Manitowoc Crane MLC165-1 Parts Manual 14001182 PDF

Manitowoc Crane MLC165-1 Parts Manual 14001182  – PDF DOWNLOAD

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Manitowoc Crane MLC165-1 Parts Manual 14001182  – PDF DOWNLOAD

Language : English
Pages :1035
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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual 14001182  – PDF DOWNLOAD

1 84035567 CAB ASSY VISION CAB 3
810243544 CAB ASSY 5
810218742 EXTERIOR EQUIP CAB ASSY 11
81021878 DOOR ASSY CAB 15
81021879 WINDOW ASSY CAB 17
810219011 WINDSHIELD WIPER ASSY CAB 19
A027140 ROLLER ASSY CAB DOOR FRONT TRO 21
810302802 BRAKE ASSY CAB DOOR BRAKE 23
A037000 ROLLER ASSY 25
810218752 INTERIOR EQUIP CAB AIR DUCTS 27
81021876 INTERIOR EQUIP CAB ASSY 29
810218772 INSULATION ASSY CAB 31
80113630 HVAC ASSY CAB 33
84039648 HVAC KIT CAB INSIDE PARTS 35
90046833 PEDESTAL UNIT 37
810223752 MAT FLOOR ASSY CAB 39
1 1766412 DOWEL NO DWG
1 810073550 PARTS BOX NO DWG
1 80116023 DECAL KIT 14000 STANDARD EN 41
80116024 DECAL KIT 14000 STANDARD CAB 43
80102744 PLATE CRANE ID MFG IN SG NO DWG
80116025 DECAL KIT 14000 STD UPPERWORKS 45
80116026 DECAL KIT 14000 STD BASIC BOOM 47
81008990 DECAL KIT 14000 PARTS BOX (EN) 49
2 2511549 BOLT FINISHED HEX NO DWG
3 7114260 F WASHER NO DWG
3 80116028 DECAL KIT 14000 NOMENCLT STD 51
4 810044801 ROTATING BED ASSY 53
5 80116299 DECAL KIT 14000 VISION CAB 55
8 A154080 SLEWING RING BRG NO DWG
16 A158961 PLATFORM ASSY 57
17 A158971 PLATFORM ASSY 59
20 A168791 BUSHING 61
21 A180031 ROTATING BED ASSY PIN INSTALL 63
22 A190921 PIN PULLER ASSY 65
3856070 CYLINDER 67
23 A196989 BEAM ASSY CWT ALIGNMENT 69
26 81022299 ENCLOSURE ASSY T4F / T3 14000 71
81011433 ENCLOSURE ASSY TIER 4 RS 73
810004710 PANEL ENCL ASSY 75
A085560 PANEL ENCL ASSY 77
81011434 ENCLOSURE ASSY TIER 4 LS 79
810025150 PANEL, ENCLOSURE ASSEMBLY 81
A085500 PANEL, ENCLOSURE ASSEMBLY 83
A179670 PANEL, ENCLOSURE ASSEMBLY 85
810223002 ENCLOSURE ASSY 87
31 A03316 COVER ASSY WINDOWS VISION CAB 89
65 84034431 CAB MOUNTING ASSEMBLY 93
84039059 HYD LINES INSTL VISION CAB 95
75 A15818 COUNTERWEIGHT ASSY 97
5638710 PIN, SAFETY NO DWG
76 A158181 COUNTERWEIGHT ASSY 99
5638710 PIN, SAFETY NO DWG
77 A158182 CWT ASSY SIDE BOXES STAND PAIN 101
5638710 PIN, SAFETY NO DWG
UPPERWORKS MACHINERY
6 810114942 TANK HYD ASSY TIER 4 103
A164280 VALVE SELECTOR 105
A164380 VENT BREATHER TANK 107
A179080 HYD FILTER RETURN TO TANK 109
9437220086 KIT, SEAL 111
7 84034756 HYD LINES INSTL CARBODY JACK C 115
810195547 MOUNT MOTOR ASSY TRAVEL DRIVE 119
2721420 BRAKE, TRAVEL 121
2721470 BRAKE 123
2721425 BRAKE SEAL PLUS DISK KIT 125
810000090 MOTOR HYD 129
7 81020339 HYD LINES FAN DR & COOLER T3/4 135
