Manitowoc Crane MLC165-1 Parts Manual SN 91651122 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651122 – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651122) is a downloadable PDF providing crucial details for maintenance. It includes specifications, diagrams, and part numbers for accurate identification, ensuring effective support in operational tasks.

FILE DETAILS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651122 – PDF DOWNLOAD

Language : English
Pages : 967
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651122 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 VALVE COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
810039130 Q DISCON FITTING 33
84021927 HYD LINES INSTL SUCTION 37
84021928 HYD LINES INSTL HOIST/TRAVEL 43
810114700 Q DISCON FITTING 47
810114710 Q DISCON FITTING 49
81020193 VALVE DIRECTIONAL CONTROL 53
84021929 HYDR LINES INSTL PILOT 59
810039140 Q DISCON FITTING 63
810121640 Q DISCON FITTING 65
810362220 VALVE ASSY 67
81020161 VALVE ASSEMBLY 69
810402741 VALVE ASSY PILOT BRAKE & PAWL 71
810299400 VALVE ASSY, PILOT BRAKE & PAWL 73
810236311 CAB INSTALL 77
81023632 ENCLOSURE ROTATING BED 81
810236331 PLATFORM ASSY LEFT 83
810236341 PLATFORM ASSY RIGHT 85
810236353 ENCLOSURE ASSY LEFT 89
810264662 COVER ASSY 91
810236363 ENCLOSURE ASSY RIGHT 97
810251253 GRILLE ASSY 101
810256413 COVER ASSY ENGINE 103
81040416 ENCLOSURE DOOR STAYS 105
810236401 PIPING FUEL ASSY 107
810251311 TANK FUEL ASSY 109
810182880 FUEL TANK FILLER ASSY 111
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 113
81024415 SHEAVE ASSY, MAST HOIST 115
810242980 SHEAVE ASSY 21.85 DIA 117
810251711 ESI, ROTATING BED 123
81021031 SWITCH ASSY 127
810211861 BOOM STOP ASSY 129
810238549 SWITCH ASSY BOOM STOP 131
A003238 CONTROLLER 133
81028581 ROTATING BED ASSY 135
81036811 PIN PULLER ASSY, UPPER CWT. 137
81036810 PIN PULLER CTWT SUBASSY 139
81019940 CYLINDER HYDR 141
810371561 PIN PULLER ASSY, BOOM HINGE 143
810371571 PIN PULLER BOOM HINGE 145
81019942 CYLINDER HYDR 147
81037790 SLEWING RING BRG INSTALL 149
2511549 BOLT FINISHED HEX NO DWG
84023087 ROTATING BED HYDRAZORB INST 151
2 810247742 CAB ASSY 153
84024863 WINDOW WASHER ASSY 155
810187231 CAB SUBASSY INTERIOR 159
81018724 SEAT ASSY 163
810116150 SEAT 165
81018725 CONSOLE CONTROL ASSY 171
81018726 CONSOLE RIGHT HAND ASSY 175
81020508 HANDLE ASSY CONTROL 3 BANK 177
81020509 HANDLE ASSY CONTROL 2 BANK 179
81018727 CONSOLE LEFT HAND ASSY 181
81020510 HANDLE ASSY CONTROL 2 183
81020484 HANDLE CONTROL 185
A024680 CONTROLLER, JOYSTICK 187
81018728 CONSOLE CONTROL ASSY 189
81018729 CONSOLE FRONT ASSY 191
84023474 DISPLAY DRUM DIR INDICATOR 195
81018731 ELECTRIC CONTROL ASSY 197
A020191 PEDAL FOOT ASSY 199
810196311 INSULATION ASSY 201
810247771 ELECTRIC CAB ASSY 205
810206371 HVAC ASSY CAB 207
81020581 HVAC INSIDE CAB 24V 211
80105930 HEAT AC CONTROL 12V/24V GROVE 213
810196250 CAB SUBASSY 24V STAND 221
