Manitowoc Crane MLC165-1 Parts Manual SN 91651115 PDF

Manitowoc Crane MLC165-1 Parts Manual SN 91651115  – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651115) is an essential PDF guide for maintenance and repairs. Detailed insights into crane components aid in troubleshooting and part identification. Download for crucial reference to ensure optimal MLC165-1 crane performance.

FILE DETAILS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651115  – PDF DOWNLOAD

Language : English
Pages :1063
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651115  – PDF DOWNLOAD

STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY
TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
7114260 F WASHER NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
CONSOLE CONTROL ASSY 189
81018729 CONSOLE FRONT ASSY 191
81018731 ELECTRIC CONTROL ASSY 193
A020191 PEDAL FOOT ASSY 195
810196311 INSULATION ASSY 197
810247771 ELECTRIC CAB ASSY 201
810206371 HVAC ASSY CAB 203
81020581 HVAC INSIDE CAB 24V 207
80105930 HEAT AC CONTROL 12V/24V GROVE 209
810196250 CAB SUBASSY 24V STAND 217
810196300 DOOR ASSY, CAB 223
80004449 KIT – FRONT WIPER 227
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 229
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 231
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 233
80004174 WINDOW ASSEMBLY – REAR 235
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 237
(COMPLETE ASSEMBLY)
3 810247731 CAB ASSY 24V 241
84021922 HYD LINES INSTALL PILOT CAB 245
810247761 ELECTRIC CAB ASSY 247
3 810220129 NAMEPLATE & DECAL ASSY NO DWG
4 810248801 PEDAL FOOT 249
81020913 PEDAL FOOT VALVE 251
4 810360921 CYLINDER HYDR ASSY 253
810244090 CYLINDER HYDR ASSY 255
84021847 HYD LINE INSTL W/SELF ERECT 259
4 84026406 DECAL ASSY PARTS BOX 261
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH NO DWG
7 80078117 CWT SERIES 2
COUNTERWEIGHT ASSY & ROTATING 267
810244300 CYLINDER HYDR 269
7 A134941 DECALS, AUX SHEAVES CRUSH HAZ 271
8 800172005 DECAL CRANESTAR LOGO 273
9 84030434 CAB NON-TILT ASSY 275
84019079 HYD LINE INSTL W/O TILT CAB 277
10 810220123 NAMEPLATE & DECAL ASSY FREE FA NO DWG
11 810248681 CAB OPTION SUN VISOR 279
11 81040706 DECAL ENGLISH BASE BOM ASSY 283
13 810026621 COVER ASSY CAB GLASS 287
14 810407064 DECAL ENGLISH – FREE FALL 289
15 810407065 DECAL ENGLISH – CRANE STAR 291
16 810407066 DECAL ENGLISH – TIER 4F 293
18 810407068 DECAL ENGLISH – STD CAB 295
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 297
81028056 SENSOR ASSY FF FRONT DRUM 299
27 81042586 PARTS BOX ASSY 301
3856530 JACK CYLINDER 303
6462460 SOCKET/WEDGE, 1″ (26 MM) 305
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 307
A041430 PUMP HYD HAND 309
28 810425861 PARTS BOX ASSY OPT 1 UBP 311
6462460 SOCKET/WEDGE, 1″ (26 MM) 313
31 810425864 PARTS BOX ASSY OPT 4 3 LINE OB 315