9 840347563 HYDRAULIC PIPING CARBODY WITH 139
10 A15813 DRUM BOOM HOIST ASSY 143
4652110 GEARBOX, PLANETARY 147
2721510 BRAKE ASSEMBLY (COMPLETE) 149
4652115 KIT, GEARBOX SEAL 153
2721515 KIT, BRAKE SEAL 155
A171460 MOTOR HYD PISTON VARIABLE 159
12 A15890 DRUM ASSY MAIN 161
A165450 DRIVE PLANETARY 165
9527200061 KIT, GEARBOX SEAL 167
9527200052 BRAKE STACK & SEAL KIT 169
810016100 MOTOR HYDR PISTON VARIABLE 173
13 A15890 DRUM ASSY MAIN 175
A165450 DRIVE PLANETARY 179
9527200061 KIT, GEARBOX SEAL 181
9527200052 BRAKE STACK & SEAL KIT 183
810016100 MOTOR HYDR PISTON VARIABLE 187
15 A15894 DRIVE SWING ASSY 189
A165400 DRIVE PLANETARY 191
A165770 MOTOR HYD PISTON FIXED 195
18 A159001 PAWL ASSY 197
1957674 LEVER 199
3855980 CYLINDER, HYDRAULIC 201
35 A166111 PIPING HYD ASSY ROTATE BED ACC 203
A025410 VALVE DIRECTIONAL CONTROL 205
A025420 VALVE DIRECTIONAL CONTROL 207
36 A166112 PIPING HYD ASSY W/DRUM #3 209
A025420 VALVE DIRECTIONAL CONTROL 211
37 A166115 PIPING HYD ASSY LESS CAB RAISI 213
38 A169191 PIPING HYD ASSY ROT BED LIVE M 217
7041130 VALVE, DOUBLE COUNTERBALANCE 221
39 A16929 PIPING HYDR ASSY GANTRY CYLIND 225
A042970 VALVE, DOUBLE COUNTERBALANCE 229
40 A16930 HYD LINES ROT BED PIN PULLER B 231
41 A17400 HYD LINES HOIST PAWL 233
42 A16470 PIPING HYD ASSY POWER PLANT SU 237
43 A16555 PIPING HYD ASSY PWR PLANT RETU 239
3754390 COUPLER 243
3754400 NIPPLE ASSEMBLY 245
44 A16475 PIPING HYD ASSY ROT BED F/R HO 253
A195549 MANIFOLD ASSY 259
7034760 VALVE, LOOP FLUSHING 261
7034950 VALVE, LOOP FLUSHING 263
7041300 VALVE, LINE-MOUNTED SHUTTLE 265
A025420 VALVE DIRECTIONAL CONTROL 267
45 A164752 PIPING HYDR ASSY 269
A18525 HYD LINES INSTL ROT BED TO BOO 273
3754390 COUPLER 277
3759510 COUPLING, QUICK DISCONNECT 279
7034800 VALVE, SELECTOR 281
A113480 DIRECTIONAL CONTROL VALVE 283
A175240 NIPPLE, QUICK DISCONNECT 285
51 A185255 PIPING HYDR ASSY 287
62 84037935 AIR COND PIPING VISION CAB 291
810138840 AIR CONDITIONING KIT 295
810205730 A/C ENGINE KIT-CUM QSL 24V** 297
72 810114943 HEATER 240V HYDRAULIC TANK 299
80111687 HEATER HYDRAULIC TANK 301
CONTROLS, ELECTRICAL
2 84035569 CONSOLE CRTL ASSY VISION CAB 303
5 A124201 CONSOLE LEFT HAND ASSY 305
810087530 CONTROLLER, JOYSTICK 307
A024680 CONTROLLER, JOYSTICK 309
5 810165081 ESI ROTATING BED WIRING 311
A003238 CONTROLLER 315
A111262 SENSOR ASSY 317
A174331 LIMIT SWITCH ASSY FOR #76 BOOM 319
810102319 SWITCH ASSY BOOM STOP 321
1768064 BRACKET W/2-289797 BUSHING 323
810179150 SWITCH ASSY SET UP REMOTE 325
6 84035570 CONSOLE RH ASSY VISION CAB 329
810087540 CONTROLLER, JOYSTICK 333
810087550 CONTROLLER, JOYSTICK 335
A024670 CONTROLLER, JOYSTICK 337
A122609 ELECTRIC CONTROL ASSY 339
