Manitowoc Crane MLC165-1 Parts Manual SN 91651106 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651106 – PDF DOWNLOAD

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Manitowoc Crane MLC165-1 Parts Manual SN 91651106 – PDF DOWNLOAD

Language : English
Pages : 1023
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651106 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80087868 STD CAB ASSYS VISION CAB 1
84028208 SEAT ASSY CAB 3
1 80087827 STD ROT BED INSTL VISION CAB 5
81023655 PIPING HYDR ASSY 7
810238871 TANK HYDRAULIC ASSY RET FILTRA 9
A164380 VENT BREATHER TANK 13
810241071 PIPING HYDR ASSY ACCESSORIES 23
810039130 Q DISCON FITTING 27
810241081 PIPING HYDR ASSY SUCTION 31
81039696 PIPING HYDR ASSY 37
81020193 VALVE DIRECTIONAL CONTROL 43
810114700 Q DISCON FITTING 45
810114710 Q DISCON FITTING 47
810241101 PIPING HYDR ASSY FAN 49
810255640 VALVE COOLER BYPASS 53
810241111 PIPING HYDR ASSY 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
84026810 CAB MOUNTING ASSY 75
84027211 CAB ASSY 24V 79
84025994 ESI CONTROL WIRING EXT 81
84026015 CAB ASSY WIRING INTERIOR 83
84026019 ESI CONSOLE ASSY 87
84026022 CONSOLE RIGHT HAND ASSY 91
81020508 HANDLE ASSY CONTROL 3 BANK 95
81020509 HANDLE ASSY CONTROL 2 BANK 97
84026023 CONSOLE, LEFT HAND ASSY 101
81020510 HANDLE ASSY CONTROL 2 103
81020484 HANDLE CONTROL 105
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
II
A024680 CONTROLLER, JOYSTICK 107
84026024 CRANESTAR ASSY CNTRL ASSY REAR 109
84034589 CONSOLE FRONT ASSY 113
84034563 CONSOLE FRONT ASSY 117
84023474 DISPLAY DRUM DIR INDICATOR 119
84027106 ESI REAR CONSOLE 2 121
84027108 ESI REAR CONSOLE 1 123
A020191 PEDAL FOOT ASSY 125
84027308 HYD LINES INSTL, PILOT VIS CAB 129
84027422 CAB ASSY PURCHASED 131
810218772 INSULATION ASSY CAB 133
84027420 EXTERIOR EQUIP CAB MOD 135
810218742 EXTERIOR EQUIP CAB ASSY 141
81021878 DOOR ASSY CAB 145
81021879 WINDOW ASSY CAB 147
810219011 WINDSHIELD WIPER ASSY CAB 149
A027140 ROLLER ASSY CAB DOOR FRONT TRO 151
810302802 BRAKE ASSY CAB DOOR BRAKE 153
A037000 ROLLER ASSEMBLY 155
84027421 INT EQUIP CAB AIR DUCTS 157
84027428 INT EQUIP CAB ASSY 161
84027432 HVAC ASSY, CAB 163
84027431 HVAC KIT, CAB INSIDE PARTS 165
90040442 PEDESTAL UNIT 167
84027430 MAT FLOOR ASSY CAB 169
84035985 CAB TILT ASSY 171
84027465 HYDR LINES INSTL TILT CAB CYL 173
81023632 ENCLOSURE ROTATING BED 177
810236331 PLATFORM ASSY LEFT 179
810236341 PLATFORM ASSY RIGHT 181
810236353 ENCLOSURE ASSY LEFT 185
810264662 COVER ASSY 187
810236363 ENCLOSURE ASSY RIGHT 193
810251253 GRILLE ASSY 197
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
III
810256413 COVER ASSY ENGINE 199
81040416 ENCLOSURE DOOR STAYS 201
810236401 PIPING FUEL ASSY 203
810251311 TANK FUEL ASSY 205
810182880 FUEL TANK FILLER ASSEMBLY 207
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 209
81024415 SHEAVE ASSY, MAST HOIST 211
810242980 SHEAVE ASSY 21.85 DIA 213
810251711 ESI, ROTATING BED 219
81021031 SWITCH ASSY 223
810211861 BOOM STOP ASSY 225
810238549 SWITCH ASSY BOOM STOP 227
84020074 SENSOR FUEL LEVEL PROGRAM 229
A003238 CONTROLLER 231
81028581 ROTATING BED ASSY 233
81036811 PIN PULLER ASSY, UPPER CWT. 235
81036810 PIN PULLER CTWT SUBASSY 237
810371561 PIN PULLER ASSY, BOOM HINGE 239
810371571 PIN PULLER BOOM HINGE 241
81037790 SLEWING RING BRG INSTALL 243
