Manitowoc Crane MLC165-1 Parts Manual SN 91651130 – PDF DOWNLOAD

Manitowoc Crane MLC165-1 Parts Manual SN 91651130 – PDF DOWNLOAD

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Manitowoc Crane MLC165-1 Parts Manual SN 91651130 – PDF DOWNLOAD

Language : English
Pages : 891
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165-1 Parts Manual SN 91651130 – PDF DOWNLOAD

ROTATING STRUCTURE
1 80078115 STD ROT BED INSTALLS 1
84021924 HYD LINES INSTL ROT BED 3
810241101 PIPING HYD ASSY FAN 5
810255640 MANIFOLD ASSY COOLER BYPASS 9
84021925 TANK HYD ASSY RET FILTRATION 13
A164380 VENT BREATHER TANK 17
A179080 HYD FILTER RETURN TO TANK 19
9437220086 KIT, SEAL 21
84021926 HYD LINES INSTL ACCESSORIES 29
84021927 HYD LINES INSTL SUCTION 35
84021928 HYD LINES INSTL HOIST/TRAVEL 41
810114700 Q DISCON FITTING 45
810114710 Q DISCON FITTING 47
81020193 VALVE DIRECTIONAL CONTROL 51
84021929 HYD LINES INSTL PILOT 57
810121640 Q DISCON FITTING 61
810362220 VALVE ASSY 63
81020161 VALVE ASSEMBLY 65
810402741 VALVE ASSY PILOT BRAKE & PAWL 67
810299400 VALVE ASSY, PILOT BRAKE & PAWL 69
810236311 CAB INSTALL 73
81023632 ENCLOSURE ROTATING BED 77
810236331 PLATFORM ASSY LEFT 79
810236341 PLATFORM ASSY RIGHT 81
810236353 ENCLOSURE ASSY LEFT 85
810264662 COVER ASSY 87
810236363 ENCLOSURE ASSY RIGHT 93
810251253 GRILLE ASSY 97
810256413 COVER ASSY ENGINE 99
81040416 ENCLOSURE DOOR STAYS 101
810236401 PIPING FUEL ASSY 103
810251311 TANK FUEL ASSY 105
810308960 TANK FUEL ASSY 563 L W/SHIPPIN 107
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
II
81024415 SHEAVE ASSY, MAST HOIST 109
810251711 ESI, ROTATING BED 115
81021031 SWITCH ASSY 119
810211861 BOOM STOP ASSY 121
810238549 SWITCH ASSY BOOM STOP 123
A003238 CONTROLLER 125
81028581 ROTATING BED ASSY 127
81036811 PIN PULLER ASSY, UPPER CWT. 129
81036810 PIN PULLER CTWT SUBASSY 131
81019940 CYLINDER HYDR 133
810371561 PIN PULLER ASSY, BOOM HINGE 135
810371571 PIN PULLER BOOM HINGE 137
81019942 CYLINDER HYDR 139
81037790 SLEWING RING BRG INSTALL 141
2511549 BOLT FINISHED HEX NO DWG
84023087 ROTATING BED HYDRAZORB INST 143
2 810247742 CAB ASSY 145
84024863 WINDOW WASHER ASSY 147
810187231 CAB SUBASSY INTERIOR 151
81018724 SEAT ASSY 155
810116150 SEAT 157
81018725 CONSOLE CONTROL ASSY 163
81018726 CONSOLE RIGHT HAND ASSY 167
81020508 HANDLE ASSY CONTROL 3 BANK 169
81020509 HANDLE ASSY CONTROL 2 BANK 171
81018727 CONSOLE LEFT HAND ASSY 173
81020510 HANDLE ASSY CONTROL 2 175
81020484 HANDLE CONTROL 177
A024680 CONTROLLER, JOYSTICK 179
81018728 CONSOLE CONTROL ASSY 181
81018729 CONSOLE FRONT ASSY 183
84023474 DISPLAY DRUM DIR INDICATOR 187
81018731 ELECTRIC CONTROL ASSY 189
A020191 PEDAL FOOT ASSY 191
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
III
810196311 INSULATION ASSY 193
810247771 ELECTRIC CAB ASSY 197
80146064 HVAC ASSY CAB 199
