Manitowoc Crane MLC165-1 Parts Manual SN 91651101 PDF

Manitowoc Crane MLC165-1 Parts Manual SN 91651101 – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651101) is a crucial PDF guide for maintenance and repairs. It provides in-depth insights into crane components, facilitating effective troubleshooting and part identification. Download for essential reference to ensure optimal MLC165-1 crane performance.

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Manitowoc Crane MLC165-1 Parts Manual SN 91651101 – PDF DOWNLOAD

Language : English
Pages :1017
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651101 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
81023655 PIPING HYDR ASSY 3
810238871 TANK HYDRAULIC ASSY RET FILTRA 5
A164380 VENT BREATHER TANK 9
810241071 PIPING HYDR ASSY ACCESSORIES 19
810039130 Q DISCON FITTING 23
810241081 PIPING HYDR ASSY SUCTION 27
81039696 PIPING HYDR ASSY 33
81020193 VALVE DIRECTIONAL CONTROL 39
810114700 Q DISCON FITTING 41
810114710 Q DISCON FITTING 43
810241101 PIPING HYDR ASSY FAN 45
810255640 VALVE COOLER BYPASS 49
810241111 PIPING HYDR ASSY 55
810039140 Q DISCON FITTING 59
810121640 Q DISCON FITTING 61
810362220 VALVE ASSY 63
81020161 VALVE ASSEMBLY 65
810402741 VALVE ASSY PILOT BRAKE & PAWL 67
810299400 VALVE ASSY, PILOT BRAKE & PAWL 69
810236311 CAB INSTALL 73
81023632 ENCLOSURE ASSY 77
810236331 PLATFORM 79
810236341 PLATFORM 81
810236353 ENCLOSURE 85
810264662 COVER ASSY 87
810236363 ENCLOSURE ASSY RIGHT 93
810251253 GRILLE ASSY 97
810256413 COVER ASSY ENGINE 99
81040416 ENCLOSURE 101
810236401 PIPING FUEL ASSY 103
810251311 TANK FUEL ASSY 105
810182880 FUEL TANK FILLER ASSEMBLY 107
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 109
81024415 SHEAVE ASSY, MAST HOIST 111
810242980 SHEAVE ASSY 21.85 DIA 113
810251711 ESI, ROTATING BED 119
81021031 SWITCH ASSY 123
810211861 BOOM STOP ASSY 125
810238549 SWITCH ASSY BOOM STOP 127
84020074 SENSOR FUEL LEVEL PROGRAM 129
A003238 CONTROLLER 131
81028581 ROTATING BED ASSY 133
81036811 PIN PULLER ASSY, UPPER CWT. 135
81036810 PIN PULLER CTWT SUBASSY 137
810371561 PIN PULLER ASSY, BOOM HINGE 139
810371571 PIN PULLER BOOM HINGE 141
81037790 SLEWING RING BRG INSTALL 143
2 810247742 CAB ASSY 145
84024863 WINDOW WASHER ASSY 147
810187231 CAB SUBASSY 151
81018724 SEAT ASSY 155
810116150 SEAT 157
81018725 CONSOLE CONTROL ASSY 163
81018726 CONSOLE RIGHT HAND ASSY 167
810205081 HANDLE ASSY CONTROL 3 BANK 169
81020508 HANDLE ASSY CONTROL 3 BANK 171
81020509 HANDLE ASSY CONTROL 2 BANK 173
81018727 CONSOLE LEFT HAND ASSY 175
81020510 HANDLE ASSY CONTROL 2 177
81020484 HANDLE CONTROL 179
A024680 CONTROLLER, JOYSTICK 181
81018728 CONSOLE CONTROL ASSY 183
81018729 CONSOLE FRONT ASSY 185
81038215 PRINTED PANEL CONSOLE FRT UPPE NO DWG
81018731 ELECTRIC CONTROL ASSY 187
A020191 PEDAL FOOT ASSY 189
810196311 INSULATION ASSY 191
810247771 ELECTRIC CAB ASSY 195
810206371 AIR CONDITIONER & HEATER ASSY 197
81020581 AIR CONDITIONER & HEATER UNIT 201
80060304 HEAT/AC CONTROL 12V/24V GROVE 203
810196250 CAB SUBASSY 24V STAND 211
810196300 DOOR ASSY, CAB 217
80004449 KIT – FRONT WIPER 221
