Manitowoc Crane MLC165 Parts Manual SN 91651103 – PDF DOWNLOAD

Manitowoc Crane MLC165 Parts Manual SN 91651103 – PDF DOWNLOAD

Manitowoc Crane MLC165 Parts Manual (SN 91651103) in PDF format is vital for maintenance. Detailed component insights aid troubleshooting and replacement. Conveniently downloadable for efficient crane upkeep.

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Manitowoc Crane MLC165 Parts Manual SN 91651103 – PDF DOWNLOAD

Language : English
Pages : 1307
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165 Parts Manual SN 91651103 – PDF DOWNLOAD

BOOM
1 80078132 BOOM ASSEMBLIES INSTALL. 1
81023605 BUTT ASSY 3
A080821 INDICATOR ASSY 5
81023611 BOOM POINT LOWER ASSY 7
810088299 SIGN BOOM 9
81023609 TOP ASSY 11
81026708 GUIDE WIRE ROPE ASSY 13
4 0903171 UNIVERSAL 15
6462450 SOCKET/WEDGE, 7/8″” (22 MM) 17
6462460 SOCKET/WEDGE, 1″” (26 MM) 19
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 21
5 0903172 UNIV W, ROPE ANCHOR 23
6462460 SOCKET/WEDGE, 1″” (26 MM) 25
6462460 SOCKET/WEDGE, 1″” (26 MM) 27
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 29
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 31
1655485 SOCKET-WEDEGE FOR UPPER POINT 33
6462460 SOCKET/WEDGE, 1″” (26 MM) 35
1704193 SHEAVE FOR 1″ WIRE ROPE 39
1712501 SHEAVE ASSY 43
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 45
810062190 SHEAVE WIRE ROPE 47
1712505 SHEAVE ASSY 49
6462460 SOCKET/WEDGE, 1″” (26 MM) 51
810062190 SHEAVE WIRE ROPE 53
A152810 SOCKET/WEDGE, 1-1/4″” (32 MM) 55
6462450 SOCKET/WEDGE, 7/8″” (22 MM) 57
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 59
A062780 SOCKET BUTTON 61
7 81036422 CATWALK 63
8 81036424 CATWALK 65
9 81036423 CATWALK ASSY #74A,6.00M INSERT 67
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
10 81024293 INSERT ASSY #74 69
810364251 CATWALK ASSY #74A, 71
14 81024295 INSERT ASSY 73
810364251 CATWALK ASSY #74A, 75
15 810364251 CATWALK ASSY #74A, 77
19 80078138 #134 FIXED JIB ASSBLY’S 79
0903181 24 SHEAVE ASSY 81
0903182 #123 JIB PT ASSY 83
1793321 #134 85
1793327 JIB STOP FOR 14000 AND 15000 87
810224821 JIB FIXED ASSY 89
20 81023601 ELECTRIC CONTROL ASSY 99
A168880 CONTROLLER ASSY BOOM 103
1957499 SWITCH ASSEMBLY BLOCK 105
1770804 LEVER 107
1957499 SWITCH ASSEMBLY BLOCK 109
1770804 LEVER 111
1957499 SWITCH ASSEMBLY BLOCK 113
1770804 LEVER 115
810300351 JIB STOP ASSY 117
1957499 SWITCH ASSEMBLY BLOCK 119
1770804 LEVER 121
81026143 ELECTRIC ACCESSORY ASSY 123
81026145 ELECTRIC ACCESSORY ASSY 125
21 810236011 ELECTRIC CNTRL ASSY OPT 1 133
A168880 CONTROLLER ASSY BOOM 137
1957499 SWITCH ASSEMBLY BLOCK 139
1770804 LEVER 141
1957499 SWITCH ASSEMBLY BLOCK 143
1770804 LEVER 145
1957499 SWITCH ASSEMBLY BLOCK 147
1770804 LEVER 149
810300351 JIB STOP ASSY 151
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
1957499 SWITCH ASSEMBLY BLOCK 153
1770804 LEVER 155
81026143 ELECTRIC ACCESSORY ASSY 157
81026145 ELECTRIC ACCESSORY ASSY 159
23 810236013 ELECTRIC CONTROL ASSY – OPT 3 167
A168880 CONTROLLER ASSY BOOM 171
1957499 SWITCH ASSEMBLY BLOCK 173
1770804 LEVER 175
1957499 SWITCH ASSEMBLY BLOCK 177
1770804 LEVER 179
1957499 SWITCH ASSEMBLY BLOCK 181
1770804 LEVER 183
810300351 JIB STOP ASSY 185
1957499 SWITCH ASSEMBLY BLOCK 187
1770804 LEVER 189
81026143 ELECTRIC ACCESSORY ASSY 191
81026145 ELECTRIC ACCESSORY ASSY 193
41 810261451 ELECTRIC ACCESSORY ASSY 197
42 81024287 INSERT ASSY 201
81036422 CATWALK 203
