Manitowoc Crane MLC165-1 Parts Manual SN 91651125 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651125 – PDF DOWNLOAD

The Manitowoc Crane MLC165-1 Parts Manual (SN 91651125) in PDF format is a comprehensive maintenance guide. It includes genuine replacement parts information, facilitating efficient troubleshooting for optimal performance.

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Manitowoc Crane MLC165-1 Parts Manual SN 91651125 – PDF DOWNLOAD

Language : English
Pages : 919
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651125 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYDR ASSY FAN 5
810255640 MANIFOLD ASSY COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
84021927 HYD LINES INSTL SUCTION 35
84021928 HYD LINES INSTL HOIST/TRAVEL 41
810114700 Q DISCON FITTING 45
810114710 Q DISCON FITTING 47
81020193 VALVE DIRECTIONAL CONTROL 51
84021929 HYDR LINES INSTL PILOT 57
810121640 Q DISCON FITTING 61
810362220 VALVE ASSY 63
81020161 VALVE ASSEMBLY 65
810402741 VALVE ASSY PILOT BRAKE & PAWL 67
810299400 VALVE ASSY, PILOT BRAKE & PAWL 69
810236311 CAB INSTALL 73
81023632 ENCLOSURE ROTATING BED 77
810236331 PLATFORM ASSY LEFT 79
810236341 PLATFORM ASSY RIGHT 81
810236353 ENCLOSURE ASSY LEFT 85
810264662 COVER ASSY 87
810236363 ENCLOSURE ASSY RIGHT 93
810251253 GRILLE ASSY 97
810256413 COVER ASSY ENGINE 99
81040416 ENCLOSURE DOOR STAYS 101
810236401 PIPING FUEL ASSY 103
810251311 TANK FUEL ASSY 105
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 107
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
II
81024415 SHEAVE ASSY, MAST HOIST 109
810251711 ESI, ROTATING BED 115
81021031 SWITCH ASSY 119
810211861 BOOM STOP ASSY 121
810238549 SWITCH ASSY BOOM STOP 123
A003238 CONTROLLER 125
81028581 ROTATING BED ASSY 127
81036811 PIN PULLER ASSY, UPPER CWT. 129
81036810 PIN PULLER CTWT SUBASSY 131
81019940 CYLINDER HYDR 133
810371561 PIN PULLER ASSY, BOOM HINGE 135
810371571 PIN PULLER BOOM HINGE 137
81019942 CYLINDER HYDR 139
81037790 SLEWING RING BRG INSTALL 141
2511549 BOLT FINISHED HEX NO DWG
84023087 ROTATING BED HYDRAZORB INST 143
2 810247742 CAB ASSY 145
84024863 WINDOW WASHER ASSY 147
810187231 CAB SUBASSY INTERIOR 151
81018724 SEAT ASSY 155
810116150 SEAT 157
81018725 CONSOLE CONTROL ASSY 163
81018726 CONSOLE RIGHT HAND ASSY 167
81020508 HANDLE ASSY CONTROL 3 BANK 169
81020509 HANDLE ASSY CONTROL 2 BANK 171
81018727 CONSOLE LEFT HAND ASSY 173
81020510 HANDLE ASSY CONTROL 2 175
81020484 HANDLE CONTROL 177
A024680 CONTROLLER, JOYSTICK 179
81018728 CONSOLE CONTROL ASSY 181
81018729 CONSOLE FRONT ASSY 183
84023474 DISPLAY DRUM DIR INDICATOR 187
81018731 ELECTRIC CONTROL ASSY 189
A020191 PEDAL FOOT ASSY 191
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
III
810196311 INSULATION ASSY 193
810247771 ELECTRIC CAB ASSY 197
810206371 HVAC ASSY CAB 199
81020581 HVAC INSIDE CAB 24V 203
80105930 HEAT AC CONTROL 12V/24V GROVE 205
810196250 CAB SUBASSY 24V STAND 213
810196300 DOOR ASSY, CAB 219