A032981 ACCESSORY RADIO ASSY 341
84023474 DISPLAY DRUM DIR INDICATOR 343
810087540 CONTROLLER, JOYSTICK 345
8 840355701 CONSOLE RH ASSY WITH TIER 4 347
13 840355691 CONSOLE CONTROL W/O FREEFALL-T 349
21 84035568 ESI WIRING VISION CAB 353
27 840355681 ESI VISION CAB W/O FREEFALL-TR 355
28 810165084 ESI ROT BED LESS BAIL LIMITS 357
29 810165085 ELEC CONTROL ASSY W/CAB TILT 359
30 810165087 ESI ROT BED W/AUTO LUBE 361
33 81016508B ESI ROT BED LESS RIGGING WINCH 363
61 81022310 ESI 24VDC ENG WIRING T4F 365
810241640 BOX JUNCTION ASSY 369
A011147 BOX JUNCTION 371
A162768 CONTROLLER 373
64 81016541 COLD WEATHER KIT -30F EXT 240V 379
71 810165412 COLD WEATHER KIT W/VISION CAB 383
POWER PLANT
4 80116297 DECAL KIT 14000 T4F ENGINE 385
11 A02019 FOOT PEDAL ASSY THROTTLE CONTR 387
13 90026678 500 HR SERVICE KIT 389
14 A158871 TANK FUEL ASSY 391
A166012 TANK FUEL ASSY 393
810182880 FUEL TANK FILLER ASSY 395
14 90026679 1000 HR SERVICE KIT 397
25 81021781 POWER PLANT ASSY QSL9T4F ENG/P 399
81012702 DRIVE PUMP ASSY 401
5827270 PUMP HYD 403
7041720 KIT, VALVE 405
7041700 KIT, EDC 407
A052400 HYDRAULIC PUMP 415
9722220538 VARIABLE SWASH PLATE ASM 419
9722220550 KIT, SERVO PISTON 421
9722220554 END CAP ASSEMBLY (TWIN PORTS) 423
5827265 SHAFT SEAL ASSY 425
7041770 KIT, EDC 427
7041720 KIT, VALVE 429
9722220561 KIT, CYLINDER BLOCK 431
9722220399 KIT, OVERHAUL SEAL 439
A164660 DRIVE PUMP 443
A168820 HYDRAULIC PUMP 451
9722220550 KIT, SERVO PISTON 453
5827265 SHAFT SEAL ASSY 455
7041700 KIT, EDC 457
7041720 KIT, VALVE 459
9722220399 KIT, OVERHAUL SEAL 467
A188811 DIPSTICK OIL ASSY 469
81013091 CLUTCH RELEASE ASSY 471
A097352 CLUTCH ASSY 475
810155850 CLUTCH 477
52 810217811 POWER PLANT ASSY W/O FREEFALL 479
53 810127023 DRIVE PUMP ASSY W/TRAV&AUX HOI 481
A165760 PUMP HYDR PISTON VARIABLE 489
7041700 KIT, EDC 493
7041720 KIT, VALVE 495
5827605 KIT, OVERHAUL GASKET/SEAL 503
54 81024780 BATTERY ASSY QSL9 T3 T4I T4F 505
55 81007947 CLEANER AIR ASSY T4 507
56 81023736 PIPING FUEL ASSY T4 509
57 810203551 EXHAUST ASSY 513
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: June 03, 2020 Rev:
Model Number Serial Number
14000 14001182
Item Part Description Page
VII
58 810203561 EXHAUST ASSY 515
810219310 MANIFOLD ASSY 517
59 81020357 EXHAUST ASSY 340HP QSL T4F 519
60 810217821 COOLER ASSY 525
810118482 PANEL ENCL ASSY 529
810217830 COOLER ASSY QSL9 T4F 533
810118760 MOTOR HYDR PISTON FIXED 535
90022127 MOTOR COMPONENTS 537
90022144 ROTARY GROUP 539
LOWERWORKS
1 1754551 OUTRIGGER PAD SUB-ASSEMBLY 541
1 81033058 CRAWLER ASSEMBLY W/O GREASE AS 543
81033056 CRAWLER ASSY W/O GREASE ASSY 545
A15907E CRAWLER ASSY 551
810182737 CRAWLER DRIVE ASSY 555
810073500 GEARBOX PLANETARY 559