43 81024289 INSERT ASSY #74 6.00 M 205
44 81024291 INSERT ASSY #74 207
81036424 CATWALK 209
810209429 GUIDE WIRE ROPE ASSY 211
810209439 GUIDE WIRE ROPE ASSY 213
51 810224823 10 FT #32938-2 JIB INSERT 219
54 810224824 20 FT #176938-2 JIB INSERT 225
SUPERSTRUCTURE
1 80078115 STD ROT BED INSTALLS 227
81023655 PIPING HYDR ASSY 229
810238871 TANK HYDRAULIC ASSY RET FILTRA 231
810241071 PIPING HYDR ASSY ACCESSORIES 239
810241081 PIPING HYDR ASSY SUCTION 245
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
81039696 PIPING HYDR ASSY 251
81020193 VALVE DIRECTIONAL CONTROL 261
810241101 PIPING HYDR ASSY FAN 265
810241111 PIPING HYDR ASSY 273
810236311 CAB ASSY 279
810236401 PIPING FUEL ASSY 283
81024415 SHEAVE 285
810242980 SHEAVE ASSY 21.85 DIA 287
810251711 ELECTRIC CONTROL ASSY 295
81028056 SENSOR ASSY 299
81028581 ROTATING BED ASSY 301
81036811 PIN PULLER 303
810371561 PIN PULLER 305
810371571 PIN PULLER BOOM HINGE 307
810371571 PIN PULLER BOOM HINGE 309
3 810241076 PIPING HYDR ASSY W/SELF ERECT 317
4 810360921 CYLINDER HYDR ASSY 319
810228870 HOOK & LATCH ASSY. 321
810236261 OUTRIGGER ASSY 323
81019937 CYLINDER HYDR ASSY 325
810247561 OUTRIGGER PAD ASSY 327
6 810236081 PIPING HYDR ASSY 331
7 80078117 CWT SERIES 2 333
810236531 COUNTERWEIGHT ASSY & ROTATING 337
810244300 CYLINDER HYDR 339
11 810241082 PIPING HYDR ASSY W/FREE FALL 343
16 80078118 SINGLE FRONT DRUM WITH FREEFAL 345
810241113 PIPING HYDR ASSY PILOT 353
810246711 PAWL ASSY 357
810251712 ESI ROTATING BED 365
81028056 SENSOR ASSY 369
17 80078119 SINGLE FRONT DRUM W/ FREFAL FA 371
810236591 DRUM ASSY 373
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
810236611 DRUM ASSY FRONT W/ FREE FALL 375
81020194 VALVE COUNTERBALANCE 377
81021862 MOTOR HYDR PISTON VAR 379
810273770 GEARBOX, FREEFALL 381
810301851 LEVEL INDICATOR ASSY FRONT 383
18 80078121 SINGLE REAR DRUM WITH FREEFALL 385
810241115 PIPING HYDR ASSY PILOT 393
810251712 ESI ROTATING BED 403
81028056 SENSOR ASSY 407
19 80078122 SINGLE REAR DRUM W/ FF (FABR) 409
810236461 DRUM ASSY 411
810236471 DRUM ASSY REAR W/ FREE FALL 413
81020194 VALVE COUNTERBALANCE 415
81021862 MOTOR HYDR PISTON VAR 417
810273770 GEARBOX, FREEFALL 419
810301852 LEVEL INDICATOR REAR DRUM 421
20 810251712 ESI ROTATING BED 429
81028056 SENSOR ASSY 433
21 80078124 W/ FF FRONT AND REAR DRUM 435
810241072 PIPING HYDR ASSY W/FREEFALL 443
810241121 PIPING HYDR ASSY 449
810241122 PIPING HYDR ASSY FREEFALL 455
810241124 PIPING HYDR ASSY FREE FALL 461
23 80078126 W/ FF FNT DRUM & NON-FF RR DM 463
810241075 PIPING HYDR ASSY LESS REAR FRE 471
810241121 PIPING HYDR ASSY 477
810241122 PIPING HYDR ASSY FREEFALL 483
810241123 PIPING HYDR ASSY FREEFALL 489
30 80078127 BOOM HOIST ASSY W /R & P 491
810236491 DRUM BOOM HOIST ASSY 493
810244781 DRUM BOOM HOIST ASSY 495
81020254 DRIVE PLANETARY 499
81021860 MOTOR HYDR PISTON FIX 501
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
81020310 VALVE, COUNTERBALANCE 505
81020347 PUMP HYDR PISTON FIXED 509
810264701 PAWL ASSY 511
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 513
810244781 DRUM BOOM HOIST ASSY 515
81020254 DRIVE PLANETARY 519
81021860 MOTOR HYDR PISTON FIX 521
81020310 VALVE, COUNTERBALANCE 525
81020347 PUMP HYDR PISTON FIXED 529
810264701 PAWL ASSY 531
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 533
31 810201591 DRIVE SWING ASSY 535
81020191 MOTOR HYDR PISTON 539
