Manitowoc Crane MLC165-1 Parts Manual 91651114 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual 91651114  – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (91651114) in PDF format is indispensable for maintenance. Download for detailed insights into the crane’s components, facilitating efficient troubleshooting, and accurate identification of parts for repairs.

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Manitowoc Crane MLC165-1 Parts Manual 91651114  – PDF DOWNLOAD

Language : English
Pages :1123
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual 91651114  – PDF DOWNLOAD

1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY 107
810251311 TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
81018728 CONSOLE CONTROL ASSY 189
81018729 CONSOLE FRONT ASSY 191
84023474 DISPLAY DRUM DIR INDICATOR 195
81018731 ELECTRIC CONTROL ASSY 197
A020191 PEDAL FOOT ASSY 199
810196311 INSULATION ASSY 201
810247771 ELECTRIC CAB ASSY 205
810206371 HVAC ASSY CAB 207
81020581 HVAC INSIDE CAB 24V 211
80105930 HEAT AC CONTROL 12V/24V GROVE 213
810196250 CAB SUBASSY 24V STAND 221
810196300 DOOR ASSY, CAB 227
80004449 KIT – FRONT WIPER 231
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 233
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 235
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 237
80004174 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 241
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 243
81026462 HANDRAIL ASSY 245
3 810247731 CAB ASSY 24V 249
810247761 ELECTRIC CAB ASSY 251
3 810220129 NAMEPLATE & DECAL ASSY 253
4 810248801 PEDAL FOOT 255
81020913 PEDAL FOOT VALVE 257
4 810360921 CYLINDER HYDR ASSY 259
810228870 HOOK & LATCH ASSY. 261
810244090 CYLINDER HYDR ASSY 263
84021847 HYD LINE INSTL W/SELF ERECT 267
4 84026406 DECAL ASSY PARTS BOX 269
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 271
7 80078117 CWT SERIES 2 273
810236531 COUNTERWEIGHT ASSY & ROTATING 277
810244300 CYLINDER HYDR 279
7 A134941 DECALS, AUX SHEAVES CRUSH HAZ 281
9 84030433 CAB TILT ASSY 283
81019939 CYLINDER HYDR ASSY 285
84018781 HYD LINES INSTL TILT CAB CYL 287
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 289
11 810248681 CAB OPTION SUN VISOR 291
11 81040706 DECAL ENGLISH BASE BOM ASSY 295
81039109 PLATE CRANE ID – SG NO DWG
13 810026621 COVER ASSY CAB GLASS 299
14 810407064 DECAL ENGLISH – FREE FALL 301
15 A171371 MIRROR ASSY CAB 303
15 810407065 DECAL ENGLISH – CRANE STAR 305
16 810407066 DECAL ENGLISH – TIER 4F 307
18 810407068 DECAL ENGLISH – STD CAB 309
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 311
81028056 SENSOR ASSY FF FRONT DRUM 313
27 81042586 PARTS BOX ASSY 315
3856530 JACK CYLINDER 317
6462460 SOCKET/WEDGE, 1″ (26 MM) 319
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 321
A041430 PUMP HYD HAND 323
28 810425861 PARTS BOX ASSY OPT 1 UBP 325
6462460 SOCKET/WEDGE, 1″ (26 MM) 327
31 810425864 PARTS BOX ASSY OPT 4 3 LINE OB 329
32 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 331
58 81024327 MAST ASSY LIVE 333
810242980 SHEAVE ASSY 21.85 DIA 335
59 84029983 MIRROR RIGHT SIDE REARVIEW 337