58 81024327 MAST ASSY LIVE 317
810242980 SHEAVE ASSY 21.85 DIA 319
UPPERWORKS MACHINERY
24 84021922 HYD LINES INSTALL PILOT CAB 323
28 81028580 ROLLER PRESSURE ASSY 325
84034608 ROLLER PRESSURE FRONT DRUM 327
ROLLER PRESSURE ASSY REAR DRUM 329
30 80078127 BOOM HOIST ASSY W /R & P 331
810236491 DRUM ASSY BOOM HOIST 333
810244781 HOIST BOOM ASSY 335
81020254 DRIVE PLANETARY 337
81021860 MOTOR HYDR PISTON FIX 339
81020310 VALVE, COUNTERBALANCE 343
81020347 PUMP HYDR PISTON FIXED 347
810264701 PAWL ASSY 349
81019943 CYLINDER HYDR 351
36 84021930 HYD LINES INSTL FREEFALL 353
810252650 VALVE FREE FALL 355
84021931 PUMP DRIVE ASSY FREE FALL 357
81020226 PUMP HYDR PISTION VARIABLE 363
81020227 PUMP, HYDR PISTON VARIABLE 367
81020272 PUMP HYDR GEAR 369
81041681 PUMP PISTON ASSY. 28 CC 371
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 373
810221050 VALVE ASSY 6 BANK .125 NPTF 375
51 80078134 AUX DRUM (OPT) 377
81020212 DRUM LUFFING ASSY 379
810220124 DECAL AUX DRUM 381
810234601 DRUM ASSY 385
81020254 DRIVE PLANETARY 387
81021860 MOTOR HYDR PISTON FIX 389
81020310 VALVE, COUNTERBALANCE 393
81020347 PUMP HYDR PISTON FIXED 397
810249901 HYD LINES INSTL AUX DRUM 401
810279320 VALVE MANIFOLD 405
810039130 Q DISCON FITTING 407
810114700 Q DISCON FITTING 409
810114710 Q DISCON FITTING 411
810121650 Q DISCON FITTING 413
810039140 Q DISCON FITTING 415
ASSY 417
81019943 CYLINDER HYDR 419
61 84029078 HOIST FD RD W/FREEFALL 425
810236471 DRUM ASSY REAR W/ FREE FALL 429
81020194 VALVE COUNTERBALANCE 431
81021862 MOTOR HYDR PISTON VAR 433
81020387 MOTOR HYDR PISTON VARIABLE 439
810273770 GEARBOX, FREEFALL 441
90026484 FLANGE BRAKE 443
90026485 DRIVE 445
810236611 DRUM ASSY FRONT W/ FREE FALL 449
81020194 VALVE COUNTERBALANCE 451
81021862 MOTOR HYDR PISTON VAR 453
81020387 MOTOR HYDR PISTON VARIABLE 459
810273770 GEARBOX, FREEFALL 461
90026484 FLANGE BRAKE 463
90026485 DRIVE 465
810246711 PAWL ASSY 467
81019943 CYLINDER HYDR 469
810301851 LEVEL INDICATOR ASSY FRONT 471
84025215 HYD LINE INSTL FD/RD FREEFALL 475
810225040 SENSOR ASSY 479
62 810280561 SENSOR ASSY FF REAR DRUM 481
110 80110834 HYD EMERGENCY LOWERING 485
3759510 COUPLING, QUICK DISCONNECT 489
3759520 NIPPLE, QUICK DISCONNECT 491
81003913 Q DISCON FITTING HYDR COUPLER 493
81012164 FITTING QUICK DISC COUPLER 495
81012165 Q DISCON FITTING NIPPLE 497
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 499
30 80110301 ESI WEATHER STATION 501
60 80106634 LIGHT ASSY GENERIC #74 BOOM 503
80101784 LIGHT ASSY 150W MEDIUM FLOOD 505
BOOM TOP MOD LIGHTS 507
63 84048454 ESI VACUUM SWITCH MOD 509
70 80108292 ESI LOAD CENTER 511
80108377 JUNCTION BOX AC POWER SUPPLY 513
80108379 JUNCTION BOX AC LOAD CENTER 515
80 80108290 LIGHT ASSY ROTATING BED 517
80108291 MOD LIVE MAST LIGHT 519
100 80108481 MOD LOAD CENTER NO DWG
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 521
