 SOCKET/WEDGE, 1″ (26 MM) 297
58 81024327 MAST ASSY LIVE 299
810242980 SHEAVE ASSY 21.85 DIA 301
UPPERWORKS MACHINERY
5 84021848 HYD LINES INSTL W/O SELF ERECT 303
17 81023657 DRUM FRONT W/O FF 305
810246711 PAWL ASSY 307
81019943 CYLINDER HYDR 309
81031249 DRUM ASSY W/O FF 311
81020194 VALVE COUNTERBALANCE 313
81020253 DRIVE PLANETARY 315
81021861 MOTOR HYDR PISTON VAR 317
81020386 MOTOR HYDR PISTON VARIABLE 323
84019080 HYD LINE INSTL W/O FREEFALL FD 327
19 81023641 DRUM REAR W/O FF 331
81031252 DRUM ASSY W/O FF 333
81020194 VALVE COUNTERBALANCE 335
81020253 DRIVE PLANETARY 337
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
V
81021861 MOTOR HYDR PISTON VAR 339
81020386 MOTOR HYDR PISTON VARIABLE 345
84019081 HYD LINE INSTL W/O FREEFALL RD 347
24 84021922 HYD LINES INSTALL PILOT CAB 351
30 80078127 BOOM HOIST ASSY W /R & P 353
810236491 DRUM ASSY BOOM HOIST 355
810244781 HOIST BOOM ASSY 357
81020254 DRIVE PLANETARY 359
81021860 MOTOR HYDR PISTON FIX 361
81020310 VALVE, COUNTERBALANCE 365
81020347 PUMP HYDR PISTON FIXED 369
810264701 PAWL ASSY 371
81019943 CYLINDER HYDR 373
36 84019666 HYD LINES INSTL NON FREEFALL 375
84021918 PUMP DRIVE ASSY NON FREE FALL 377
81020226 PUMP HYDR PISTION VARIABLE 383
81020227 PUMP, HYDR PISTON VARIABLE 387
81041681 PUMP PISTON ASSY. 28 CC 389
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 391
810221050 VALVE ASSY 6 BANK .125 NPTF 393
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 395
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 397
810300721 ELECTRIC POWER PLANT ASSY 401
810241640 BOX JUNCTION ASSY 405
A011147 BOX JUNCTION 407
A162768 CONTROLLER 409
810251731 BATTERY ASSY 413
810261531 POWER PLANT ASSY 417
81020390 PUMP HYDR PISTON VARIABLE 421
810219740 CONDITIONER AIR KIT 423
810261631 EXHAUST ASSY 425
810261661 COOLER ASSY 429
810282260 COOLER ASSY CUMMINS QSL9 431
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
VI
810283431 EXHAUST ASSY COOLANT LINES INS 433
84029303 MANIFOLD BLOCK ASSY COOLANT 435
810283441 EXHAUST SYS DEF SYSTEM INST 437
810286781 AIR CONDITIONER & HEATER ASSY 441
810138840 AIR CONDITIONING KIT 443
810218980 CONDITIONER AIR KIT HOSES 445
810305411 EXHAUST ASSY 447
810341271 CLEANER AIR ASSY 449
810339410 AIR CLEANER INSTL 451
38 90038119 500HR SERVICE KIT 453
39 90038080 1000HR SERVICE KIT 455
90038079 2000HR SERVICE KIT 457
LOWERWORKS
1 810236031 CARBODY ASSY 459
84021923 HYD LINES INSTALL CARBODY 463
810039130 Q DISCON FITTING 467
810236161 JOINT ROTATING UNION 469
81020145 JOINT ROTATING UNION 471
810236241 PIN PULLER ASSY 473
1 810236171 CRAWLER ASSY LEFT 477
810216742 ROLLER FRONT ASSY 479
810292130 ROLLER ASSY 481
2 810236172 CRAWLER – PUMP KIT 483
3 810236181 CRAWLER ASSY RIGHT 487
810216742 ROLLER FRONT ASSY 489
810292130 ROLLER ASSY 491
4 810236182 CRAWLER – PUMP KIT 493
3856530 JACK CYLINDER 495
A041430 PUMP HYD HAND 497
5 810236211 DRIVE CRAWLER ASSY 499