UPPERWORKS MACHINERY
8 810216716 PIPING HYDR ASSY PILOT CAB 339
24 84021922 HYD LINES INSTALL PILOT CAB 343
30 80078127 BOOM HOIST ASSY W /R & P 345
810236491 DRUM ASSY BOOM HOIST 347
810244781 HOIST BOOM ASSY 349
81020254 DRIVE PLANETARY 351
81021860 MOTOR HYDR PISTON FIX 353
81020310 VALVE, COUNTERBALANCE 357
81020347 PUMP HYDR PISTON FIXED 361
810264701 PAWL ASSY 363
81019943 CYLINDER HYDR 365
36 84021930 HYD LINES INSTL FREEFALL 367
810252650 VALVE FREE FALL 369
84021931 PUMP DRIVE ASSY FREE FALL 371
81020226 PUMP HYDR PISTION VARIABLE 377
81020227 PUMP, HYDR PISTON VARIABLE 381
81020272 PUMP HYDR GEAR 383
81041681 PUMP PISTON ASSY. 28 CC 385
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 387
810221050 VALVE ASSY 6 BANK .125 NPTF 389
48 80078133 WITH COLD WEATHER PACKAGE (OPT 391
810267701 JUNCTION BOX AC POWER SUPPLY 393
51 80078134 AUX DRUM (OPT) 395
81020212 DRUM LUFFING ASSY 397
810220124 DECAL AUX DRUM 399
810234601 DRUM ASSY 403
81020254 DRIVE PLANETARY 405
81021860 MOTOR HYDR PISTON FIX 407
81020310 VALVE, COUNTERBALANCE 411
81020347 PUMP HYDR PISTON FIXED 415
810249901 HYD LINES INSTL AUX DRUM 419
810279320 VALVE MANIFOLD 423
810039130 Q DISCON FITTING 425
810114700 Q DISCON FITTING 427
810114710 Q DISCON FITTING 429
810121650 Q DISCON FITTING 431
810039140 Q DISCON FITTING 433
810259882 PAWL ASSY 435
81019943 CYLINDER HYDR 437
61 84029078 HOIST FD RD W/FREEFALL 443
810236471 DRUM ASSY REAR W/ FREE FALL 447
81020194 VALVE COUNTERBALANCE 449
81021862 MOTOR HYDR PISTON VAR 451
81020387 MOTOR HYDR PISTON VARIABLE 457
810273770 GEARBOX, FREEFALL 459
90026484 FLANGE BRAKE 461
90026485 DRIVE 463
810236611 DRUM ASSY FRONT W/ FREE FALL 467
81020194 VALVE COUNTERBALANCE 469
81021862 MOTOR HYDR PISTON VAR 471
81020387 MOTOR HYDR PISTON VARIABLE 477
810273770 GEARBOX, FREEFALL 479
90026484 FLANGE BRAKE 481
90026485 DRIVE 483
810246711 PAWL ASSY 485
81019943 CYLINDER HYDR 487
810301851 LEVEL INDICATOR ASSY FRONT 489
84025215 HYD LINE INSTL FD/RD FREEFALL 493
810225040 SENSOR ASSY 497
62 810280561 SENSOR ASSY FF REAR DRUM 499
CONTROLS, ELECTRICAL
5 810248701 SWITCH INSTAL CAB TILT 501
6 810248711 SWITCH TIER 4 ENGINE 503
9 810032391 ACCESSORY RADIO 505
A032981 ACCESSORY RADIO ASSY 507
10 810248761 ACCESSORY RADIO CAB 509
18 810248751 SWITCH, CAMERA LIGHTS CAB 511
28 80078139 BOOM TOP INDIC. ELEC ASSBLY’S 513
81026143 ELECTRIC ACCESSORY ASSY 515
810250570 SUBASSY POSITION LIGHT 517
810261431 ELECTRIC ACCESSORY ASSY 519
29 810261432 ELECTRIC ACCESSORY ASSY 521
46 810199782 ESI W/BAIL LIMITS 523
81042867 LOWERING LIMITER ASSY. MIN AUX 525
810238652 SWITCH LIMIT ASSY 527
46 81038798 ESI AC WIRING 531
810348351 ESI SHORE POWER 533
810267701 JUNCTION BOX AC POWER SUPPLY 535
47 81038800 COLD WEATHER KIT 539
810211891 HEATER ASSEMBLY, HYDRAULIC TAN 543
49 810282241 ELECTRIC ACCESSORY ASSY 547
810231700 ELEC EQUIP CAMERA DRUM 1 AND 2 549
810232510 ELEC EQUIP BOOM HOIST DRUM 551
810244000 MONITOR ASSY LED 7 IN 553
50 810282242 ELECTRIC ACCESSORY ASSY 555
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 557
810300721 ELECTRIC POWER PLANT ASSY 561