810196300 DOOR ASSY, CAB 227
80004449 KIT – FRONT WIPER 231
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 233
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 235
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 237
80004174 WINDOW ASSEMBLY – REAR 239
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 241
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 243
81026462 HANDRAIL ASSY 245
3 810247731 CAB ASSY 24V 247
810247761 ELECTRIC CAB ASSY 249
3 810220129 NAMEPLATE & DECAL ASSY 251
4 810248801 PEDAL FOOT 253
81020913 PEDAL FOOT VALVE 255
4 810360921 CYLINDER HYDR ASSY 257
810228870 HOOK & LATCH ASSY. 259
810244090 CYLINDER HYDR ASSY 261
84021847 HYD LINE INSTL W/SELF ERECT 265
4 84026406 DECAL ASSY PARTS BOX 267
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 269
7 80078117 CWT SERIES 2 271
810236531 COUNTERWEIGHT ASSY & ROTATING 275
7 A134941 DECALS, AUX SHEAVES CRUSH HAZ 277
A134940 DECAL WARNING CRUSH HAZARD NO DWG
9 84030434 CAB NON-TILT ASSY 279
84019079 HYD LINE INSTL W/O TILT CAB 281
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 283
11 810248681 CAB OPTION SUN VISOR 285
11 81040706 DECAL ENGLISH BASE BOM ASSY 289
80102744 PLATE CRANE ID MFG IN SG NO DWG
13 810026621 COVER ASSY CAB GLASS 293
14 810407064 DECAL ENGLISH – FREE FALL 295
15 A171371 MIRROR ASSY CAB 297
16 810407066 DECAL ENGLISH – TIER 4F 299
18 810407068 DECAL ENGLISH – STD CAB 301
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 303
81028056 SENSOR ASSY FF FRONT DRUM 305
27 81042586 PARTS BOX ASSY 307
3856530 JACK CYLINDER 309
6462460 SOCKET/WEDGE, 1″ (26 MM) 311
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 313
A041430 PUMP HYD HAND 315
28 810425861 PARTS BOX ASSY OPT 1 UBP 317
6462460 SOCKET/WEDGE, 1″ (26 MM) 319
31 810425864 PARTS BOX ASSY OPT 4 3 LINE OB 321
58 81024327 MAST ASSY LIVE 323
810242980 SHEAVE ASSY 21.85 DIA 325
59 84029983 MIRROR RIGHT SIDE REARVIEW 327
UPPERWORKS MACHINERY
24 84021922 HYD LINES INSTALL PILOT CAB 331
30 80078127 BOOM HOIST ASSY W /R & P 333
810236491 DRUM ASSY BOOM HOIST 335
810244781 HOIST BOOM ASSY 337
81020254 DRIVE PLANETARY 339
81021860 MOTOR HYDR PISTON FIX 341
81020310 VALVE, COUNTERBALANCE 345
81020347 PUMP HYDR PISTON FIXED 349
810264701 PAWL ASSY 351
81019943 CYLINDER HYDR 353
36 84021930 HYD LINES INSTL FREEFALL 355
810252650 VALVE FREE FALL 357
84021931 PUMP DRIVE ASSY FREE FALL 359
81020226 PUMP HYDR PISTION VARIABLE 365
81020227 PUMP, HYDR PISTON VARIABLE 369
81020272 PUMP HYDR GEAR 371
81041681 PUMP PISTON ASSY. 28 CC 373
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 375
810221050 VALVE ASSY 6 BANK .125 NPTF 377
48 80078133 WITH COLD WEATHER PACKAGE (OPT 379
810267701 JUNCTION BOX AC POWER SUPPLY 381
51 80078134 AUX DRUM (OPT) 383
81020212 DRUM LUFFING ASSY 385
810220124 DECAL AUX DRUM 387
810234601 DRUM ASSY 391
81020254 DRIVE PLANETARY 393
81021860 MOTOR HYDR PISTON FIX 395
