Manitowoc Crane MLC165-1 Parts Manual SN 91651120 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651120 – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651120) in PDF format is a comprehensive maintenance guide. It includes genuine replacement parts information, facilitating efficient troubleshooting for optimal performance. Easily downloadable for quick access and reference.

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Manitowoc Crane MLC165-1 Parts Manual SN 91651120 – PDF DOWNLOAD

Language : English
Pages : 977
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651120 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY 107
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
II
810251311 TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
81018728 CONSOLE CONTROL ASSY 189
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
III
81018729 CONSOLE FRONT ASSY 191
84023474 DISPLAY DRUM DIR INDICATOR 195
81018731 ELECTRIC CONTROL ASSY 197
A020191 PEDAL FOOT ASSY 199
810196311 INSULATION ASSY 201
810247771 ELECTRIC CAB ASSY 205
810206371 HVAC ASSY CAB 207
81020581 HVAC INSIDE CAB 24V 211
80105930 HEAT AC CONTROL 12V/24V GROVE 213
810196250 CAB SUBASSY 24V STAND 221
810196300 DOOR ASSY, CAB 227
80004449 KIT – FRONT WIPER 231
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 233
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 235
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 237
80004174 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 241
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 243
81026462 HANDRAIL ASSY 245
3 810247731 CAB ASSY 24V 247
810247761 ELECTRIC CAB ASSY 249
3 810220129 NAMEPLATE & DECAL ASSY 251
4 810248801 PEDAL FOOT 253
81020913 PEDAL FOOT VALVE 255
4 810360921 CYLINDER HYDR ASSY 257
810228870 HOOK & LATCH ASSY. 259
810244090 CYLINDER HYDR ASSY 261
84021847 HYD LINE INSTL W/SELF ERECT 265
4 84026406 DECAL ASSY PARTS BOX 267
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
IV
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 269
7 80078117 CWT SERIES 2 271
810236531 COUNTERWEIGHT ASSY & ROTATING 275
7 A134941 DECALS, AUX SHEAVES CRUSH HAZ 277
9 84030434 CAB NON-TILT ASSY 279
84019079 HYD LINE INSTL W/O TILT CAB 281
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 283
11 810248681 CAB OPTION SUN VISOR 285
11 81040706 DECAL ENGLISH BASE BOM ASSY 289
80102744 PLATE CRANE ID MFG IN SG NO DWG
13 810026621 COVER ASSY CAB GLASS 293
14 810407064 DECAL ENGLISH – FREE FALL 295
15 A171371 MIRROR ASSY CAB 297
16 810407066 DECAL ENGLISH – TIER 4F 299
18 810407068 DECAL ENGLISH – STD CAB 301
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 303
81028056 SENSOR ASSY FF FRONT DRUM 305
27 81042586 PARTS BOX ASSY 307
3856530 JACK CYLINDER 309
6462460 SOCKET/WEDGE, 1″ (26 MM) 311
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 313
A041430 PUMP HYD HAND 315
28 810425861 PARTS BOX ASSY OPT 1 UBP 317
6462460 SOCKET/WEDGE, 1″ (26 MM) 319
31 810425864 PARTS BOX ASSY OPT 4 3 LINE OB 321
32 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 323
58 81024327 MAST ASSY LIVE 325
810242980 SHEAVE ASSY 21.85 DIA 327
59 84029983 MIRROR RIGHT SIDE REARVIEW 329
UPPERWORKS MACHINERY
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
V
24 84021922 HYD LINES INSTALL PILOT CAB 333
30 80078127 BOOM HOIST ASSY W /R & P 335
810236491 DRUM ASSY BOOM HOIST 337
810244781 HOIST BOOM ASSY 339
81020254 DRIVE PLANETARY 341
81021860 MOTOR HYDR PISTON FIX 343
81020310 VALVE, COUNTERBALANCE 347