6 810246671 GEARBOX ASSY 501
7 810236271 COUNTERWEIGHT ASSY CARBODY 503
7 810254191 PIPING HYDR ASSY 505
810039140 Q DISCON FITTING 509
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
VII
810210270 Q DISCON FITTING 511
8 810351191 PIPING HYDR ASSY 513
810039140 Q DISCON FITTING 517
810210270 Q DISCON FITTING 519
31 810201591 DRIVE SWING ASSY 521
81020191 MOTOR HYDR PISTON 525
32 810201592 DRIVE SWING ASSY 527
810253830 GEARBOX ASSEMBLY 537
60 84021657 AUTO LUBE SYSTEM 539
A179790 PUMP GREASE ELEC 541
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 543
810088299 SIGN BOOM 545
81023609 TOP ASSY 547
81023611 BOOM POINT LOWER ASSY 549
81028333 SHEAVE BANK ASSY 551
81021543 SHEAVE WIRE ROPE ASSY 553
81028334 SHEAVE BANK ASSY 555
81021543 SHEAVE WIRE ROPE ASSY 557
81028335 SHEAVE BANK ASSY 559
81021543 SHEAVE WIRE ROPE ASSY 561
84024953 ROPE GUIDE,BOOM TOP ASSY 565
810215462 SHEAVE WIRE ROPE 567
81036426 CATWALK ASSY 9.0 M #74A TOP 569
1 1759161 DECAL FOR BOOM DISASSEMBLY 571
1478529 DECAL-BM HAZARD NO DWG
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 573
1655485 SOCKET-WEDEGE FOR UPPER POINT 575
6462460 SOCKET/WEDGE, 1″ (26 MM) 577
81042782 UPPER BOOM POINT ASSY 579
1712501 SHEAVE ASSY 581
1704193 SHEAVE FOR 1″ WIRE ROPE 583
1712501 SHEAVE ASSY 585
170419A PIN FOR DEAD END ANCHOR LINK 587
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 05, 2019 Rev: 001
Model Number Serial Number
MLC165-1 91651113
Item Part Description Page
VIII
7 81036422 CATWALK ASSY 3.0 M #74A INSERT 589
8 81036424 CATWALK ASSY 6.0 M #74A INSERT 591
9 81036423 CATWALK ASSY #74A,6.00M INSERT 593
12 810238761 WIRE ROPE ROTATION RESIST 595
14 81024295 INSERT ASSY 597
14 810238841 WIRE ROPE ROTATION RESIST 599
20 81023601 ESI BOOM WIRING 603
810245682 A2B DEVICE 605
1770804 LEVER ASSY 607
810238652 SWITCH LIMIT ASSY 609
A168882 CONTROLLER ASSY BOOM 611
A168903 CONTROLLER BOOM AND JIB TOP 613
21 810236011 ELECTRIC CNTRL ASSY OPT 1 615
1957499 SWITCH ASSEMBLY BLOCK 617
1770804 LEVER ASSY 619
21 2182145 15T HOOK, /WEIGHT BALL 1150# 621
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 623
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 625
37 80078130 MAST 627
810200041 ESI MAST 631
810208781 WIRE ROPE ASSY 633
810236301 MAST ASSY 637
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 641
81019935 CYLINDER HYD MAST RAISE 643
42 81024287 INSERT ASSY #74 3.00 M 645
43 81024289 INSERT ASSY #74 6.00 M 647
81036423 CATWALK ASSY #74A,6.00M INSERT 649
44 81024291 INSERT ASSY #74 651
57 81023605 BUTT ASSY 653
810236081 HYD LINES INSTL BOOM BUTT 657
810039130 Q DISCON FITTING 661
810039140 Q DISCON FITTING 663
810114700 Q DISCON FITTING 665
810114710 Q DISCON FITTING 667
810121640 Q DISCON FITTING 669
810121650 Q DISCON FITTING 671
81026702 GUIDE WIRE ROPE ASSY 673
1721697 SHEAVE 24 DIA, 1 INCH ROPE 675
81036421 CATWALK ASSY 6.0 M #74A BUTT 677
81038768 STOP ASSY #74A BOOM