2 810264621 HANDRAIL ASSY 245
81026462 HANDRAIL ASSY 247
2 810220121 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
3 810220129 NAMEPLATE & DECAL ASSY NO DWG
4 810248791 FLOOR PLATE ASSY CAB 249
4 810360921 CYLINDER HYDR ASSY 251
810244090 CYLINDER HYDR ASSY 253
4 84026406 DECAL ASSY PARTS BOX 255
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
7 80078117 CWT SERIES 2 257
810236531 COUNTERWEIGHT ASSY & ROTATING 261
810244300 CYLINDER HYDR 263
8 800172005 DECAL CRANESTAR LOGO 265
11 810248681 CAB OPTION SUN VISOR 267
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
IV
11 81040706 DECAL ENGLISH BASE BOM ASSY 271
13 A033161 COVER ASSY 275
15 810407065 DECAL ENGLISH – CRANE STAR 277
16 810407066 DECAL ENGLISH – TIER 4F 279
18 810407069 DECAL ENGLISH – VISION CAB 281
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
27 81042586 PARTS BOX ASSY 283
3856530 JACK CYLINDER 285
6462460 SOCKET/WEDGE, 1″ (26 MM) 287
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 289
A041430 PUMP HYD HAND 291
28 810425861 PARTS BOX ASSY OPT 1 UBP 293
6462460 SOCKET/WEDGE, 1″ (26 MM) 295
32 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 297
58 81024327 MAST ASSY W/O LIFTING LUGS 299
810242980 SHEAVE ASSY 21.85 DIA 301
UPPERWORKS MACHINERY
3 810241076 PIPING HYDR ASSY W/SELF ERECT 303
6 810236081 HYD LINES INSTL BOOM BUTT 307
810039130 Q DISCON FITTING 311
810039140 Q DISCON FITTING 313
810114700 Q DISCON FITTING 315
810114710 Q DISCON FITTING 317
810121640 Q DISCON FITTING 319
810121650 Q DISCON FITTING 321
10 810241083 PIPING HYDR ASSY LESS FREE FAL 323
13 810241112 PIPING HYDR ASSY PILOT 325
15 810241114 PIPING HYDR ASSY PILOT 327
17 81023657 DRUM FRONT W/O FF 329
810246711 PAWL ASSY 331
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 333
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
V
81031249 DRUM ASSY W/O FF 335
81020194 VALVE COUNTERBALANCE 337
81020253 DRIVE PLANETARY 339
81021861 MOTOR HYDR PISTON VAR 341
81020386 MOTOR HYDR PISTON VARIABLE 347
84019080 HYD LINE INSTL W/O FREEFALL FD 351
19 81023641 DRUM REAR W/O FF 355
81031252 DRUM ASSY W/O FF 357
81020194 VALVE COUNTERBALANCE 359
81020253 DRIVE PLANETARY 361
81021861 MOTOR HYDR PISTON VAR 363
81020386 MOTOR HYDR PISTON VARIABLE 369
23 80078126 W/ FF FNT DRUM & NON-FF RR DM 371
810241075 PIPING HYDR ASSY LESS REAR FRE 373
810241121 PIPING HYDR ASSY 377
810252650 VALVE FREE FALL 379
810241122 PIPING HYDR ASSY FREEFALL 383
810241123 PIPING HYDR ASSY FREEFALL 385
30 80078127 BOOM HOIST ASSY W /R & P 387
810236491 DRUM BOOM HOIST ASSY 389
810244781 DRUM BOOM HOIST ASSY 391
81020254 DRIVE PLANETARY 393
81021860 MOTOR HYDR PISTON FIX 395
81020310 VALVE, COUNTERBALANCE 399
81020347 PUMP HYDR PISTON FIXED 403
810264701 PAWL ASSY 405
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 407
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 409
810221050 VALVE ASSY 6 BANK .125 NPTF 411
55 810238873 TANK HYDRAULIC ASSY, W/ HEATER 413
56 810396963 PIPING HYDR ASSY OPTION 3 415
57 810396964 PIPING HYDR ASSY OPTION 4 417
CONTROLS, ELECTRICAL
30 84034595 MOD DOME LIGHT SWITCH 419
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
VI
46 81038798 ESI AC WIRING 423
810348351 ESI SHORE POWER 425
810267701 JUNCTION BOX AC POWER SUPPLY 427
47 84034647 COLD WEATHER KIT, VISION CAB 431