81020347 PUMP HYDR PISTON FIXED 351
810264701 PAWL ASSY 353
81019943 CYLINDER HYDR 355
36 84021930 HYD LINES INSTL FREEFALL 357
810252650 VALVE FREE FALL 359
84021931 PUMP DRIVE ASSY FREE FALL 361
81020226 PUMP HYDR PISTION VARIABLE 367
81020227 PUMP, HYDR PISTON VARIABLE 371
81020272 PUMP HYDR GEAR 373
81041681 PUMP PISTON ASSY. 28 CC 375
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 377
810221050 VALVE ASSY 6 BANK .125 NPTF 379
48 80078133 WITH COLD WEATHER PACKAGE (OPT 381
810267701 JUNCTION BOX AC POWER SUPPLY 383
51 80078134 AUX DRUM (OPT) 385
81020212 DRUM LUFFING ASSY 387
810220124 DECAL AUX DRUM 389
810234601 DRUM ASSY 393
81020254 DRIVE PLANETARY 395
81021860 MOTOR HYDR PISTON FIX 397
81020310 VALVE, COUNTERBALANCE 401
81020347 PUMP HYDR PISTON FIXED 405
810249901 HYD LINES INSTL AUX DRUM 409
810279320 VALVE MANIFOLD 413
810039130 Q DISCON FITTING 415
810114700 Q DISCON FITTING 417
810114710 Q DISCON FITTING 419
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
VI
810121650 Q DISCON FITTING 421
810039140 Q DISCON FITTING 423
810259882 PAWL ASSY 425
81019943 CYLINDER HYDR 427
61 84029078 HOIST FD RD W/FREEFALL 433
810236471 DRUM ASSY REAR W/ FREE FALL 437
81020194 VALVE COUNTERBALANCE 439
81021862 MOTOR HYDR PISTON VAR 441
81020387 MOTOR HYDR PISTON VARIABLE 447
810273770 GEARBOX, FREEFALL 449
90026484 FLANGE BRAKE 451
90026485 DRIVE 453
810236611 DRUM ASSY FRONT W/ FREE FALL 457
81020194 VALVE COUNTERBALANCE 459
81021862 MOTOR HYDR PISTON VAR 461
81020387 MOTOR HYDR PISTON VARIABLE 467
810273770 GEARBOX, FREEFALL 469
90026484 FLANGE BRAKE 471
90026485 DRIVE 473
810246711 PAWL ASSY 475
81019943 CYLINDER HYDR 477
810301851 LEVEL INDICATOR ASSY FRONT 479
84025215 HYD LINE INSTL FD/RD FREEFALL 483
810225040 SENSOR ASSY 487
62 810280561 SENSOR ASSY FF REAR DRUM 489
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 491
46 81038798 ESI AC WIRING 495
810348351 ESI SHORE POWER 497
810267701 JUNCTION BOX AC POWER SUPPLY 499
47 81038800 COLD WEATHER KIT 503
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 505
810300721 ELECTRIC POWER PLANT ASSY 509
810241640 BOX JUNCTION ASSY 513
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
VII
A011147 BOX JUNCTION 515
A162768 CONTROLLER 517
810251731 BATTERY ASSY 521
810261531 POWER PLANT ASSY 525
81020390 PUMP HYDR PISTON VARIABLE 529
810219740 CONDITIONER AIR KIT 531
810261631 EXHAUST ASSY 533
810261661 COOLER ASSY 537
810282260 COOLER ASSY CUMMINS QSL9 539
810283431 EXHAUST ASSY COOLANT LINES INS 541
84029303 MANIFOLD BLOCK ASSY COOLANT 543
810283441 EXHAUST SYS DEF SYSTEM INST 545
810286781 AIR CONDITIONER & HEATER ASSY 549
810138840 AIR CONDITIONING KIT 551
810218980 CONDITIONER AIR KIT HOSES 553
810305411 EXHAUST ASSY 555
810341271 CLEANER AIR ASSY 557
810339410 AIR CLEANER INSTL 559
38 90038119 500HR SERVICE KIT 561
39 90038080 1000HR SERVICE KIT 563
90038079 2000HR SERVICE KIT 565
LOWERWORKS
1 810236031 CARBODY ASSY 567
84021923 HYD LINES INSTALL CARBODY 571
810039130 Q DISCON FITTING 575
810236161 JOINT ROTATING UNION 577
81020145 JOINT ROTATING UNION 579
810236241 PIN PULLER ASSY 581
1 810236171 CRAWLER ASSY LEFT 585
810216742 ROLLER FRONT ASSY 587
810292130 ROLLER ASSY 589
3 810236181 CRAWLER ASSY RIGHT 593
810216742 ROLLER FRONT ASSY 595
810292130 ROLLER ASSY 597
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
VIII
5 810236261 OUTRIGGER ASSY 601
81019937 CYL HYD JACKING 603
5 810236211 DRIVE CRAWLER ASSY 605
6 810247561 OUTRIGGER PAD ASSY 607
6 810246671 GEARBOX ASSY 609
