Manitowoc Crane MLC165-1 Parts Manual 91651116 PDF

Manitowoc Crane MLC165-1 Parts Manual 91651116  – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (91651116) in PDF format is indispensable for maintenance. Download for detailed insights into the crane’s components, facilitating efficient troubleshooting and precise identification of parts for repairs.

FILE DETAILS:

Manitowoc Crane MLC165-1 Parts Manual 91651116  – PDF DOWNLOAD

Language : English
Pages :867
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual 91651116  – PDF DOWNLOAD

80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY 107
810251311 TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
81018728 CONSOLE CONTROL ASSY 189
81018729 CONSOLE FRONT ASSY 191
84023474 DISPLAY DRUM DIR INDICATOR 195
81018731 ELECTRIC CONTROL ASSY 197
A020191 PEDAL FOOT ASSY 199
810196311 INSULATION ASSY 201
810247771 ELECTRIC CAB ASSY 205
810206371 HVAC ASSY CAB 207
81020581 HVAC INSIDE CAB 24V 211
80105930 HEAT AC CONTROL 12V/24V GROVE 213
810196250 CAB SUBASSY 24V STAND 221
810196300 DOOR ASSY, CAB 227
80004449 KIT – FRONT WIPER 231
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 233
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 235
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 237
80004174 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 241
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 243
81026462 HANDRAIL ASSY 245
3 810247731 CAB ASSY 24V 249
810247761 ELECTRIC CAB ASSY 251
3 810220129 NAMEPLATE & DECAL ASSY 253
4 810248801 PEDAL FOOT 255
81020913 PEDAL FOOT VALVE 257
4 810360921 CYLINDER HYDR ASSY 259
810228870 HOOK & LATCH ASSY. 261
810244090 CYLINDER HYDR ASSY 263
84021847 HYD LINE INSTL W/SELF ERECT 267
4 84026406 DECAL ASSY PARTS BOX 269
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 271
7 80078117 CWT SERIES 2 273
810236531 COUNTERWEIGHT ASSY & ROTATING 277
810244300 CYLINDER HYDR 279
9 84030434 CAB NON-TILT ASSY 281
84019079 HYD LINE INSTL W/O TILT CAB 283
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 285
11 810248681 CAB OPTION SUN VISOR 287
11 81040706 DECAL ENGLISH BASE BOM ASSY 291
81039109 PLATE CRANE ID – SG NO DWG
13 810026621 COVER ASSY CAB GLASS 295
14 810407064 DECAL ENGLISH – FREE FALL 297
15 810407065 DECAL ENGLISH – CRANE STAR 299
16 810407066 DECAL ENGLISH – TIER 4F 301
18 810407068 DECAL ENGLISH – STD CAB 303
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 305
81028056 SENSOR ASSY FF FRONT DRUM 307
27 81042586 PARTS BOX ASSY 309
3856530 JACK CYLINDER 311
6462460 SOCKET/WEDGE, 1″ (26 MM) 313
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 315
A041430 PUMP HYD HAND 317
28 810425861 PARTS BOX ASSY OPT 1 UBP 319
6462460 SOCKET/WEDGE, 1″ (26 MM) 321
58 81024327 MAST ASSY LIVE 323
810242980 SHEAVE ASSY 21.85 DIA 325
UPPERWORKS MACHINERY
24 84021922 HYD LINES INSTALL PILOT CAB 329
30 80078127 BOOM HOIST ASSY W /R & P 331
810236491 DRUM ASSY BOOM HOIST 333
810244781 HOIST BOOM ASSY 335
81020254 DRIVE PLANETARY 337
81021860 MOTOR HYDR PISTON FIX 339
81020310 VALVE, COUNTERBALANCE 343
81020347 PUMP HYDR PISTON FIXED 347
810264701 PAWL ASSY 349
81019943 CYLINDER HYDR 351
36 84021930 HYD LINES INSTL FREEFALL 353
810252650 VALVE FREE FALL 355
84021931 PUMP DRIVE ASSY FREE FALL 357
81020226 PUMP HYDR PISTION VARIABLE 363
81020227 PUMP, HYDR PISTON VARIABLE 367
81020272 PUMP HYDR GEAR 369
81041681 PUMP PISTON ASSY. 28 CC 371
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 373
810221050 VALVE ASSY 6 BANK .125 NPTF 375
61 84029078 HOIST FD RD W/FREEFALL 381
810236471 DRUM ASSY REAR W/ FREE FALL 385
81020194 VALVE COUNTERBALANCE 387
81021862 MOTOR HYDR PISTON VAR 389
81020387 MOTOR HYDR PISTON VARIABLE 395
810273770 GEARBOX, FREEFALL 397
90026484 FLANGE BRAKE 399
90026485 DRIVE 401
810236611 DRUM ASSY FRONT W/ FREE FALL 405
81020194 VALVE COUNTERBALANCE 407
81021862 MOTOR HYDR PISTON VAR 409
81020387 MOTOR HYDR PISTON VARIABLE 415
810273770 GEARBOX, FREEFALL 417
90026484 FLANGE BRAKE 419
90026485 DRIVE 421
810246711 PAWL ASSY 423
81019943 CYLINDER HYDR 425
810301851 LEVEL INDICATOR ASSY FRONT 427