810211891 HEATER ASSEMBLY, HYDRAULIC TAN 435
70 84027205 SWITCH TIER 4 ENGINE CAB 437
80 84027204 SWITCH CAB TILT 439
POWER PLANT
34 80088457 POWER PLANT CUMMINS T-4 VISION 441
810300721 ELECTRIC POWER PLANT ASSY 445
810241640 BOX JUNCTION ASSY 449
810251731 BATTERY ASSY 451
810261531 POWER PLANT ASSY 455
81020390 PUMP HYDR PISTON VARIABLE 459
810219740 CONDITIONER AIR KIT 461
810284600 PUMP ASSY 463
81020226 PUMP HYDR PISTION VARIABLE 469
81020227 PUMP, HYDR PISTON VARIABLE 473
81041681 PUMP PISTON ASSY. 28 CC 475
810261631 EXHAUST ASSY 477
810261661 COOLER ASSY 481
810282260 COOLER ASSY CUMMINS QSL9 483
810283431 EXHAUST ASSY COOLANT LINES INS 485
84029303 MANIFOLD BLOCK ASSY COOLANT 487
810283441 EXHAUST SYS DEF SYSTEM INST 489
84031011 AIR COND CUMMINS QSL9 SABER 491
810138840 AIR CONDITIONING KIT 495
810305411 EXHAUST ASSY 497
810341271 CLEANER AIR ASSY 499
810339410 AIR CLEANER INSTL 501
810284601 PUMP DRIVE ASSY 503
810284600 PUMP ASSY 505
81020226 PUMP HYDR PISTION VARIABLE 511
81020227 PUMP, HYDR PISTON VARIABLE 515
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
VII
81041681 PUMP PISTON ASSY. 28 CC 517
36 810284603 PUMP DRIVE, W/O FREE FALL 519
38 90038119 500HR SERVICE KIT 521
39 90038080 1000HR SERVICE KIT 523
LOWERWORKS
1 810236031 CARBODY ASSY 525
810236151 PIPING HYDR ASSY 533
810039130 Q DISCON FITTING 539
810236161 JOINT ROTATING UNION 541
81020145 JOINT ROTATING UNION 543
810236241 PIN PULLER ASSY 545
1 810236171 CRAWLER ASSY LEFT 549
810216742 ROLLER FRONT ASSY 551
810292130 ROLLER ASSY 553
2 810236151 PIPING HYDR ASSY 561
810039130 Q DISCON FITTING 567
2 810236172 CRAWLER – PUMP KIT 569
3 810236161 JOINT ROTATING UNION 571
81020145 JOINT ROTATING UNION 573
3 810236181 CRAWLER ASSY RIGHT 577
810216742 ROLLER FRONT ASSY 579
810292130 ROLLER ASSY 581
4 810236241 PIN PULLER ASSY 583
4 810236182 CRAWLER – PUMP KIT 585
4955060 KIT, CRAWLER PUMP-CYL-HOSE 587
3856530 JACK CYLINDER 589
A041430 PUMP HYD HAND 591
5 810236261 OUTRIGGER ASSY 595
81019937 CYLINDER HYDR ASSY 597
5 810236211 DRIVE CRAWLER ASSY 599
6 810247561 OUTRIGGER PAD ASSY 601
6 810246671 GEARBOX ASSY 603
7 810236271 COUNTERWEIGHT ASSY CARBODY 605
7 810254191 PIPING HYDR ASSY 607
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
VIII
810039140 Q DISCON FITTING 611
810210270 Q DISCON FITTING 613
8 810351191 PIPING HYDR ASSY 615
810039140 Q DISCON FITTING 619
810210270 Q DISCON FITTING 621
31 810201591 DRIVE SWING ASSY 623
81020191 MOTOR HYDR PISTON 627
32 810201592 DRIVE SWING ASSY 629
810253830 GEARBOX ASSEMBLY 639
60 84021657 AUTO LUBE SYSTEM 641
A179790 PUMP GREASE ELEC 643
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 645
810197931 BOOM ASSY #74 647
81023605 BUTT ASSY 649
810236081 HYD LINES INSTL BOOM BUTT 653
810039130 Q DISCON FITTING 657
810039140 Q DISCON FITTING 659
810114700 Q DISCON FITTING 661
810114710 Q DISCON FITTING 663
810121640 Q DISCON FITTING 665
810121650 Q DISCON FITTING 667
81026702 GUIDE WIRE ROPE ASSY 669
1721697 SHEAVE 24 DIA, 1 INCH ROPE 671
81036421 CATWALK ASSY 6.0 M #74A BUTT 673
81038768 STOP ASSY #74A BOOM 675
A080821 INDICATOR ASSY 677
A080822 INDICATOR ASSY BOOM A 679
81036421 CATWALK ASSY 6.0 M #74A BUTT 681
81023611 BOOM POINT LOWER ASSY 683
81028333 SHEAVE BANK ASSY 685
81021543 SHEAVE WIRE ROPE ASSY 687
81028334 SHEAVE BANK ASSY 689