810300721 ELECTRIC POWER PLANT ASSY 525
810241640 BOX JUNCTION ASSY 529
A011147 BOX JUNCTION 531
A162768 CONTROLLER 533
810251731 BATTERY ASSY 537
810261531 POWER PLANT ASSY 541
81020390 PUMP HYDR PISTON VARIABLE 545
810219740 CONDITIONER AIR KIT 547
810261631 EXHAUST ASSY 549
810261661 COOLER ASSY 553
810282260 COOLER ASSY CUMMINS QSL9 555
810283431 EXHAUST ASSY COOLANT LINES INS 557
84029303 MANIFOLD BLOCK ASSY COOLANT 559
810283441 EXHAUST SYS DEF SYSTEM INST 561
810286781 AIR CONDITIONER & HEATER ASSY 565
810138840 AIR CONDITIONING KIT 567
810218980 CONDITIONER AIR KIT HOSES 569
810305411 EXHAUST ASSY 571
810341271 CLEANER AIR ASSY 573
810339410 AIR CLEANER INSTL 575
38 90038119 500HR SERVICE KIT 577
39 90038080 1000HR SERVICE KIT 579
90038079 2000HR SERVICE KIT 581
90 80108834 GENERATOR INSTL ASSY 5KW 583
80108293 GENERATOR ASSY 5KW DIESEL 585
810005570 Q DISCON FITTING 587
810005580 Q DISCON FITTING 589
81040569 PIPING FUEL GENERATOR 591
810005570 Q DISCON FITTING 593
810005580 Q DISCON FITTING 595
LOWERWORKS
1 810236031 CARBODY ASSY 597
84021923 HYD LINES INSTALL CARBODY 601
810039130 Q DISCON FITTING 605
810236161 JOINT ROTATING UNION 607
81020145 JOINT ROTATING UNION 609
810236241 PIN PULLER ASSY 611
1 810236171 CRAWLER ASSY LEFT 615
810216742 ROLLER FRONT ASSY 617
810292130 ROLLER ASSY 619
2 810236172 CRAWLER – PUMP KIT 621
3 810236181 CRAWLER ASSY RIGHT 625
810216742 ROLLER FRONT ASSY 627
810292130 ROLLER ASSY 629
4 810236182 CRAWLER – PUMP KIT 631
3856530 JACK CYLINDER 633
A041430 PUMP HYD HAND 635
5 810236261 OUTRIGGER ASSY 639
81019937 CYLINDER HYDR ASSY 641
5 810236211 DRIVE CRAWLER ASSY 643
6 810247561 OUTRIGGER PAD ASSY 645
6 810246671 GEARBOX ASSY 647
7 810236271 COUNTERWEIGHT ASSY CARBODY 649
7 810254191 PIPING HYDR ASSY 651
810039140 Q DISCON FITTING 655
810210270 Q DISCON FITTING 657
8 810351191 PIPING HYDR ASSY 659
810039140 Q DISCON FITTING 663
810210270 Q DISCON FITTING 665
10 80111046 CRAWLER BARGE TIE DOWN 667
80111048 CRAWLER MOD BARGE TIE DOWN 669
31 810201591 DRIVE SWING ASSY 671
81020191 MOTOR HYDR PISTON 675
32 810201592 DRIVE SWING ASSY 677
810253830 GEARBOX ASSEMBLY 687
60 84021657 AUTO LUBE SYSTEM 689
A179790 PUMP GREASE ELEC 691
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 693
81023611 BOOM POINT LOWER ASSY 695
81028333 SHEAVE BANK ASSY 697
81021543 SHEAVE WIRE ROPE ASSY 699
81028334 SHEAVE BANK ASSY 701
81021543 SHEAVE WIRE ROPE ASSY 703
81028335 SHEAVE BANK ASSY 705
81021543 SHEAVE WIRE ROPE ASSY 707
810088299 SIGN BOOM 709
81023609 TOP ASSY 711
81023611 BOOM POINT LOWER ASSY 713
81028333 SHEAVE BANK ASSY 715
81021543 SHEAVE WIRE ROPE ASSY 717
81028334 SHEAVE BANK ASSY 719
81021543 SHEAVE WIRE ROPE ASSY 721
81028335 SHEAVE BANK ASSY 723
81021543 SHEAVE WIRE ROPE ASSY 725
84024953 ROPE GUIDE,BOOM TOP ASSY 729