80004449 KIT – FRONT WIPER 223
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 225
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 227
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 229
80004174 WINDOW ASSEMBLY – REAR 231
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 233
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 235
81026462 HANDRAIL ASSY 237
3 810247731 CAB ASSY 24V 239
810247761 ELECTRIC CAB ASSY 241
3 810220129 NAMEPLATE & DECAL ASSY 243
4 810248801 PEDAL FOOT 245
81020913 PEDAL FOOT VALVE 247
4 810360921 CYLINDER HYDR ASSY 249
810228870 HOOK & LATCH ASSY. 251
810244090 CYLINDER HYDR ASSY 253
84021847 HYD LINE INSTL W/SELF ERECT 257
4 84026406 DECAL ASSY PARTS BOX 259
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 261
7 80078117 CWT SERIES 2 263
810236531 COUNTERWEIGHT ASSY & ROTATING 267
9 84030433 CAB TILT ASSY 269
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
IV
81019939 CYLINDER HYDR ASSY 271
84018781 HYD LINES INSTL TILT CAB CYL 273
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 275
11 810248681 CAB OPTION SUN VISOR 277
11 81040706 DECAL ENGLISH BASE BOM ASSY 281
80102744 PLATE CRANE ID MFG IN SG NO DWG
13 810026621 COVER ASSY CAB GLASS 285
14 810407064 DECAL ENGLISH – FREE FALL 287
15 A171371 MIRROR ASSY CAB 289
16 810407066 DECAL ENGLISH – TIER 4F 291
18 810407068 DECAL ENGLISH – STD CAB 293
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 295
81028056 SENSOR ASSY FF FRONT DRUM 297
27 81042586 PARTS BOX ASSY 299
3856530 JACK CYLINDER 301
6462460 SOCKET/WEDGE, 1″ (26 MM) 303
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 305
A041430 PUMP HYD HAND 307
28 810425861 PARTS BOX ASSY OPT 1 UBP 309
6462460 SOCKET/WEDGE, 1″ (26 MM) 311
31 810425864 PARTS BOX ASSY OPT 4 3 LINE OB 313
58 81024327 MAST ASSY LIVE 315
59 84029983 MIRROR RIGHT SIDE REARVIEW 317
UPPERWORKS MACHINERY
8 810216716 PIPING HYDR ASSY PILOT CAB 319
24 84021922 HYD LINES INSTALL PILOT CAB 323
30 80078127 BOOM HOIST ASSY W /R & P 325
810236491 DRUM ASSY BOOM HOIST 327
810244781 HOIST BOOM ASSY 329
81020254 DRIVE PLANETARY 331
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
V
81021860 MOTOR HYDR PISTON FIX 333
81020310 VALVE, COUNTERBALANCE 337
81020347 PUMP HYDR PISTON FIXED 341
810264701 PAWL ASSY 343
81019943 CYLINDER HYDR 345
36 84021930 HYD LINES INSTL FREEFALL 347
810252650 VALVE FREE FALL 349
84021931 PUMP DRIVE ASSY FREE FALL 351
81020226 PUMP HYDR PISTION VARIABLE 357
81020227 PUMP, HYDR PISTON VARIABLE 361
81020272 PUMP HYDR GEAR 363
81041681 PUMP PISTON ASSY. 28 CC 365
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 367
810221050 VALVE ASSY 6 BANK .125 NPTF 369
61 84029078 HOIST FD RD W/FREEFALL 375
810236471 DRUM ASSY REAR W/ FREE FALL 379
81020194 VALVE COUNTERBALANCE 381
81021862 MOTOR HYDR PISTON VAR 383
81020387 MOTOR HYDR PISTON VARIABLE 389
810273770 GEARBOX, FREEFALL 391
90026484 FLANGE BRAKE 393
90026485 DRIVE 395