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 223
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 225
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 227
80004174 WINDOW ASSEMBLY – REAR 229
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 231
(COMPLETE ASSEMBLY)
2 810220121 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
3 810247731 CAB ASSY 24V 235
810416871 HYD LINES INSTL CAB W FF BRAKE 237
810225040 SENSOR ASSY 239
810247761 ELECTRIC CAB ASSY 241
3 810220129 NAMEPLATE & DECAL ASSY NO DWG
4 810248801 PEDAL FOOT 243
81020913 PEDAL FOOT VALVE 245
4 810360921 CYLINDER HYDR ASSY 247
810244090 CYLINDER HYDR ASSY 249
84021847 HYD LINE INSTL W/SELF ERECT 253
4 84026406 DECAL ASSY PARTS BOX 255
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
7 80078117 CWT SERIES 2 257
810236531 COUNTERWEIGHT ASSY & ROTATING 261
810244300 CYLINDER HYDR 263
8 800172005 DECAL CRANESTAR LOGO 265
8 81023600 GENERAL ASSY 267
9 810236312 CAB ASSY STANDARD NON-TILT CAB 269
10 810220123 NAMEPLATE & DECAL ASSY FREE FA NO DWG
11 810248681 CAB OPTION SUN VISOR 271
11 81040706 DECAL ENGLISH BASE BOM ASSY 275
13 810026621 COVER ASSY 279
14 810407064 DECAL ENGLISH – FREE FALL 281
15 810407065 DECAL ENGLISH – CRANE STAR 283
16 810407066 DECAL ENGLISH – TIER 4F 285
18 810407068 DECAL ENGLISH – STD CAB 287
20 810251712 ESI ROTATING BED 289
81028056 SENSOR ASSY 291
27 81042586 PARTS BOX ASSY 293
3856530 JACK CYLINDER 295
6462460 SOCKET/WEDGE, 1″ (26 MM) 297
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 299
A041430 PUMP HYD HAND 301
28 810425861 PARTS BOX ASSY OPT 1 UBP 303
6462460 SOCKET/WEDGE, 1″ (26 MM) 305
58 81024327 MAST ASSY W/O LIFTING LUGS 307
810242980 SHEAVE ASSY 21.85 DIA 309
UPPERWORKS MACHINERY
3 810241076 PIPING HYDR ASSY W/SELF ERECT 311
11 810241082 PIPING HYDR ASSY W/FREE FALL 313
16 80078118 SINGLE FRONT DRUM WITH FREEFAL 315
810241113 PIPING HYDR ASSY PILOT 317
810246711 PAWL ASSY 319
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 321
17 80078119 SINGLE FRONT DRUM W/ FREFAL FA 323
810236591 DRUM ASSY 327
810236611 DRUM ASSY FRONT W/ FREE FALL 331
81020194 VALVE COUNTERBALANCE 333
81021862 MOTOR HYDR PISTON VAR 335
81020387 MOTOR HYDR PISTON VARIABLE 341
810273770 GEARBOX, FREEFALL 343
90026484 FLANGE BRAKE 345
90026485 DRIVE 347
810246711 PAWL ASSY 349
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 351
810301851 LEVEL INDICATOR ASSY FRONT 353
84018782 HYD LINES INSTL W/FREEFALL FD 357
810225040 SENSOR ASSY 361
18 80078121 SINGLE REAR DRUM WITH FREEFALL 363
810241115 PIPING HYDR ASSY PILOT 365
19 810416871 HYD LINES INSTL CAB W FF BRAKE 367
810225040 SENSOR ASSY 369
19 810236461 DRUM ASSY 371
810236471 DRUM ASSY REAR W/ FREE FALL 375
81020194 VALVE COUNTERBALANCE 377
81021862 MOTOR HYDR PISTON VAR 379
81020387 MOTOR HYDR PISTON VARIABLE 385
810273770 GEARBOX, FREEFALL 387
90026484 FLANGE BRAKE 389
90026485 DRIVE 391
810301851 LEVEL INDICATOR ASSY FRONT 393
84019078 HYD LINES INSTL W/FREEFALL RD 397
810225040 SENSOR ASSY 401
21 80078124 W/ FF FRONT AND REAR DRUM 403
810241072 PIPING HYDR ASSY W/FREEFALL 407
810241121 PIPING HYDR ASSY 411