84025215 HYD LINE INSTL FD/RD FREEFALL 431
810225040 SENSOR ASSY 435
62 810280561 SENSOR ASSY FF REAR DRUM 437
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 439
7 80125411 ESI RCL LIGHT 441
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 443
810300721 ELECTRIC POWER PLANT ASSY 447
810241640 BOX JUNCTION ASSY 451
A011147 BOX JUNCTION 453
A162768 CONTROLLER 455
810251731 BATTERY ASSY 459
810261531 POWER PLANT ASSY 463
81020390 PUMP HYDR PISTON VARIABLE 467
810219740 CONDITIONER AIR KIT 469
810261631 EXHAUST ASSY 471
810261661 COOLER ASSY 475
810282260 COOLER ASSY CUMMINS QSL9 477
810283431 EXHAUST ASSY COOLANT LINES INS 479
84029303 MANIFOLD BLOCK ASSY COOLANT 481
810283441 EXHAUST SYS DEF SYSTEM INST 483
810286781 AIR CONDITIONER & HEATER ASSY 487
810138840 AIR CONDITIONING KIT 489
810218980 CONDITIONER AIR KIT HOSES 491
810305411 EXHAUST ASSY 493
810341271 CLEANER AIR ASSY 495
810339410 AIR CLEANER INSTL 497
38 90038119 500HR SERVICE KIT 499
39 90038080 1000HR SERVICE KIT 501
90038079 2000HR SERVICE KIT 503
810039130 Q DISCON FITTING 513
810236161 JOINT ROTATING UNION 515
81020145 JOINT ROTATING UNION 517
810236241 PIN PULLER ASSY 519
1 810236171 CRAWLER ASSY LEFT 523
810216742 ROLLER FRONT ASSY 525
810292130 ROLLER ASSY 527
3 810236181 CRAWLER ASSY RIGHT 531
810216742 ROLLER FRONT ASSY 533
810292130 ROLLER ASSY 535
5 810236261 OUTRIGGER ASSY 539
81019937 CYL HYD JACKING 541
5 810236211 DRIVE CRAWLER ASSY 543
6 810247561 OUTRIGGER PAD ASSY 545
6 810246671 GEARBOX ASSY 547
7 810236271 COUNTERWEIGHT ASSY CARBODY 549
7 810254191 PIPING HYDR ASSY 551
810039140 Q DISCON FITTING 555
810210270 Q DISCON FITTING 557
8 810351191 PIPING HYDR ASSY 559
810039140 Q DISCON FITTING 563
810210270 Q DISCON FITTING 565
31 810201591 DRIVE SWING ASSY 567
81020191 MOTOR HYDR PISTON 571
32 810201592 DRIVE SWING ASSY 573
810253830 GEARBOX ASSEMBLY 583
60 84021657 AUTO LUBE SYSTEM 585
A179790 PUMP GREASE ELEC 587
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 589
810088299 SIGN BOOM 591
81023609 TOP ASSY 593
81023611 BOOM POINT LOWER ASSY 595
81028333 SHEAVE BANK ASSY 597
Manitowoc Cranes
MACHINE COMPONENT INDEX
81021543 SHEAVE WIRE ROPE ASSY 599
81028334 SHEAVE BANK ASSY 601
81021543 SHEAVE WIRE ROPE ASSY 603
81028335 SHEAVE BANK ASSY 605
81021543 SHEAVE WIRE ROPE ASSY 607
84024953 ROPE GUIDE,BOOM TOP ASSY 611
810215462 SHEAVE WIRE ROPE 613
81036426 CATWALK ASSY 9.0 M #74A TOP 615
1 1759161 DECAL FOR BOOM DISASSEMBLY 617
1478529 DECAL-BM HAZARD NO DWG
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 619
1655485 SOCKET-WEDEGE FOR UPPER POINT 621
6462460 SOCKET/WEDGE, 1″ (26 MM) 623
81042782 UPPER BOOM POINT ASSY 625
1712501 SHEAVE ASSY 627
1704193 SHEAVE FOR 1″ WIRE ROPE 629
1712501 SHEAVE ASSY 631
170419A PIN FOR DEAD END ANCHOR LINK 633
10 81024293 INSERT ASSY #74 635
14 81024295 INSERT ASSY 637
16 810364251 CATWALK ASSY #74A, 12M INSERT 639
20 81023601 ESI BOOM WIRING 643
810245682 A2B DEVICE 645
1770804 LEVER ASSY 647
810238652 SWITCH LIMIT ASSY 649
A168882 CONTROLLER ASSY BOOM 651
A168903 CONTROLLER BOOM AND JIB TOP 653
21 810236011 ELECTRIC CNTRL ASSY OPT 1 655
1957499 SWITCH ASSEMBLY BLOCK 657
1770804 LEVER ASSY 659
21 2182145 15T HOOK, /WEIGHT BALL 1150# 661
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 663
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 665
37 80078130 MAST 667
810200041 ESI MAST 671
810236301 MAST ASSY 675
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 679
81019935 CYLINDER HYD MAST RAISE 681
42 81024287 INSERT ASSY #74 3.00 M 683
43 81024289 INSERT ASSY #74 6.00 M 685
81036423 CATWALK ASSY #74A,6.00M INSERT 687
44 81024291 INSERT ASSY #74 689
81036424 CATWALK ASSY 6.0 M #74A INSERT 691
57 81023605 BUTT ASSY 693
810236081 HYD LINES INSTL BOOM BUTT 697
810039130 Q DISCON FITTING 701
810039140 Q DISCON FITTING 703
810114700 Q DISCON FITTING 705
810114710 Q DISCON FITTING 707
810121640 Q DISCON FITTING 709
810121650 Q DISCON FITTING 711
81026702 GUIDE WIRE ROPE ASSY 713
1721697 SHEAVE 24 DIA, 1 INCH ROPE 715
81036421 CATWALK ASSY 6.0 M #74A BUTT 717
81038768 STOP ASSY #74A BOOM 719