810241640 BOX JUNCTION ASSY 565
A011147 BOX JUNCTION 567
A162768 CONTROLLER 569
810251731 BATTERY ASSY 573
810261531 POWER PLANT ASSY 577
81020390 PUMP HYDR PISTON VARIABLE 581
810219740 CONDITIONER AIR KIT 583
810261631 EXHAUST ASSY 585
810261661 COOLER ASSY 589
810282260 COOLER ASSY CUMMINS QSL9 591
810283431 EXHAUST ASSY COOLANT LINES INS 593
84029303 MANIFOLD BLOCK ASSY COOLANT 595
810283441 EXHAUST SYS DEF SYSTEM INST 597
810286781 AIR CONDITIONER & HEATER ASSY 601
810138840 AIR CONDITIONING KIT 603
810218980 CONDITIONER AIR KIT HOSES 605
810305411 EXHAUST ASSY 607
810341271 CLEANER AIR ASSY 609
810339410 AIR CLEANER INSTL 611
38 90038119 500HR SERVICE KIT 613
39 90038080 1000HR SERVICE KIT 615
90038079 2000HR SERVICE KIT 617
LOWERWORKS
1 810236031 CARBODY ASSY 619
84021923 HYD LINES INSTALL CARBODY 623
810039130 Q DISCON FITTING 627
810236161 JOINT ROTATING UNION 629
81020145 JOINT ROTATING UNION 631
810236241 PIN PULLER ASSY 633
1 810236171 CRAWLER ASSY LEFT 637
810216742 ROLLER FRONT ASSY 639
810292130 ROLLER ASSY 641
2 810236172 CRAWLER – PUMP KIT 643
3 810236181 CRAWLER ASSY RIGHT 647
810216742 ROLLER FRONT ASSY 649
810292130 ROLLER ASSY 651
4 810236182 CRAWLER – PUMP KIT 653
5 810236261 OUTRIGGER ASSY 657
81019937 CYL HYD JACKING 659
5 810236211 DRIVE CRAWLER ASSY 661
6 810247561 OUTRIGGER PAD ASSY 663
6 810246671 GEARBOX ASSY 665
7 810236271 COUNTERWEIGHT ASSY CARBODY 667
7 810254191 PIPING HYDR ASSY 669
810039140 Q DISCON FITTING 673
810210270 Q DISCON FITTING 675
8 810351191 PIPING HYDR ASSY 677
810039140 Q DISCON FITTING 681
810210270 Q DISCON FITTING 683
31 810201591 DRIVE SWING ASSY 685
81020191 MOTOR HYDR PISTON 689
32 810201592 DRIVE SWING ASSY 691
810253830 GEARBOX ASSEMBLY 701
60 84021657 AUTO LUBE SYSTEM 703
A179790 PUMP GREASE ELEC 705
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 707
810088299 SIGN BOOM 709
81023609 TOP ASSY 711
81023611 BOOM POINT LOWER ASSY 713
81028333 SHEAVE BANK ASSY 715
81021543 SHEAVE WIRE ROPE ASSY 717
81028334 SHEAVE BANK ASSY 719
81021543 SHEAVE WIRE ROPE ASSY 721
81028335 SHEAVE BANK ASSY 723
81021543 SHEAVE WIRE ROPE ASSY 725
84024953 ROPE GUIDE,BOOM TOP ASSY 729
810215462 SHEAVE WIRE ROPE 731
81036426 CATWALK ASSY 9.0 M #74A TOP 733
1 1759161 DECAL FOR BOOM DISASSEMBLY 735
1478529 DECAL-BM HAZARD NO DWG
4 0903171 UNIV WR ANCHOR JOINT ASSY 737
5 0903172 UNIV WR ANCHOR JOINT 1″ 739
6462460 SOCKET/WEDGE, 1″ (26 MM) 741
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 743
1655485 SOCKET-WEDEGE FOR UPPER POINT 745
6462460 SOCKET/WEDGE, 1″ (26 MM) 747
81042782 UPPER BOOM POINT ASSY 749
1712501 SHEAVE ASSY 751
1704193 SHEAVE FOR 1″ WIRE ROPE 753
1712501 SHEAVE ASSY 755
170419A PIN FOR DEAD END ANCHOR LINK 757
6 810224822 BASIC PENDANTS #134 FOR #74 BO 759
2774300 PENDANT EACH NO DWG
2774320 PENDANT EACH NO DWG
7 81036422 CATWALK ASSY 3.0 M #74A INSERT 761
7 810301791 ESI LMI WARNING LIGHT 763
810301801 LIGHT ASSY RCL 765
7 810224825 PENDANTS 10FT #134 JIB INSERT 767
2767290 PENDANT EACH NO DWG
8 81036424 CATWALK ASSY 6.0 M #74A INSERT 769
9 81036423 CATWALK ASSY #74A,6.00M INSERT 771
