Manitowoc Crane MLC165-1 Parts Manual SN 91651111 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651111 – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651111) is a comprehensive PDF guide for assembly, disassembly, and maintenance. It includes part numbers, schematics, and troubleshooting tips, facilitating efficient repairs and ensuring optimal crane performance. Download now for essential support.

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Manitowoc Crane MLC165-1 Parts Manual SN 91651111 – PDF DOWNLOAD

Language : English
Pages : 935
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651111 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
84021926 HYD LINES INSTL ACCESSORIES 25
810039130 Q DISCON FITTING 29
84021927 HYD LINES INSTL SUCTION 33
84021928 HYD LINES INSTL HOIST/TRAVEL 39
810114700 Q DISCON FITTING 43
810114710 Q DISCON FITTING 45
81020193 VALVE DIRECTIONAL CONTROL 49
84021929 HYDR LINES INSTL PILOT 55
810039140 Q DISCON FITTING 59
810121640 Q DISCON FITTING 61
810362220 VALVE ASSY 63
81020161 VALVE ASSEMBLY 65
810402741 VALVE ASSY PILOT BRAKE & PAWL 67
810299400 VALVE ASSY, PILOT BRAKE & PAWL 69
810236311 CAB INSTALL 73
81023632 ENCLOSURE ROTATING BED 77
810236331 PLATFORM ASSY LEFT 79
810236341 PLATFORM ASSY RIGHT 81
810236353 ENCLOSURE ASSY LEFT 85
810264662 COVER ASSY 87
810236363 ENCLOSURE ASSY RIGHT 93
810251253 GRILLE ASSY 97
810256413 COVER ASSY ENGINE 99
81040416 ENCLOSURE DOOR STAYS 101
810236401 PIPING FUEL ASSY 103
810251311 TANK FUEL ASSY 105
810182880 FUEL TANK FILLER ASSEMBLY 107
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
II
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 109
81024415 SHEAVE ASSY, MAST HOIST 111
810242980 SHEAVE ASSY 21.85 DIA 113
810251711 ESI, ROTATING BED 119
81021031 SWITCH ASSY 123
810211861 BOOM STOP ASSY 125
810238549 SWITCH ASSY BOOM STOP 127
84020074 SENSOR FUEL LEVEL PROGRAM 129
A003238 CONTROLLER 131
81028581 ROTATING BED ASSY 133
81036811 PIN PULLER ASSY, UPPER CWT. 135
81036810 PIN PULLER CTWT SUBASSY 137
810371561 PIN PULLER ASSY, BOOM HINGE 139
810371571 PIN PULLER BOOM HINGE 141
81037790 SLEWING RING BRG INSTALL 143
84023087 ROTATING BED HYDRAZORB INST 145
2 810247742 CAB ASSY 147
84024863 WINDOW WASHER ASSY 149
810187231 CAB SUBASSY INTERIOR 153
81018724 SEAT ASSY 157
810116150 SEAT 159
81018725 CONSOLE CONTROL ASSY 165
81018726 CONSOLE RIGHT HAND ASSY 169
810205081 HANDLE ASSY CONTROL 3 BANK 171
81020508 HANDLE ASSY CONTROL 3 BANK 173
81020509 HANDLE ASSY CONTROL 2 BANK 175
81018727 CONSOLE LEFT HAND ASSY 177
81020510 HANDLE ASSY CONTROL 2 179
81020484 HANDLE CONTROL 181
A024680 CONTROLLER, JOYSTICK 183
81018728 CONSOLE CONTROL ASSY 185
81018729 CONSOLE FRONT ASSY 187
81038215 PRINTED PANEL CONSOLE FRT UPPE NO DWG
81018731 ELECTRIC CONTROL ASSY 189
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
III
A020191 PEDAL FOOT ASSY 191
810196311 INSULATION ASSY 193
810247771 ELECTRIC CAB ASSY 197
810206371 AIR CONDITIONER & HEATER ASSY 199