80145403 HVAC INSIDE CAB PARTS
810196250 CAB SUBASSY 24V STAND 207
810196300 DOOR ASSY, CAB 213
80004449 KIT – FRONT WIPER 217
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 219
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 221
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 223
80004174 WINDOW ASSEMBLY – REAR 225
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 227
(COMPLETE ASSEMBLY)
2 810264621 HANDRAIL ASSY 229
81026462 HANDRAIL ASSY 231
3 810247731 CAB ASSY 24V 233
810247761 ELECTRIC CAB ASSY 235
3 810220129 NAMEPLATE & DECAL ASSY 237
4 810248801 PEDAL FOOT 239
81020913 PEDAL FOOT VALVE 241
4 810360921 CYLINDER HYDR ASSY 243
810228870 HOOK & LATCH ASSY. 245
810244090 CYLINDER HYDR ASSY 247
84021847 HYD LINE INSTL W/SELF ERECT 251
4 84026406 DECAL ASSY PARTS BOX 253
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 255
7 80078117 CWT SERIES 2 257
810236531 COUNTERWEIGHT ASSY & ROTATING 261
9 84030433 CAB TILT ASSY 263
81019939 CYLINDER HYDR ASSY 265
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
IV
84018781 HYD LINES INSTL TILT CAB CYL 267
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 269
11 810248681 CAB OPTION SUN VISOR 271
11 81040706 DECAL ENGLISH BASE BOM ASSY 275
80102744 PLATE CRANE ID MFG IN SG NO DWG
13 810026621 COVER ASSY CAB GLASS 279
14 810407064 DECAL ENGLISH – FREE FALL 281
15 A171371 MIRROR ASSY CAB 283
16 810407066 DECAL ENGLISH – TIER 4F 285
18 810407068 DECAL ENGLISH – STD CAB 287
8 81023600 GENERAL ASSY NO DWG
8 81023600 GENERAL ASSY NO DWG
20 810251712 ESI ROTATING BED 289
81028056 SENSOR ASSY FF FRONT DRUM 291
27 81042586 PARTS BOX ASSY 293
3856530 JACK CYLINDER 295
6462460 SOCKET/WEDGE, 1″ (26 MM) 297
810195640 SLING LIFTING NO DWG
810241532 LIFTING SLING 4 LEG X 58,700 L NO DWG
810249430 VALVE ASSY QUICK DRAIN 299
A041430 PUMP HYD HAND 301
28 810425861 PARTS BOX ASSY OPT 1 UBP 303
6462460 SOCKET/WEDGE, 1″ (26 MM) 305
32 810425865 PARTS BOX ASSY OPT 5 A/C OR SP 307
59 84029983 MIRROR RIGHT SIDE REARVIEW 309
UPPERWORKS MACHINERY
8 810216716 PIPING HYDR ASSY PILOT CAB 311
24 84021922 HYD LINES INSTALL PILOT CAB 315
30 80078127 BOOM HOIST ASSY W /R & P 317
810236491 DRUM ASSY BOOM HOIST 319
810244781 HOIST BOOM ASSY 321
81020254 DRIVE PLANETARY 323
81021860 MOTOR HYDR PISTON FIX 325
81020310 VALVE, COUNTERBALANCE 329
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
V
81020347 PUMP HYDR PISTON FIXED 333
810264701 PAWL ASSY 335
81019943 CYLINDER HYDR 337
36 84021930 HYD LINES INSTL FREEFALL 339
810252650 VALVE FREE FALL 341
84021931 PUMP DRIVE ASSY FREE FALL 343
81020226 PUMP HYDR PISTION VARIABLE 349
81020227 PUMP, HYDR PISTON VARIABLE 353
81020272 PUMP HYDR GEAR 355
81041681 PUMP PISTON ASSY. 28 CC 357
43 810309331 LUBE SYSTEM, TURNTABLE BEARING 359
810221050 VALVE ASSY 6 BANK .125 NPTF 361
61 84029078 HOIST FD RD W/FREEFALL 367