81020310 VALVE, COUNTERBALANCE 399
81020347 PUMP HYDR PISTON FIXED 403
810249901 HYD LINES INSTL AUX DRUM 407
810279320 VALVE MANIFOLD 411
810039130 Q DISCON FITTING 413
810114700 Q DISCON FITTING 415
810114710 Q DISCON FITTING 417
810121650 Q DISCON FITTING 419
810039140 Q DISCON FITTING 421
810259882 PAWL ASSY 423
81019943 CYLINDER HYDR 425
61 84029078 HOIST FD RD W/FREEFALL 431
810236471 DRUM ASSY REAR W/ FREE FALL 435
81020194 VALVE COUNTERBALANCE 437
81021862 MOTOR HYDR PISTON VAR 439
81020387 MOTOR HYDR PISTON VARIABLE 445
810273770 GEARBOX, FREEFALL 447
90026484 FLANGE BRAKE 449
90026485 DRIVE 451
810236611 DRUM ASSY FRONT W/ FREE FALL 455
81020194 VALVE COUNTERBALANCE 457
81021862 MOTOR HYDR PISTON VAR 459
81020387 MOTOR HYDR PISTON VARIABLE 465
810273770 GEARBOX, FREEFALL 467
90026484 FLANGE BRAKE 469
90026485 DRIVE 471
810246711 PAWL ASSY 473
81019943 CYLINDER HYDR 475
810301851 LEVEL INDICATOR ASSY FRONT 477
84025215 HYD LINE INSTL FD/RD FREEFALL 481
810225040 SENSOR ASSY 485
62 810280561 SENSOR ASSY FF REAR DRUM 487
CONTROLS, ELECTRICAL
6 810248711 SWITCH TIER 4 ENGINE 489
46 81038798 ESI AC WIRING 493
810348351 ESI SHORE POWER 495
810267701 JUNCTION BOX AC POWER SUPPLY 497
47 81038800 COLD WEATHER KIT 501
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 503
810300721 ELECTRIC POWER PLANT ASSY 507
810241640 BOX JUNCTION ASSY 511
A011147 BOX JUNCTION 513
A162768 CONTROLLER 515
810251731 BATTERY ASSY 519
810261531 POWER PLANT ASSY 523
81020390 PUMP HYDR PISTON VARIABLE 527
810219740 CONDITIONER AIR KIT 529
810261631 EXHAUST ASSY 531
810261661 COOLER ASSY 535
810282260 COOLER ASSY CUMMINS QSL9 537
810283431 EXHAUST ASSY COOLANT LINES INS 539
84029303 MANIFOLD BLOCK ASSY COOLANT 541
810283441 EXHAUST SYS DEF SYSTEM INST 543
810286781 AIR CONDITIONER & HEATER ASSY 547
810138840 AIR CONDITIONING KIT 549
810218980 CONDITIONER AIR KIT HOSES 551
810305411 EXHAUST ASSY 553
810341271 CLEANER AIR ASSY 555
810339410 AIR CLEANER INSTL 557
38 90038119 500HR SERVICE KIT 559
39 90038080 1000HR SERVICE KIT 561
90038079 2000HR SERVICE KIT 563
LOWERWORKS
1 810236031 CARBODY ASSY 565
84021923 HYD LINES INSTALL CARBODY 569
810039130 Q DISCON FITTING 573
810236161 JOINT ROTATING UNION 575
81020145 JOINT ROTATING UNION 577
810236241 PIN PULLER ASSY 579
1 810236171 CRAWLER ASSY LEFT 583
810216742 ROLLER FRONT ASSY 585
810292130 ROLLER ASSY 587
3 810236181 CRAWLER ASSY RIGHT 591
810216742 ROLLER FRONT ASSY 593
810292130 ROLLER ASSY 595
5 810236261 OUTRIGGER ASSY 599
81019937 CYL HYD JACKING 601
5 810236211 DRIVE CRAWLER ASSY 603
6 810247561 OUTRIGGER PAD ASSY 605
6 810246671 GEARBOX ASSY 607
7 810236271 COUNTERWEIGHT ASSY CARBODY 609
7 810254191 PIPING HYDR ASSY 611
810039140 Q DISCON FITTING 615
810210270 Q DISCON FITTING 617
8 810351191 PIPING HYDR ASSY 619
810039140 Q DISCON FITTING 623
810210270 Q DISCON FITTING 625
31 810201591 DRIVE SWING ASSY 627