81020581 AIR CONDITIONER & HEATER UNIT 203
80060304 HEAT/AC CONTROL 12V/24V GROVE 205
810196250 CAB SUBASSY 24V STAND 213
810196300 DOOR ASSY, CAB 219
80004449 KIT – FRONT WIPER 223
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 225
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 227
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 229
80004174 WINDOW ASSEMBLY – REAR 231
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 233
(COMPLETE ASSEMBLY)
3 810247731 CAB ASSY 24V 237
84021930 HYD LINES INSTL FREEFALL 239
810252650 VALVE FREE FALL 241
84021931 PUMP DRIVE ASSY FREE FALL 243
81020226 PUMP HYDR PISTION VARIABLE 249
81020227 PUMP, HYDR PISTON VARIABLE 253
81020272 PUMP HYDR GEAR 255
81041681 PUMP PISTON ASSY. 28 CC 257
810247761 ELECTRIC CAB ASSY 259
3 810220129 NAMEPLATE & DECAL ASSY NO DWG
4 810248801 PEDAL FOOT 261
81020913 PEDAL FOOT VALVE 263
4 810360921 CYLINDER HYDR ASSY 265
810244090 CYLINDER HYDR ASSY 267
84021847 HYD LINE INSTL W/SELF ERECT 271
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
IV
4 84026406 DECAL ASSY PARTS BOX 273
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
7 80078117 CWT SERIES 2 275
810236531 COUNTERWEIGHT ASSY & ROTATING 279
810244300 CYLINDER HYDR 281
8 800172005 DECAL CRANESTAR LOGO 283
8 81023600 GENERAL ASSY 285
9 84030434 CAB NON-TILT ASSY 287
84019079 HYD LINE INSTL W/O TILT CAB 289
10 810220123 NAMEPLATE & DECAL ASSY FREE FA NO DWG
11 810248681 CAB OPTION SUN VISOR 291
11 81040706 DECAL ENGLISH BASE BOM ASSY 295
13 810026621 COVER ASSY 299
14 810407064 DECAL ENGLISH – FREE FALL 301
15 810407065 DECAL ENGLISH – CRANE STAR 303
16 810407066 DECAL ENGLISH – TIER 4F 305
18 810407068 DECAL ENGLISH – STD CAB 307
20 810251712 ESI ROTATING BED 309
81028056 SENSOR ASSY 311
27 81042586 PARTS BOX ASSY 313
3856530 JACK CYLINDER 315
6462460 SOCKET/WEDGE, 1″ (26 MM) 317
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 319
A041430 PUMP HYD HAND 321
28 810425861 PARTS BOX ASSY OPT 1 UBP 323
6462460 SOCKET/WEDGE, 1″ (26 MM) 325
58 81024327 MAST ASSY W/O LIFTING LUGS 327
810242980 SHEAVE ASSY 21.85 DIA 329
UPPERWORKS MACHINERY
24 84021922 HYD LINES INSTALL PILOT CAB 333
30 80078127 BOOM HOIST ASSY W /R & P 335
810236491 DRUM BOOM HOIST ASSY 337
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
V
810244781 DRUM BOOM HOIST ASSY 339
81020254 DRIVE PLANETARY 341
81021860 MOTOR HYDR PISTON FIX 343
81020310 VALVE, COUNTERBALANCE 347
81020347 PUMP HYDR PISTON FIXED 351
810264701 PAWL ASSY 353
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 355
36 84021930 HYD LINES INSTL FREEFALL 357
810252650 VALVE FREE FALL 359
84021931 PUMP DRIVE ASSY FREE FALL 361
81020226 PUMP HYDR PISTION VARIABLE 367
81020227 PUMP, HYDR PISTON VARIABLE 371
81020272 PUMP HYDR GEAR 373
81041681 PUMP PISTON ASSY. 28 CC 375
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 377
810221050 VALVE ASSY 6 BANK .125 NPTF 379
61 84029078 HOIST FD RD W/FREEFALL 385
810236471 DRUM ASSY REAR W/ FREE FALL 389
81020194 VALVE COUNTERBALANCE 391