7 810236271 COUNTERWEIGHT ASSY CARBODY 611
7 810254191 PIPING HYDR ASSY 613
810039140 Q DISCON FITTING 617
810210270 Q DISCON FITTING 619
8 810351191 PIPING HYDR ASSY 621
810039140 Q DISCON FITTING 625
810210270 Q DISCON FITTING 627
31 810201591 DRIVE SWING ASSY 629
81020191 MOTOR HYDR PISTON 633
32 810201592 DRIVE SWING ASSY 635
810253830 GEARBOX ASSEMBLY 645
60 84021656 MANUAL LUBE SYSTEM 647
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 649
810088299 SIGN BOOM 651
81023609 TOP ASSY 653
81023611 BOOM POINT LOWER ASSY 655
81028333 SHEAVE BANK ASSY 657
81021543 SHEAVE WIRE ROPE ASSY 659
81028334 SHEAVE BANK ASSY 661
81021543 SHEAVE WIRE ROPE ASSY 663
81028335 SHEAVE BANK ASSY 665
81021543 SHEAVE WIRE ROPE ASSY 667
84024953 ROPE GUIDE,BOOM TOP ASSY 671
810215462 SHEAVE WIRE ROPE 673
81036426 CATWALK ASSY 9.0 M #74A TOP 675
1 1759161 DECAL FOR BOOM DISASSEMBLY 677
1478529 DECAL-BM HAZARD NO DWG
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 679
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
IX
1655485 SOCKET-WEDEGE FOR UPPER POINT 681
6462460 SOCKET/WEDGE, 1″ (26 MM) 683
81042782 UPPER BOOM POINT ASSY 685
1712501 SHEAVE ASSY 687
1704193 SHEAVE FOR 1″ WIRE ROPE 689
1712501 SHEAVE ASSY 691
170419A PIN FOR DEAD END ANCHOR LINK 693
10 81024293 INSERT ASSY #74 695
84038692 INSERT WELD #74, #74A 12M 697
14 81024295 INSERT ASSY 699
81024296 INSERT #74A 12M W/BACKSTAY 701
84038692 INSERT WELD #74, #74A 12M 703
16 810364251 CATWALK ASSY #74A, 12M INSERT 705
20 81023601 ESI BOOM WIRING 709
810245682 A2B DEVICE 711
1770804 LEVER ASSY 713
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 715
A168882 CONTROLLER ASSY BOOM 717
A168903 CONTROLLER BOOM AND JIB TOP 719
21 810236011 ELECTRIC CNTRL ASSY OPT 1 721
1957499 SWITCH ASSEMBLY BLOCK 723
1770804 LEVER ASSY 725
21 2182145 15T HOOK, /WEIGHT BALL 1150# 727
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 729
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 731
24 810236015 ELECTRIC CONTROL ASSY – OPT 5 733
1957499 SWITCH ASSEMBLY BLOCK 735
1770804 LEVER ASSY 737
37 80078130 MAST 739
810200041 ESI MAST 743
810236301 MAST ASSY 747
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 751
81019935 CYLINDER HYD MAST RAISE 753
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: April 27, 2021 Rev: 001
Model Number Serial Number
MLC165-1 91651120
Item Part Description Page
X
37 810299910 WIRE ROPE 26 MM X 190 M NO DWG
40 80078140 AUX DRUM ASSBLY’S 755
810242911 INSERT ASSY – OPTION 2 757
84042129 INSERT #74 6M SHEAVE ASSY 759
81020942 GUIDE WIRE ROPE ASSY 761
810215462 SHEAVE WIRE ROPE 763
81020943 GUIDE WIRE ROPE ASSY LOWER 765
810215462 SHEAVE WIRE ROPE 767
42 81024287 INSERT ASSY #74 3M 769
84040038 INSERT WELD #74, #74A 3M 771
81036422 CATWALK ASSY 3M #74A INSERT 773
43 81024289 INSERT ASSY #74 6.00 M 775
84040108 INSERT WELD #74, #74A 6M 777
81036423 CATWALK ASSY #74A, 6M INSERT 779
44 81024291 INSERT ASSY #74 6M W/SHEAVE 781
84040288 INSERT WELD #74, 74A 6M W/SH 783
81036424 CATWALK ASSY 6.0 M #74A INSERT 785
44 80128376 CVS SHIP OUT PAINT & MISC. 787
56 810199781 ESI BOOM BUTT 789
57 81023605 BUTT ASSY 791
81023606 BUTT WELDMENT 793
810236081 HYD LINES INSTL BOOM BUTT 797
810039130 Q DISCON FITTING 801
810039140 Q DISCON FITTING 803
810114700 Q DISCON FITTING 805
810114710 Q DISCON FITTING 807
810121640 Q DISCON FITTING 809
810121650 Q DISCON FITTING 811
81026702 GUIDE WIRE ROPE ASSY 813
1721697 SHEAVE 24 DIA, 1 INCH ROPE 815
81036421 CATWALK ASSY 6.0 M #74A BUTT 817
81038768 STOP ASSY #74A BOOM 819