810236611 DRUM ASSY FRONT W/ FREE FALL 399
81020194 VALVE COUNTERBALANCE 401
81021862 MOTOR HYDR PISTON VAR 403
81020387 MOTOR HYDR PISTON VARIABLE 409
810273770 GEARBOX, FREEFALL 411
90026484 FLANGE BRAKE 413
90026485 DRIVE 415
810246711 PAWL ASSY 417
81019943 CYLINDER HYDR 419
810301851 LEVEL INDICATOR ASSY FRONT 421
84025215 HYD LINE INSTL FD/RD FREEFALL 425
810225040 SENSOR ASSY 429
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
VI
62 810280561 SENSOR ASSY FF REAR DRUM 431
CONTROLS, ELECTRICAL
5 810248701 SWITCH INSTAL CAB TILT 433
6 810248711 SWITCH TIER 4 ENGINE 435
9 810032391 ACCESSORY RADIO 437
A032981 ACCESSORY RADIO ASSY 439
10 810248761 ACCESSORY RADIO CAB 441
18 810248751 SWITCH, CAMERA LIGHTS CAB 443
26 80119909 ESI CRANESTAR CABNORTH AMERICA 445
28 80078139 BOOM TOP INDIC. ELEC ASSBLY’S 447
81026143 ELECTRIC ACCESSORY ASSY 449
810250570 SUBASSY POSITION LIGHT 451
810261431 ELECTRIC ACCESSORY ASSY 453
49 810282241 ELECTRIC ACCESSORY ASSY 457
810231700 ELEC EQUIP CAMERA DRUM 1 AND 2 459
810232510 ELEC EQUIP BOOM HOIST DRUM 461
810244000 MONITOR ASSY LED 7 IN 463
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 465
810300721 ELECTRIC POWER PLANT ASSY 469
810241640 BOX JUNCTION ASSY 473
A011147 BOX JUNCTION 475
A162768 CONTROLLER 477
810251731 BATTERY ASSY 481
810261531 POWER PLANT ASSY 485
81020390 PUMP HYDR PISTON VARIABLE 489
810219740 CONDITIONER AIR KIT 491
810261631 EXHAUST ASSY 493
810261661 COOLER ASSY 497
810282260 COOLER ASSY CUMMINS QSL9 499
810283431 EXHAUST ASSY COOLANT LINES INS 501
84029303 MANIFOLD BLOCK ASSY COOLANT 503
810283441 EXHAUST SYS DEF SYSTEM INST 505
810286781 AIR CONDITIONER & HEATER ASSY 509
810138840 AIR CONDITIONING KIT 511
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
VII
810218980 CONDITIONER AIR KIT HOSES 513
810305411 EXHAUST ASSY 515
810341271 CLEANER AIR ASSY 517
810339410 AIR CLEANER INSTL 519
38 90038119 500HR SERVICE KIT 521
39 90038080 1000HR SERVICE KIT 523
90038079 2000HR SERVICE KIT 525
LOWERWORKS
1 810236031 CARBODY ASSY 527
84021923 HYD LINES INSTALL CARBODY 531
810236161 JOINT ROTATING UNION 535
81020145 JOINT ROTATING UNION 537
810236241 PIN PULLER ASSY 539
1 810236171 CRAWLER ASSY LEFT 543
810216742 ROLLER FRONT ASSY 545
810292130 ROLLER ASSY 547
3 810236181 CRAWLER ASSY RIGHT 551
810216742 ROLLER FRONT ASSY 553
810292130 ROLLER ASSY 555
5 810236261 OUTRIGGER ASSY 559
81019937 CYL HYD JACKING 561
5 810236211 DRIVE CRAWLER ASSY 563
6 810247561 OUTRIGGER PAD ASSY 565
6 810246671 GEARBOX ASSY 567
7 810236271 COUNTERWEIGHT ASSY CARBODY 569
7 810254191 PIPING HYDR ASSY 571
810210270 Q DISCON FITTING 575
8 810351191 PIPING HYDR ASSY 577
810210270 Q DISCON FITTING 581
31 810201591 DRIVE SWING ASSY 583
81020191 MOTOR HYDR PISTON 587
32 810201592 DRIVE SWING ASSY 589
810253830 GEARBOX ASSEMBLY 599
60 84021657 AUTO LUBE SYSTEM 601
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
VIII
A179790 PUMP GREASE ELEC 603
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 605