81021862 MOTOR HYDR PISTON VAR 393
81020387 MOTOR HYDR PISTON VARIABLE 399
810273770 GEARBOX, FREEFALL 401
90026484 FLANGE BRAKE 403
90026485 DRIVE 405
810236611 DRUM ASSY FRONT W/ FREE FALL 409
81020194 VALVE COUNTERBALANCE 411
81021862 MOTOR HYDR PISTON VAR 413
81020387 MOTOR HYDR PISTON VARIABLE 419
810273770 GEARBOX, FREEFALL 421
90026484 FLANGE BRAKE 423
90026485 DRIVE 425
810246711 PAWL ASSY 427
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 429
810301851 LEVEL INDICATOR ASSY FRONT 431
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
VI
84025215 HYD LINE INSTL FD/RD FREEFALL 435
810225040 SENSOR ASSY 439
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 441
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 443
810300721 ELECTRIC POWER PLANT ASSY 447
810241640 BOX JUNCTION ASSY 451
A162768 CONTROLLER 453
810251731 BATTERY ASSY 457
810261531 POWER PLANT ASSY 461
81020390 PUMP HYDR PISTON VARIABLE 465
810219740 CONDITIONER AIR KIT 467
810261631 EXHAUST ASSY 469
810261661 COOLER ASSY 473
810282260 COOLER ASSY CUMMINS QSL9 475
810283431 EXHAUST ASSY COOLANT LINES INS 477
84029303 MANIFOLD BLOCK ASSY COOLANT 479
810283441 EXHAUST SYS DEF SYSTEM INST 481
810286781 AIR CONDITIONER & HEATER ASSY 485
810138840 AIR CONDITIONING KIT 487
810218980 CONDITIONER AIR KIT HOSES 489
810305411 EXHAUST ASSY 491
810341271 CLEANER AIR ASSY 493
810339410 AIR CLEANER INSTL 495
38 90038119 500HR SERVICE KIT 497
39 90038080 1000HR SERVICE KIT 499
LOWERWORKS
1 810236031 CARBODY ASSY 501
84021923 HYD LINES INSTALL CARBODY 505
810039130 Q DISCON FITTING 509
810236161 JOINT ROTATING UNION 511
81020145 JOINT ROTATING UNION 513
810236241 PIN PULLER ASSY 515
1 810236171 CRAWLER ASSY LEFT 519
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
VII
810216742 ROLLER FRONT ASSY 521
810292130 ROLLER ASSY 523
2 810236172 CRAWLER – PUMP KIT 525
3 810236181 CRAWLER ASSY RIGHT 529
810216742 ROLLER FRONT ASSY 531
810292130 ROLLER ASSY 533
4 810236182 CRAWLER – PUMP KIT 535
4955060 KIT, CRAWLER PUMP-CYL-HOSE 537
3856530 JACK CYLINDER 539
A041430 PUMP HYD HAND 541
5 810236261 OUTRIGGER ASSY 545
81019937 CYLINDER HYDR ASSY 547
5 810236211 DRIVE CRAWLER ASSY 549
6 810247561 OUTRIGGER PAD ASSY 551
6 810246671 GEARBOX ASSY 553
7 810236271 COUNTERWEIGHT ASSY CARBODY 555
7 810254191 PIPING HYDR ASSY 557
810039140 Q DISCON FITTING 561
810210270 Q DISCON FITTING 563
8 810351191 PIPING HYDR ASSY 565
810039140 Q DISCON FITTING 569
810210270 Q DISCON FITTING 571
31 810201591 DRIVE SWING ASSY 573
81020191 MOTOR HYDR PISTON 577
32 810201592 DRIVE SWING ASSY 579
810253830 GEARBOX ASSEMBLY 589
60 84021657 AUTO LUBE SYSTEM 591
A179790 PUMP GREASE ELEC 593
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 595
810197931 BOOM ASSY #74 597
81023611 BOOM POINT LOWER ASSY 599
81028333 SHEAVE BANK ASSY 601
81021543 SHEAVE WIRE ROPE ASSY 603
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
VIII
81028334 SHEAVE BANK ASSY 605
81021543 SHEAVE WIRE ROPE ASSY 607