810236471 DRUM ASSY REAR W/ FREE FALL 371
81020194 VALVE COUNTERBALANCE 373
81021862 MOTOR HYDR PISTON VAR 375
81020387 MOTOR HYDR PISTON VARIABLE 381
810273770 GEARBOX, FREEFALL 383
90026484 FLANGE BRAKE 385
90026485 DRIVE 387
810236611 DRUM ASSY FRONT W/ FREE FALL 391
81020194 VALVE COUNTERBALANCE 393
81021862 MOTOR HYDR PISTON VAR 395
81020387 MOTOR HYDR PISTON VARIABLE 401
810273770 GEARBOX, FREEFALL 403
90026484 FLANGE BRAKE 405
90026485 DRIVE 407
810246711 PAWL ASSY 409
81019943 CYLINDER HYDR 411
810301851 LEVEL INDICATOR ASSY FRONT 413
84025215 HYD LINE INSTL FD/RD FREEFALL 417
810225040 SENSOR ASSY 421
62 810280561 SENSOR ASSY FF REAR DRUM 423
99 80149377 MOD 84021930 425
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
VI
CONTROLS, ELECTRICAL
5 810248701 SWITCH INSTAL CAB TILT 427
6 810248711 SWITCH TIER 4 ENGINE 429
9 810032391 ACCESSORY RADIO 431
80148110 ACCESSORY RADIO MODIFICATION 433
10 810248761 ACCESSORY RADIO CAB 435
46 81038798 ESI AC WIRING 439
810348351 ESI SHORE POWER 441
810267701 JUNCTION BOX AC POWER SUPPLY 443
47 81038800 COLD WEATHER KIT 447
POWER PLANT
34 80078129 POWER PLANT CUMMINS T4 (SABRE) 449
810300721 ELECTRIC POWER PLANT ASSY 453
810241640 BOX JUNCTION ASSY 457
A011147 BOX JUNCTION 459
A162768 CONTROLLER 461
810251731 BATTERY ASSY 465
810261531 POWER PLANT ASSY 469
81020390 PUMP HYDR PISTON VARIABLE 473
810261631 EXHAUST ASSY 475
810261661 COOLER ASSY 479
810282260 COOLER ASSY CUMMINS QSL9 481
810283431 EXHAUST ASSY COOLANT LINES INS 483
84029303 MANIFOLD BLOCK ASSY COOLANT 485
810283441 EXHAUST SYS DEF SYSTEM INST 487
80146068 HVAC CUMMINS QSL9 SABER 491
80145404 KIT AIR CONDITIONING 493
80145423 KIT AIR CONDITIONING HOSES 495
810305411 EXHAUST ASSY 497
810341271 CLEANER AIR ASSY 499
810339410 AIR CLEANER INSTL 501
38 90038119 500HR SERVICE KIT 503
39 90038080 1000HR SERVICE KIT 505
90038079 2000HR SERVICE KIT 507
LOWERWORKS
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
VII
1 810236031 CARBODY ASSY 509
84021923 HYD LINES INSTALL CARBODY 513
810236161 JOINT ROTATING UNION 517
81020145 JOINT ROTATING UNION 519
810236241 PIN PULLER ASSY 521
1 810236171 CRAWLER ASSY LEFT 525
810216742 ROLLER FRONT ASSY 527
810292130 ROLLER ASSY 529
3 810236181 CRAWLER ASSY RIGHT 533
810216742 ROLLER FRONT ASSY 535
810292130 ROLLER ASSY 537
5 810236261 OUTRIGGER ASSY 541
81019937 CYL HYD JACKING 543
5 810236211 DRIVE CRAWLER ASSY 545
6 810247561 OUTRIGGER PAD ASSY 547
6 810246671 GEARBOX ASSY 549
7 810236271 COUNTERWEIGHT ASSY CARBODY 551
7 810254191 PIPING HYDR ASSY 553
810210270 Q DISCON FITTING 557
8 810351191 PIPING HYDR ASSY 559
810210270 Q DISCON FITTING 563
31 810201591 DRIVE SWING ASSY 565
81020191 MOTOR HYDR PISTON 569
32 810201592 DRIVE SWING ASSY 571
810253830 GEARBOX ASSEMBLY 581
60 84021657 AUTO LUBE SYSTEM 583
A179790 PUMP GREASE ELEC 585