810252650 VALVE FREE FALL 413
810241122 PIPING HYDR ASSY FREEFALL 417
810241124 PIPING HYDR ASSY FREE FALL 421
22 810416874 HYD LINES INST CAB WO FF 423
23 810416876 HYD LINES INST WO TILT CAB CYL 425
23 80078126 W/ FF FNT DRUM & NON-FF RR DM 427
810241075 PIPING HYDR ASSY LESS REAR FRE 429
810241121 PIPING HYDR ASSY 433
810252650 VALVE FREE FALL 435
810241122 PIPING HYDR ASSY FREEFALL 439
810241123 PIPING HYDR ASSY FREEFALL 441
24 81041687 HYD LINES INSTALL PILOT CAB 445
30 80078127 BOOM HOIST ASSY W /R & P 447
810236491 DRUM BOOM HOIST ASSY 449
810244781 DRUM BOOM HOIST ASSY 451
81020254 DRIVE PLANETARY 453
81021860 MOTOR HYDR PISTON FIX 455
81020310 VALVE, COUNTERBALANCE 459
81020347 PUMP HYDR PISTON FIXED 463
810264701 PAWL ASSY 465
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 467
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 469
810221050 VALVE ASSY 6 BANK .125 NPTF 471
55 810238872 TANK HYDRAULIC ASSY, W/O HEATE 473
56 810396961 PIPING HYDR ASSY OPTION 1 475
57 810396962 PIPING HYDR ASSY OPTION 2 477
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 479
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 481
810300721 ELECTRIC POWER PLANT ASSY 485
810241640 BOX JUNCTION ASSY 489
A162768 CONTROLLER 491
810251731 BATTERY ASSY 495
810261531 POWER PLANT ASSY 499
81020390 PUMP HYDR PISTON VARIABLE 503
810219740 CONDITIONER AIR KIT 505
810284600 PUMP ASSY 507
81020226 PUMP HYDR PISTION VARIABLE 513
81020227 PUMP, HYDR PISTON VARIABLE 517
81041681 PUMP PISTON ASSY. 28 CC 519
810261631 EXHAUST ASSY 521
810261661 COOLER ASSY 525
810282260 COOLER ASSY CUMMINS QSL9 527
810283431 EXHAUST ASSY COOLANT LINES INS 529
84029303 MANIFOLD BLOCK ASSY COOLANT 531
810283441 EXHAUST SYS DEF SYSTEM INST 533
810286781 AIR CONDITIONER & HEATER ASSY 537
810138840 AIR CONDITIONING KIT 539
810218980 CONDITIONER AIR KIT HOSES 541
810305411 EXHAUST ASSY 543
810341271 CLEANER AIR ASSY 545
810339410 AIR CLEANER INSTL 547
810284601 PUMP DRIVE ASSY 549
810284600 PUMP ASSY 551
81020226 PUMP HYDR PISTION VARIABLE 557
81020227 PUMP, HYDR PISTON VARIABLE 561
81041681 PUMP PISTON ASSY. 28 CC 563
35 810284602 PUMP DRIVE ASSY W/FREE FALL 565
81020272 PUMP HYDR GEAR 567
38 90038119 500HR SERVICE KIT 569
39 90038080 1000HR SERVICE KIT 571
LOWERWORKS
1 810236031 CARBODY ASSY 573
810236151 PIPING HYDR ASSY 581
810039130 Q DISCON FITTING 587
810236161 JOINT ROTATING UNION 589
81020145 JOINT ROTATING UNION 591
810236241 PIN PULLER ASSY 593
1 810236171 CRAWLER 597
810216742 ROLLER FRONT ASSY 599
810292130 ROLLER ASSY 601
2 810236151 PIPING HYDR ASSY 609
810039130 Q DISCON FITTING 615
2 810236172 CRAWLER – PUMP KIT 617
3 810236161 JOINT ROTATING UNION 619
81020145 JOINT ROTATING UNION 621
3 810236181 CRAWLER 625
810216742 ROLLER FRONT ASSY 627
810292130 ROLLER ASSY 629
4 810236241 PIN PULLER ASSY 631
4 810236182 CRAWLER – PUMP KIT 633
4955060 KIT, CRAWLER PUMP-CYL-HOSE 635
3856530 JACK CYLINDER 637
A041430 PUMP HYD HAND 639
5 810236261 OUTRIGGER ASSY 643
81019937 CYLINDER HYDR ASSY 645
5 810236211 DRIVE CRAWLER ASSY 647
6 810247561 OUTRIGGER PAD ASSY 649
6 810246671 GEARBOX ASSY 651