81021543 SHEAVE WIRE ROPE ASSY 691
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
IX
81028335 SHEAVE BANK ASSY 693
81021543 SHEAVE WIRE ROPE ASSY 695
810088299 SIGN BOOM 697
81023609 TOP ASSY 699
81023611 BOOM POINT LOWER ASSY 701
81028333 SHEAVE BANK ASSY 703
81021543 SHEAVE WIRE ROPE ASSY 705
81028334 SHEAVE BANK ASSY 707
81021543 SHEAVE WIRE ROPE ASSY 709
81028335 SHEAVE BANK ASSY 711
81021543 SHEAVE WIRE ROPE ASSY 713
81026708 GUIDE WIRE ROPE ASSY 717
810215462 SHEAVE WIRE ROPE 719
81036426 CATWALK ASSY 9.0 M #74A TOP 721
1 1759161 DECAL FOR BOOM DISASSEMBLY 723
4 0903171 UNIV WR ANCHOR JOINT ASSY 725
5 0903172 UNIV WR ANCHOR JOINT 1″ 727
6462460 SOCKET/WEDGE, 1″ (26 MM) 729
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 731
1655485 SOCKET-WEDEGE FOR UPPER POINT 733
6462460 SOCKET/WEDGE, 1″ (26 MM) 735
81042782 UPPER BOOM POINT ASSY 737
1712501 SHEAVE ASSY 739
1704193 SHEAVE FOR 1″ WIRE ROPE 741
1712501 SHEAVE ASSY 743
170419A PIN FOR DEAD END ANCHOR LINK 745
6 810224822 BASIC PENDANTS #134 FOR #74 BO 747
7 81036422 CATWALK ASSY 3.0 M #74A INSERT 749
7 810224825 PENDANTS 10FT #134 JIB INSERT 751
8 81036424 CATWALK ASSY 6.0 M #74A INSERT 753
10 810224826 PENDANTS 20FT #134 JIB INSERT 755
12 81024293 INSERT ASSY #74 757
12 810238761 WIRE ROPE ROTATION RESIST 759
14 81024295 INSERT ASSY 761
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
X
14 810238841 WIRE ROPE ROTATION RESIST 763
17 810364251 CATWALK ASSY #74A, 765
18 2370995 HOOKBLOCK ASSY. 100T 767
2370990 BLOCK HOOK 100T 769
19 80078138 #134 FIXED JIB ASSBLY’S 771
0903181 SHEAVE ASSY, JIB POINT 773
0903182 SHEAVE ASSY, JIB POINT 775
1793321 JIB STOP ASSY, #134 777
1793701 GUIDE WIRE ROPE 779
1793327 JIB STOP ASSY 781
1793891 GUIDE WIRE ROPE 783
1793701 GUIDE WIRE ROPE 785
1793891 GUIDE WIRE ROPE 787
810224821 JIB FIXED ASSY 789
0903171 UNIV WR ANCHOR JOINT ASSY 793
0903185 SHEAVE ASSEMBLY NO DWG
1793321 JIB STOP ASSY, #134 795
1793701 GUIDE WIRE ROPE 797
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 799
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 801
20 81023601 ESI BOOM WIRING 805
810245682 A2B DEVICE 807
1770804 LEVER 809
810238652 SWITCH LIMIT ASSY 811
A168882 CONTROLLER ASSY BOOM 813
A168903 CONTROLLER BOOM AND JIB TOP SU 815
21 810236011 ELECTRIC CNTRL ASSY OPT 1 817
1957499 SWITCH ASSEMBLY BLOCK 819
1770804 LEVER 821
21 2182145 15T HOOK, /WEIGHT BALL 1150# 823
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 825
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 827
23 810236013 ELECTRIC CONTROL ASSY – OPT 3 829
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: December 07, 2018 Rev: 003
Model Number Serial Number
MLC165-1 91651106
Item Part Description Page
XI
1957499 SWITCH ASSEMBLY BLOCK 831
1770804 LEVER 833
29 810425862 PARTS BOX ASSY OPT 2 INT STR 835
34 810425867 PARTS BOX ASSY OPT 7 W/ FJ 837
37 80078130 MAST 839
810200041 ESI MAST 843
810208781 WIRE ROPE ASSY 845
810236301 MAST ASSY 849
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 853
81019935 CYLINDER HYDR ASSY 855
A111261 SENSOR ASSY 857
41 810261451 ELECTRIC ACCESSORY ASSY 859
42 81024287 INSERT ASSY #74 3.00 M 861
44 81024291 INSERT ASSY #74 863
45 81027152 STRUT ASSY 865
51 810224823 10 FT #32938-2 JIB INSERT 867
52 810224824 20 FT #176938-2 JIB INSERT 869