90014582 EPICYCLE 561
90014583 PLANETARY CARRIER ASSEMBLY 563
9490221483 EPICYCLE 565
9490221484 PLANETARY CARRIER ASSEMBLY 567
9490221325 RIGHT ANGLE GEAR 569
9576220109 KIT, SEAL 571
A167430 GEARBOX 573
2 810095071 JOINT ROTATING UNION 575
810090270 ROTATING JOINT 577
2 80126773 GREASE CRAWLER GRACO CRAWLER 581
2 80116027 DECAL KIT 14000 LOWERWORKS EN 585
3 A158172 CARBODY ASSY 587
4 A159111 PIN PULLER ASSY 589
3856470 CYLINDER 591
5 A159151 OUTRIGGER ASSY 593
810017760 CYLINDER HYD 595
5638710 PIN, SAFETY NO DWG
6 80126774 GREASE CARBODY GRACO CRAWLER 597
9 80116303 DECAL KIT 14000 CARBODY JACKS 599
10 A159152 OUTRIGGER ASSY 601
11 A159131 COUNTERWEIGHT ASSY CARBODY 603
12 84033944 COUNTERWEIGHT CARBODY ASSY S3 605
19 80119239 GREASE ASSY TURNTABLE GRACO 609
27 80126775 GREASE ROT BED GRACO CRAWLER 611
27 A159072 CRAWLER ASSY 613
3856530 JACK CYLINDER 615
A041430 PUMP HYD HAND 617
28 A159073 CRAWLER ASSY 619
1721732 SLING LIFTING NO DWG
ATTACHMENTS
1 81033060 BOOM BUTT W/O AUX. DRUM EQUIP. 621
A161071 BUTT ASSY #76, 5.50M 623
A165971 GUIDE WIRE ROPE ASSY BOOM BUTT 625
A167374 SHEAVE WIRE ROPE ASSY 627
A178671 BOOM STOP ASSY 629
1687791 BOOM ANGLE INDICATOR ASSY 631
A185252 HYD LINES INST ROT BED TO BOOM 635
3754390 COUPLER 639
3754400 NIPPLE ASSEMBLY 641
3759510 COUPLING, QUICK DISCONNECT 643
3759520 NIPPLE, QUICK DISCONNECT 645
A175230 COUPLER, QUICK DISCONNECT 647
A175240 NIPPLE, QUICK DISCONNECT 649
2 81033062 5.5M INSERT W/O AUX DRUM EQUIP 651
A161693 INSERT 5.50M ASSY 653
A179621 BOOM ASSY #76 LADDER STORAGE 657
810166801 CATWALK ASSY 5.5M #76 INSERT 659
2 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 661
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 663
3 A161113 TOP ASSY 665
810088299 SIGN BOOM 667
A166319 GUIDE WIRE ROPE ASSY 669
1767996 SHEAVE ASSY 671
A166401 BOOM POINT LOWER ASSY 673
6462460 SOCKET/WEDGE, 1″ (26 MM) 675
A180274 LINK ASSY 677
81033848 SHEAVE ASSY 30″ DIA FOR 1.00″R 679
810166792 CATWALK ASSY 9M #76 TOP 681
3 A184840 BLOCK 683
7 A166312 GUIDE WIRE ROPE ASSY NO DWG
11 A162201 ELEC CNTRL ASSY BOOM WIRING 687
1957499 SWITCH ASSEMBLY BLOCK 689
1770804 LEVER ASSY 691
A168882 CONTROLLER ASSY BOOM 693
A168903 CONTROLLER BOOM AND JIB TOP 695
11 A15814 MAST RAISING ASSY 697
A15815 MAST ASSY LIVE MAST 701
1957089 SHEAVE ASSEMBLY 20IN 703
A163874 STRAP ASSY 705
A161360 CYLINDER HYD 707
12 A182331 CLAMP CABLE ASSY 709
13 80116307 DECAL KIT 14000 BOOM INSERT 711
14 A181258 WIND SPEED ASSY 713
A180590 CONTROLLER ASSY 715
14 80116307 DECAL KIT 14000 BOOM INSERT 717
15 80116307 DECAL KIT 14000 BOOM INSERT 719
16 80116307 DECAL KIT 14000 BOOM INSERT 721
17 1769536 PENDANTS NO DWG
17 80116307 DECAL KIT 14000 BOOM INSERT 723