81028335 SHEAVE BANK ASSY 609
81021543 SHEAVE WIRE ROPE ASSY 611
810088299 SIGN BOOM 613
81023609 TOP ASSY 615
81023611 BOOM POINT LOWER ASSY 617
81028333 SHEAVE BANK ASSY 619
81021543 SHEAVE WIRE ROPE ASSY 621
81028334 SHEAVE BANK ASSY 623
81021543 SHEAVE WIRE ROPE ASSY 625
81028335 SHEAVE BANK ASSY 627
81021543 SHEAVE WIRE ROPE ASSY 629
84024953 ROPE GUIDE,BOOM TOP ASSY 633
810215462 SHEAVE WIRE ROPE 635
81036426 CATWALK ASSY 9.0 M #74A TOP 637
1 1759161 DECAL FOR BOOM DISASSEMBLY 639
2 81023602 BOOM RIGGING B10:74A 641
81023605 BUTT ASSY 643
810236081 HYD LINES INSTL BOOM BUTT 647
810039130 Q DISCON FITTING 651
810039140 Q DISCON FITTING 653
810114700 Q DISCON FITTING 655
810114710 Q DISCON FITTING 657
810121640 Q DISCON FITTING 659
810121650 Q DISCON FITTING 661
81026702 GUIDE WIRE ROPE ASSY 663
1721697 SHEAVE 24 DIA, 1 INCH ROPE 665
81036421 CATWALK ASSY 6.0 M #74A BUTT 667
81038768 STOP ASSY #74A BOOM 669
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 671
1655485 SOCKET-WEDEGE FOR UPPER POINT 673
6462460 SOCKET/WEDGE, 1″ (26 MM) 675
81042782 UPPER BOOM POINT ASSY 677
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
IX
1712501 SHEAVE ASSY 679
1704193 SHEAVE FOR 1″ WIRE ROPE 681
1712501 SHEAVE ASSY 683
170419A PIN FOR DEAD END ANCHOR LINK 685
7 81036422 CATWALK ASSY 3.0 M #74A INSERT 687
8 81036424 CATWALK ASSY 6.0 M #74A INSERT 689
9 81036423 CATWALK ASSY #74A,6.00M INSERT 691
12 810238761 WIRE ROPE ROTATION RESIST 693
14 810238841 WIRE ROPE ROTATION RESIST 695
20 81023601 ESI BOOM WIRING 699
810245682 A2B DEVICE 701
1770804 LEVER 703
810238652 SWITCH LIMIT ASSY 705
A168882 CONTROLLER ASSY BOOM 707
A168903 CONTROLLER BOOM AND JIB TOP SU 709
21 810236011 ELECTRIC CNTRL ASSY OPT 1 711
1957499 SWITCH ASSEMBLY BLOCK 713
1770804 LEVER 715
21 2182145 15T HOOK, /WEIGHT BALL 1150# 717
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 719
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 721
37 80078130 MAST 723
810200041 ESI MAST 727
810208781 WIRE ROPE ASSY 729
810236301 MAST ASSY 733
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 737
81019935 CYLINDER HYDR ASSY 739
42 81024287 INSERT ASSY #74 3.00 M 741
43 81024289 INSERT ASSY #74 6.00 M 743
81036423 CATWALK ASSY #74A,6.00M INSERT 745
44 81024291 INSERT ASSY #74 747
57 81023605 BUTT ASSY 749
810236081 HYD LINES INSTL BOOM BUTT 753
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: November 07, 2018 Rev: 001
Model Number Serial Number
MLC165-1 91651111
Item Part Description Page
X
810039130 Q DISCON FITTING 757
810039140 Q DISCON FITTING 759
810114700 Q DISCON FITTING 761
810114710 Q DISCON FITTING 763
810121640 Q DISCON FITTING 765
810121650 Q DISCON FITTING 767
81026702 GUIDE WIRE ROPE ASSY 769
1721697 SHEAVE 24 DIA, 1 INCH ROPE 771
81036421 CATWALK ASSY 6.0 M #74A BUTT 773
81038768 STOP ASSY #74A BOOM 775
100 81042734 FIXED JIB ASSY #134, #74A BOOM 779
0903171 UNIV WR ANCHOR JOINT ASSY 781
0903182 SHEAVE ASSY, JIB POINT 783
1793321 JIB STOP ASSY, #134 785
1793701 GUIDE WIRE ROPE 787