7 810236271 COUNTERWEIGHT ASSY CARBODY 653
7 810254191 PIPING HYDR ASSY 655
810039140 Q DISCON FITTING 659
810210270 Q DISCON FITTING 661
8 810351191 PIPING HYDR ASSY 663
810039140 Q DISCON FITTING 667
810210270 Q DISCON FITTING 669
31 810201591 DRIVE SWING ASSY 671
81020191 MOTOR HYDR PISTON 675
32 810201592 DRIVE SWING ASSY 677
810253830 GEARBOX ASSEMBLY 687
60 84021656 MANUAL LUBE SYSTEM 689
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 691
810197931 BOOM ASSY #74 693
81023611 BOOM POINT LOWER ASSY 695
81028333 SHEAVE BANK ASSY 697
81028334 SHEAVE BANK ASSY 701
81021543 SHEAVE WIRE ROPE ASSY 703
81028335 SHEAVE BANK ASSY 705
81021543 SHEAVE WIRE ROPE ASSY 707
810088299 SIGN BOOM 709
81023609 TOP ASSY 711
81023611 BOOM POINT LOWER ASSY 713
81028333 SHEAVE BANK ASSY 715
81021543 SHEAVE WIRE ROPE ASSY 717
81028334 SHEAVE BANK ASSY 719
81021543 SHEAVE WIRE ROPE ASSY 721
81028335 SHEAVE BANK ASSY 723
81021543 SHEAVE WIRE ROPE ASSY 725
84024953 ROPE GUIDE,BOOM TOP ASSY 729
810215462 SHEAVE WIRE ROPE 731
84024953 ROPE GUIDE,BOOM TOP ASSY 735
810215462 SHEAVE WIRE ROPE 737
81036426 CATWALK ASSY 9.0 M #74A TOP 739
1 1759161 DECAL FOR BOOM DISASSEMBLY 741
2 81023602 BOOM RIGGING B10:74A 743
81023605 BUTT ASSY 745
810236081 HYD LINES INSTL BOOM BUTT 749
810039130 Q DISCON FITTING 753
810039140 Q DISCON FITTING 755
810114700 Q DISCON FITTING 757
810114710 Q DISCON FITTING 759
810121640 Q DISCON FITTING 761
810121650 Q DISCON FITTING 763
81026702 GUIDE WIRE ROPE ASSY 765
1721697 SHEAVE 24 DIA, 1 INCH ROPE 767
81036421 CATWALK ASSY 6.0 M #74A BUTT 769
81038768 STOP ASSY #74A BOOM 771
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 773
1655485 SOCKET-WEDEGE FOR UPPER POINT 775
6462460 SOCKET/WEDGE, 1″ (26 MM) 777
81042782 UPPER BOOM POINT ASSY 779
1712501 SHEAVE ASSY 781
1704193 SHEAVE FOR 1″ WIRE ROPE 783
1712501 SHEAVE ASSY 785
170419A PIN FOR DEAD END ANCHOR LINK 787
7 81036422 CATWALK 789
8 81036424 CATWALK 791
9 81036423 CATWALK ASSY #74A,6.00M INSERT 793
10 81024293 INSERT ASSY #74 795
12 810238761 WIRE ROPE ROTATION RESIST 797
14 81024295 INSERT ASSY 799
14 810238841 WIRE ROPE ROTATION RESIST 801
15 810364251 CATWALK ASSY #74A, 803
20 81023601 ESI BOOM WIRING 807
810245682 A2B DEVICE 809
1770804 LEVER 811
810238652 SWITCH LIMIT ASSY 813
A168882 CONTROLLER ASSY BOOM 815
A168903 CONTROLLER BOOM AND JIB TOP SU 817
21 810236011 ELECTRIC CNTRL ASSY OPT 1 819
1957499 SWITCH ASSEMBLY BLOCK 821
1770804 LEVER 823
21 2182145 15T HOOK, /WEIGHT BALL 1150# 825
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 827
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 829
37 80078130 MAST 831
810200041 ESI MAST 835
810208781 WIRE ROPE ASSY 837
810236301 MAST ASSY 841
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 845
81019935 CYLINDER HYDR ASSY 847
42 81024287 INSERT ASSY #74 3.00 M 849
43 81024289 INSERT ASSY #74 6.00 M 851
81036423 CATWALK ASSY #74A,6.00M INSERT 853
44 81024291 INSERT ASSY #74 855
100 81042734 FIXED JIB ASSY #134, #74A BOOM 859
0903171 UNIV WR ANCHOR JOINT ASSY 861
0903182 #123 JIB PT ASSY NO DWG
1793321 JIB STOP ASSY, #134 863
1793701 GUIDE WIRE ROPE 865