81020191 MOTOR HYDR PISTON 631
32 810201592 DRIVE SWING ASSY 633
810253830 GEARBOX ASSEMBLY 643
60 84021657 AUTO LUBE SYSTEM 645
A179790 PUMP GREASE ELEC 647
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 649
810088299 SIGN BOOM 651
81023609 TOP ASSY 653
81023611 BOOM POINT LOWER ASSY 655
81028333 SHEAVE BANK ASSY 657
81021543 SHEAVE WIRE ROPE ASSY 659
81028334 SHEAVE BANK ASSY 661
81021543 SHEAVE WIRE ROPE ASSY 663
81028335 SHEAVE BANK ASSY 665
81021543 SHEAVE WIRE ROPE ASSY 667
84024953 ROPE GUIDE,BOOM TOP ASSY 671
810215462 SHEAVE WIRE ROPE 673
81036426 CATWALK ASSY 9.0 M #74A TOP 675
1 1759161 DECAL FOR BOOM DISASSEMBLY 677
1478529 DECAL-BM HAZARD NO DWG
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 679
81042782 UPPER BOOM POINT ASSY 681
1712501 SHEAVE ASSY 683
10 81024293 INSERT ASSY #74 685
84038692 INSERT WELD #74, #74A 12M 687
14 81024295 INSERT ASSY 689
81024296 INSERT #74A 12M W/BACKSTAY 691
84038692 INSERT WELD #74, #74A 12M 693
16 810364251 CATWALK ASSY #74A, 12M INSERT 695
20 81023601 ESI BOOM WIRING 699
810245682 A2B DEVICE 701
1770804 LEVER ASSY 703
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 705
A168882 CONTROLLER ASSY BOOM 707
A168903 CONTROLLER BOOM AND JIB TOP 709
21 810236011 ELECTRIC CNTRL ASSY OPT 1 711
1957499 SWITCH ASSEMBLY BLOCK 713
1770804 LEVER ASSY 715
21 2182145 15T HOOK, /WEIGHT BALL 1150# 717
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 719
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 721
24 810236015 ELECTRIC CONTROL ASSY – OPT 5 723
1957499 SWITCH ASSEMBLY BLOCK 725
1770804 LEVER ASSY 727
37 80078130 MAST 729
810200041 ESI MAST 733
810236301 MAST ASSY 737
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 741
81019935 CYLINDER HYD MAST RAISE 743
37 810299910 WIRE ROPE 26 MM X 190 M NO DWG
40 80078140 AUX DRUM ASSBLY’S 745
810242911 INSERT ASSY – OPTION 2 747
84042129 INSERT #74 6M SHEAVE ASSY 749
81020942 GUIDE WIRE ROPE ASSY 751
810215462 SHEAVE WIRE ROPE 753
81020943 GUIDE WIRE ROPE ASSY LOWER 755
810215462 SHEAVE WIRE ROPE 757
42 81024287 INSERT ASSY #74 3M 759
84040038 INSERT WELD #74, #74A 3M 761
81036422 CATWALK ASSY 3M #74A INSERT 763
43 81024289 INSERT ASSY #74 6.00 M 765
84040108 INSERT WELD #74, #74A 6M 767
81036423 CATWALK ASSY #74A, 6M INSERT 769
44 81024291 INSERT ASSY #74 6M W/SHEAVE 771
84040288 INSERT WELD #74, 74A 6M W/SH 773
81036424 CATWALK ASSY 6.0 M #74A INSERT 775
44 80128376 CVS SHIP OUT PAINT & MISC. 777
56 810199781 ESI BOOM BUTT 779
57 81023605 BUTT ASSY 781
81023606 BUTT WELDMENT 783
810236081 HYD LINES INSTL BOOM BUTT 787
810039130 Q DISCON FITTING 791
810039140 Q DISCON FITTING 793
810114700 Q DISCON FITTING 795
810114710 Q DISCON FITTING 797
810121640 Q DISCON FITTING 799
810121650 Q DISCON FITTING 801
81026702 GUIDE WIRE ROPE ASSY 803
1721697 SHEAVE 24 DIA, 1 INCH ROPE 805
81036421 CATWALK ASSY 6.0 M #74A BUTT 807
81038768 STOP ASSY #74A BOOM 809