810215462 SHEAVE WIRE ROPE 731
81036426 CATWALK ASSY 9.0 M #74A TOP 733
1 1759161 DECAL FOR BOOM DISASSEMBLY 735
1478529 DECAL-BM HAZARD NO DWG
4 810236114 BOOM POINT LOWER ASSY 737
81038833 SHEAVE BANK ASSY 739
81021543 SHEAVE WIRE ROPE ASSY 741
5 81038833 SHEAVE BANK ASSY 743
81021543 SHEAVE WIRE ROPE ASSY 745
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 747
1655485 SOCKET-WEDEGE FOR UPPER POINT 749
6462460 SOCKET/WEDGE, 1″ (26 MM) 751
81042782 UPPER BOOM POINT ASSY 753
1712501 SHEAVE ASSY 755
1704193 SHEAVE FOR 1″ WIRE ROPE 757
1712501 SHEAVE ASSY 759
170419A PIN FOR DEAD END ANCHOR LINK 761
7 81036422 CATWALK ASSY 3.0 M #74A INSERT 763
8 81036424 CATWALK ASSY 6.0 M #74A INSERT 765
9 81036423 CATWALK ASSY #74A,6.00M INSERT 767
12 810238761 WIRE ROPE ROTATION RESIST 769
14 81024295 INSERT ASSY 771
14 810238841 WIRE ROPE ROTATION RESIST 773
16 810364251 CATWALK ASSY #74A, 12M INSERT 775
18 2370995 HOOKBLOCK ASSY. 100T 777
2370990 BLOCK HOOK 100T 779
20 81023601 ESI BOOM WIRING 783
810245682 A2B DEVICE 785
1770804 LEVER 787
810238652 SWITCH LIMIT ASSY 789
A168882 CONTROLLER ASSY BOOM 791
A168903 CONTROLLER BOOM AND JIB TOP 793
21 810236011 ELECTRIC CNTRL ASSY OPT 1 795
1957499 SWITCH ASSEMBLY BLOCK 797
1770804 LEVER 799
21 2182140 BALL ASSEMBLY – 15 TON OVERHAUL 801
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 803
24 810236015 ELECTRIC CONTROL ASSY – OPT 5 805
1957499 SWITCH ASSEMBLY BLOCK 807
1770804 LEVER 809
25 A166790 BLOCK 165 TON 811
37 80078130 MAST 813
810200041 ESI MAST 817
810208781 WIRE ROPE ASSY 819
810236301 MAST ASSY 823
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 827
81019935 CYLINDER HYDR ASSY 829
38 810229571 TAGLINE ASSY 831
6768850 TAGLINE W/30IN WHEEL 833
39 810229572 TAGLINE ASSY NO DWG
40 80078140 AUX DRUM ASSBLY’S 837
810242911 INSERT ASSY – OPTION 2 839
84042129 INSERT #74 6M SHEAVE ASSY 841
81020942 GUIDE WIRE ROPE ASSY 843
810215462 SHEAVE WIRE ROPE 845
81020943 GUIDE WIRE ROPE ASSY LOWER 847
810215462 SHEAVE WIRE ROPE 849
40 2365030 BLOCK, HOOK 851
42 81024287 INSERT ASSY #74 3.00 M 853
43 81024289 INSERT ASSY #74 6.00 M 855
81036423 CATWALK ASSY #74A,6.00M INSERT 857
44 81024291 INSERT ASSY #74 859
50 810208761 WIRE ROPE ROTATION RESIST NO DWG
56 810199781 ESI BOOM BUTT 861
57 81023605 BUTT ASSY 863
810236081 HYD LINES INSTL BOOM BUTT 867
810039130 Q DISCON FITTING 871
810039140 Q DISCON FITTING 873
810114700 Q DISCON FITTING 875
810114710 Q DISCON FITTING 877
810121640 Q DISCON FITTING 879
810121650 Q DISCON FITTING 881
81026702 GUIDE WIRE ROPE ASSY 883
1721697 SHEAVE 24 DIA, 1 INCH ROPE 885
81036421 CATWALK ASSY 6.0 M #74A BUTT 887
81038768 STOP ASSY #74A BOOM 889
58 810293041 SHEAVE ASSY 891
81021543 SHEAVE WIRE ROPE ASSY 893
60 80108623 WIRE ROPE 1.00 IN ASSY 112 LG NO DWG
70 80108625 WIRE ROPE 1.00 IN ASSY 128 LG NO DWG