10 810224826 PENDANTS 20FT #134 JIB INSERT 773
2774220 PENDANT EACH NO DWG
11 81024293 INSERT ASSY #74 775
12 810238761 WIRE ROPE ROTATION RESIST 777
14 81024295 INSERT ASSY 779
14 810238841 WIRE ROPE ROTATION RESIST 781
16 810364251 CATWALK ASSY #74A, 12M INSERT 783
18 2370995 HOOKBLOCK ASSY. 100T 785
2370990 BLOCK HOOK 100T 787
19 80078138 #134 FIXED JIB ASSBLY’S 789
0903181 SHEAVE ASSY, JIB POINT 791
1793321 JIB STOP ASSY, #134 793
1793701 GUIDE WIRE ROPE 795
1793327 JIB STOP ASSY 797
1793701 GUIDE WIRE ROPE 799
1793891 GUIDE WIRE ROPE 801
810224821 JIB FIXED ASSY 805
0903171 UNIV WR ANCHOR JOINT ASSY 807
0903185 SHEAVE ASSEMBLY NO DWG
1767996 SHEAVE ASSY 809
1793321 JIB STOP ASSY, #134 811
1793701 GUIDE WIRE ROPE 813
2774300 PENDANT EACH NO DWG
2774320 PENDANT EACH NO DWG
20 81023601 ESI BOOM WIRING 817
810245682 A2B DEVICE 819
1770804 LEVER ASSY 821
810238652 SWITCH LIMIT ASSY 823
A168882 CONTROLLER ASSY BOOM 825
A168903 CONTROLLER BOOM AND JIB TOP 827
21 810236011 ELECTRIC CNTRL ASSY OPT 1 829
1957499 SWITCH ASSEMBLY BLOCK 831
1770804 LEVER ASSY 833
21 2182145 15T HOOK, /WEIGHT BALL 1150# 835
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 837
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 839
23 810236013 ELECTRIC CONTROL ASSY – OPT 3 841
1957499 SWITCH ASSEMBLY BLOCK 843
1770804 LEVER ASSY 845
24 810236015 ELECTRIC CONTROL ASSY – OPT 5 847
1957499 SWITCH ASSEMBLY BLOCK 849
1770804 LEVER ASSY 851
26 810261451 ELECTRIC ACCESSORY ASSY 853
33 81026145 ELECTRIC ACCESSORY ASSY 855
33 810425866 PARTS BOX ASSY OPT 6 WSI 857
81042636 SENSOR WIND SPEED ASSY 859
810209900 SENSOR WIND SPEED 861
34 810425867 PARTS BOX ASSY OPT 7 W/ FJ 863
1793891 GUIDE WIRE ROPE 865
37 80078130 MAST 867
810200041 ESI MAST 871
810236301 MAST ASSY 875
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 879
81019935 CYLINDER HYD MAST RAISE 881
37 810299910 WIRE ROPE 26 MM X 190 M NO DWG
39 80078131 BOOM TOP INDICATOR(OPT) 883
810251713 ESI ROTATING BED 885
810251732 BATTERY ASSY W/AC OR POSITION 887
810267701 JUNCTION BOX AC POWER SUPPLY 889
810348351 ESI SHORE POWER 891
810267701 JUNCTION BOX AC POWER SUPPLY 893
40 80078140 AUX DRUM ASSBLY’S 895
810242911 INSERT ASSY – OPTION 2 897
84042129 INSERT #74 6M SHEAVE ASSY 899
81020942 GUIDE WIRE ROPE ASSY 901
810215462 SHEAVE WIRE ROPE 903
81020943 GUIDE WIRE ROPE ASSY LOWER 905
810215462 SHEAVE WIRE ROPE 907
41 810261451 ELECTRIC ACCESSORY ASSY 909
42 81024287 INSERT ASSY #74 3.00 M 911
43 81024289 INSERT ASSY #74 6.00 M 913
81036423 CATWALK ASSY #74A,6.00M INSERT 915
44 81024291 INSERT ASSY #74 917
51 810224823 10 FT #32938-2 JIB INSERT 919
52 810224824 20 FT #176938-2 JIB INSERT 921
56 810199781 ESI BOOM BUTT 923
57 81023605 BUTT ASSY 925
810236081 HYD LINES INSTL BOOM BUTT 929
810039130 Q DISCON FITTING 933
810039140 Q DISCON FITTING 935
810114700 Q DISCON FITTING 937
810114710 Q DISCON FITTING 939
810121640 Q DISCON FITTING 941
810121650 Q DISCON FITTING 943
81026702 GUIDE WIRE ROPE ASSY 945
1721697 SHEAVE 24 DIA, 1 INCH ROPE 947
81036421 CATWALK ASSY 6.0 M #74A BUTT 949
81038768 STOP ASSY #74A BOOM 951