18 81033070 UPPER BOOM POINT W/BOOM WIRING 725
1704191 UPPER BOOM POINT ASSY 727
1704193A SHEAVE FOR 1″ WIRE ROPE 729
1712501 SHEAVE ASSY 731
A162202 ELECTRIC CONTROL ASSY 733
1957499 SWITCH ASSEMBLY BLOCK 735
1770804 LEVER ASSY 737
18 80116307 DECAL KIT 14000 BOOM INSERT 739
19 81033072 JIB TOP/BUTT/STRUT ASSY 741
A164629 JIB FIXED #134 FOR #76 BOOM 745
1767996 SHEAVE ASSY 749
0903171 UNIV WR ANCHOR JOINT ASSY 751
0903172 UNIV WR ANCHOR JOINT 1″ 753
6462460 SOCKET/WEDGE, 1″ (26 MM) 755
090318 SHAFT ASSEMBLY JIB POINT 757
1793321 JIB STOP ASSY, #134 759
1793701 GUIDE WIRE ROPE 761
5638710 PIN, SAFETY NO DWG
1793327 JIB STOP ASSY 763
5638710 PIN, SAFETY NO DWG
1793891 GUIDE WIRE ROPE 765
A162203 ELEC CONTROL ASSY W/FIXED JIB 767
1957499 SWITCH ASSEMBLY BLOCK 769
1770804 LEVER ASSY 771
19 80116307 DECAL KIT 14000 BOOM INSERT 773
20 1769539 PENDANTS, 20FT #123/#134 JIB 775
2774220 PENDANT EACH, 19 FT 0 IN CR A NO DWG
21 81033066 3.M INSERT 777
A166043 INSERT 3.00M ASSY 779
810166822 PLATFORM CATWALK ASSY 781
21 80116307 DECAL KIT 14000 BOOM INSERT 783
22 81033067 6.00M INSERT 785
A161173 INSERT 6.00M ASSY 787
810169492 PLATFORM CATWALK ASSY 789
22 2774300 PENDANT EACH NO DWG
23 81033068 12.00M INSERT 791
A161233 INSERT 12.00M ASSY 793
810166782 PLATFORM CATWALK ASSY 795
23 2774320 PENDANT EACH NO DWG
24 81033069 12.00M INSERT 797
A161153 INSERT 12.00M ASSY 799
810166781 CATWALK ASSY 12.0 M #76 INSERT 801
24 A19788 GANTRY ASSY 807
1766244 LINK PENDANT W/290037 BUSHING 811
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 813
A16060 BACKHITCH ASSY 815
A161841 PIN PULLER ASSY 817
A161860 CYLINDER HYDR 819
A161624 LINK ASSY CTWT HANDLI 821
A161674 LINK ASSY CTWT HANDLI 823
A192001 ROLLER ASSY 825
A192861 ROLLER ASSY 827
A192881 ROLLER ASSY 829
A197951 CYLINDER HYDR ASSY 831
A194990 CYLINDER HYDR 833
24 719432C WIRE ROPE 1475 FT 26MM 34LRXS NO DWG
24 80116307 DECAL KIT 14000 BOOM INSERT 835
25 81033069 12.00M INSERT 837
A161153 INSERT 12.00M ASSY 839
810166781 CATWALK ASSY 12.0 M #76 INSERT 841
25 719432E WIRE ROPE 1020 FT 26MM 34LRXS NO DWG
26 81027535 12.00M INSERT W/INTER STRUT 843
A161153 INSERT 12.00M ASSY 845
810166781 CATWALK ASSY 12.0 M #76 INSERT 847
A179531 BOOM ASSY #76 INTER STRUT 849
28 A16462C INSERT 10 FT 851
30 81033064 PARTS BOX STD 14000 853
A181259 ANEMOMETER ASSY INDICATOR 855
A044140 SENSOR, WIND SPEED 857
31 A16462D INSERT 20 FT 859
31 80108766 PARTS BOX DET UPPER PT 14000 861
1655485 SOCKET-WEDEGE FOR UPPER POINT 863
6462460 SOCKET/WEDGE, 1″ (26 MM) 865
170419A PIN FOR DEAD END ANCHOR LINK 867
32 80108770 PARTS BOX FIXED JIB 14000 869
A181252 WIND SPEED ASSY 871
33 80128376 CVS SHIP OUT PAINT & MISC. NO DWG