810088299 SIGN BOOM 607
81023609 TOP ASSY 609
81023611 BOOM POINT LOWER ASSY 611
81028333 SHEAVE BANK ASSY 613
81021543 SHEAVE WIRE ROPE ASSY 615
81028334 SHEAVE BANK ASSY 617
81021543 SHEAVE WIRE ROPE ASSY 619
81028335 SHEAVE BANK ASSY 621
81021543 SHEAVE WIRE ROPE ASSY 623
84024953 ROPE GUIDE,BOOM TOP ASSY 627
810215462 SHEAVE WIRE ROPE 629
81036426 CATWALK ASSY 9.0 M #74A TOP 631
1 1759161 DECAL FOR BOOM DISASSEMBLY 633
1478529 DECAL-BM HAZARD NO DWG
2 810236112 BOOM POINT LOWER ASSY 635
81028335 SHEAVE BANK ASSY 637
81021543 SHEAVE WIRE ROPE ASSY 639
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 641
81042782 UPPER BOOM POINT ASSY 643
1712501 SHEAVE ASSY 645
11 81024293 INSERT ASSY #74 647
84038692 INSERT WELD #74, #74A 12M 649
12 80143814 WIRE ROPE 26 MM X 305M PAD EYE NO DWG
14 81024295 INSERT ASSY 651
81024296 INSERT #74A 12M W/BACKSTAY 653
84038692 INSERT WELD #74, #74A 12M 655
14 80143815 WIRE ROPE 26 MM X 153M PAD EYE NO DWG
17 810364251 CATWALK ASSY #74A, 12M INSERT 657
20 81023601 ESI BOOM WIRING 661
810245682 A2B DEVICE 663
1770804 LEVER ASSY 665
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
IX
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 667
A168882 CONTROLLER ASSY BOOM 669
A168903 CONTROLLER BOOM AND JIB TOP 671
21 810236011 ELECTRIC CNTRL ASSY OPT 1 673
1957499 SWITCH ASSEMBLY BLOCK 675
1770804 LEVER ASSY 677
21 2182145 15T HOOK & WEIGHT BALL 1150# 679
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 681
(COMPLETE ASSEMBLY)
6462460 SOCKET/WEDGE, 1″ (26 MM) 683
24 810236015 ELECTRIC CONTROL ASSY – OPT 5 685
1957499 SWITCH ASSEMBLY BLOCK 687
1770804 LEVER ASSY 689
33 81026145 ELECTRIC ACCESSORY ASSY 691
33 810425866 PARTS BOX ASSY OPT 6 WSI 693
81042636 SENSOR WIND SPEED ASSY 695
810209900 SENSOR WIND SPEED 697
36 810425869 PARTS BOX ASSY OPT 9 2 BOOM PT 699
6462460 SOCKET/WEDGE, 1″ (26 MM) 701
37 80078130 MAST 703
810200041 ESI MAST 707
810236301 MAST ASSY 711
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 715
81019935 CYLINDER HYD MAST RAISE 717
39 80078131 BOOM TOP INDICATOR(OPT) 719
810251713 ESI ROTATING BED 721
42 81024287 INSERT ASSY #74 3M 723
84040038 INSERT WELD #74, #74A 3M 725
81036422 CATWALK ASSY 3M #74A INSERT 727
44 81024291 INSERT ASSY #74 6M W/SHEAVE 729
84040288 INSERT WELD #74, 74A 6M W/SH 731
81036424 CATWALK ASSY 6.0 M #74A INSERT 733
44 80128376 CVS SHIP OUT PAINT & MISC. 735
45 80133369 HOOK BLOCK 41MT 1SHV 28MM CE NO DWG
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2022 Rev: 004
Model Number Serial Number
MLC165-1 91651125
Item Part Description Page
X
57 81023605 BUTT ASSY 737
81023606 BUTT WELDMENT 739
810236081 HYD LINES INSTL BOOM BUTT 743
810114700 Q DISCON FITTING 747
810114710 Q DISCON FITTING 749
810121640 Q DISCON FITTING 751
810121650 Q DISCON FITTING 753
81026702 GUIDE WIRE ROPE ASSY 755
1721697 SHEAVE 24 DIA, 1 INCH ROPE 757
81036421 CATWALK ASSY 6.0 M #74A BUTT 759
81038768 STOP ASSY #74A BOOM 761