ATTACHMENTS
1 80078132 BOOM ASSEMBLIES INSTALL 587
810088299 SIGN BOOM 589
81023609 TOP ASSY 591
81023611 BOOM POINT LOWER ASSY 593
81028333 SHEAVE BANK ASSY 595
81021543 SHEAVE WIRE ROPE ASSY 597
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
VIII
81028334 SHEAVE BANK ASSY 599
81021543 SHEAVE WIRE ROPE ASSY 601
81028335 SHEAVE BANK ASSY 603
81021543 SHEAVE WIRE ROPE ASSY 605
84024953 ROPE GUIDE,BOOM TOP ASSY 609
810215462 SHEAVE WIRE ROPE 611
81036426 CATWALK ASSY 9.0 M #74A TOP 613
1 1759161 DECAL FOR BOOM DISASSEMBLY 615
1478529 DECAL-BM HAZARD NO DWG
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 617
81042782 UPPER BOOM POINT ASSY 619
1712501 SHEAVE ASSY 621
7 81022394 INDICATOR ASSY LMI WARN LIGHT 623
10 81024293 INSERT ASSY #74 625
84038692 INSERT WELD #74, #74A 12M 627
12 810238761 WIRE ROPE ROTATION RESIST 629
14 81024295 INSERT ASSY 631
81024296 INSERT #74A 12M W/BACKSTAY 633
84038692 INSERT WELD #74, #74A 12M 635
14 810238841 WIRE ROPE ROTATION RESIST 637
16 810364251 CATWALK ASSY #74A, 12M INSERT 639
19 80132821 BLOCK 100 MTON 3 SHEAVE NO DWG
20 81023601 ESI BOOM WIRING 643
810245682 A2B DEVICE 645
1770804 LEVER ASSY 647
80129368 LIMIT SWITCH MOLDED 3P SUBASSY 649
A168882 CONTROLLER ASSY BOOM 651
A168903 CONTROLLER BOOM AND JIB TOP 653
21 810236011 ELECTRIC CNTRL ASSY OPT 1 655
1957499 SWITCH ASSEMBLY BLOCK 657
1770804 LEVER ASSY 659
21 2182145 15T HOOK & WEIGHT BALL 1150# 661
2182140 BALL ASSEMBLY – 15 TON OVERHAUL 663
(COMPLETE ASSEMBLY)
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: August 18, 2023 Rev: 001
Model Number Serial Number
MLC165-1 91651130
Item Part Description Page
IX
6462460 SOCKET/WEDGE, 1″ (26 MM) 665
33 81026145 ELECTRIC ACCESSORY ASSY 667
33 810425866 PARTS BOX ASSY OPT 6 WSI 669
81042636 SENSOR WIND SPEED ASSY 671
810209900 SENSOR WIND SPEED 673
37 80078130 MAST 675
810200041 ESI MAST 679
810236301 MAST ASSY 683
6462450 SOCKET/WEDGE, 7/8″ (22 MM) 687
81019935 CYLINDER HYD MAST RAISE 689
81024327 MAST ASSY LIVE 691
42 81024287 INSERT ASSY #74 3M 693
84040038 INSERT WELD #74, #74A 3M 695
81036422 CATWALK ASSY 3M #74A INSERT 697
43 81024289 INSERT ASSY #74 6.00 M 699
84040108 INSERT WELD #74, #74A 6M 701
81036423 CATWALK ASSY #74A, 6M INSERT 703
44 81024291 INSERT ASSY #74 6M W/SHEAVE 705
84040288 INSERT WELD #74, 74A 6M W/SH 707
81036424 CATWALK ASSY 6.0 M #74A INSERT 709
44 80128376 CVS SHIP OUT PAINT & MISC. 711
45 80133369 HOOK BLOCK 41MT 1SHV 28MM CE NO DWG
57 81023605 BUTT ASSY 713
81023606 BUTT WELDMENT 715
810236081 HYD LINES INSTL BOOM BUTT 719
810114700 Q DISCON FITTING 723
810114710 Q DISCON FITTING 725
810121640 Q DISCON FITTING 727
810121650 Q DISCON FITTING 729
81026702 GUIDE WIRE ROPE ASSY 731
1721697 SHEAVE 24 DIA, 1 INCH ROPE 733
81036421 CATWALK ASSY 6.0 M #74A BUTT 735
81038768 STOP ASSY #74A BOOM 737