810201592 DRIVE SWING ASSY 541
810253830 GEARBOX ASSEMBLY 543
32 810201592 DRIVE SWING ASSY 545
810253830 GEARBOX ASSEMBLY 547
34 80078129 POWER PLANT CUMMINS T-4 (SABRE 549
810300721 ELECTRIC POWER PLANT ASSY 553
810261531 POWER PLANT ASSY 559
81020390 PUMP HYDR PISTON VARIABLE 563
810219740 CONDITIONER AIR KIT 565
810284601 PUMP DRIVE ASSY 567
810284600 PUMP ASSY 569
81020226 PUMP HYDR PISTION VARIABLE 575
81020227 PUMP, HYDRAULIC PISTON VARIABL 579
81041681 PUMP PISTON ASSY. 28 CC 581
810261631 EXHAUST ASSY 583
810283431 EXHAUST ASSY 585
810305411 EXHAUST ASSY 589
810261661 COOLER ASSY 593
810283431 EXHAUST ASSY 597
810286781 AIR CONDITIONER & HEATER ASSY 601
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
810138840 AIR CONDITIONING KIT 603
90026282 KIT, AIR CONDITIONER 605
810305411 EXHAUST ASSY 609
810341271 CLEANER AIR ASSY 611
810339410 AIR CLEANER INSTL 613
810284601 PUMP DRIVE ASSY 615
810284600 PUMP ASSY 617
81020226 PUMP HYDR PISTION VARIABLE 623
81020227 PUMP, HYDRAULIC PISTON VARIABL 627
81041681 PUMP PISTON ASSY. 28 CC 629
35 810284602 PUMP DRIVE ASSY OPTION 1 WITH 631
81020272 PUMP HYDR GEAR 633
37 80078130 MAST 635
810200041 ELECTRIC CONTROL ASSY 637
810208781 WIRE ROPE ASSY. 639
810236301 MAST ASSY 641
A111261 SENSOR ASSY 645
43 810309331 GREASE PIPING ASSY 647
55 810238872 TANK HYDRAULIC ASSY, W/O HEATE 649
56 810396961 PIPING HYDR ASSY OPTION 1 655
81020193 VALVE DIRECTIONAL CONTROL 665
57 810396962 PIPING HYDR ASSY OPTION 2 673
81020193 VALVE DIRECTIONAL CONTROL 683
58 81024327 MAST ASSY W/O LIFTING LUGS 687
810242980 SHEAVE ASSY 21.85 DIA 689
60 84021656 MANUAL LUBE SYSTEM 691
61 84026770 BRACKET WELDMENT MOD 693
62 84026803 DRUM AUXILIARY BRACKET MOD 695
63 84026550 ENCLOSURE DOOR STAY MOD 697
SUPERSTRUCTURE CAB
1 80078136 STD CAB ASSBLY’S 699
A020192 PEDAL FOOT ASSY 701
81018725 CONSOLE CONTROL ASSY 703
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
2 810247742 CAB ASSY 707
81018723 CAB SUBASSY 711
81018725 CONSOLE CONTROL ASSY 713
81019625 CAB SUBASSY 24V STAND 723
810196300 DOOR ASSEMBLY, CAB 729
80004449 KIT – FRONT WIPER 733
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 735
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 737
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 739
80004174 WINDOW ASSEMBLY – REAR 741
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 743
(COMPLETE ASSEMBLY)
3 810247731 CAB ASSY 745
810216711 PIPING HYDR ASSY 747
810247741 CAB ASSY 749
81018723 CAB SUBASSY 753
81018725 CONSOLE CONTROL ASSY 755
81019625 CAB SUBASSY 24V STAND 765
810196300 DOOR ASSEMBLY, CAB 771
80004449 KIT – FRONT WIPER 775
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 777
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 779
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 781
80004174 WINDOW ASSEMBLY – REAR 783
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 785
(COMPLETE ASSEMBLY)
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
810247751 CAB ASSY 787
810026621 COVER ASSY 789
810301791 INDICATOR ASSY 791
810248681 CAB OPTION SUN VISOR 793
810248711 SWITCH TIER 4 ENGINE 795
810248761 ACCESSORY 797
810248801 PEDAL FOOT 799
4 810248801 PEDAL FOOT 801
6 810248711 SWITCH TIER 4 ENGINE 803
9 810236312 CAB ASSY STANDARD NON-TILT CAB 807
11 810248681 CAB OPTION SUN VISOR 809
13 810026621 COVER ASSY 811
19 810416871 HYD LINES INSTL CAB W FF BRAKE 819
22 810416874 HYD LINES INST CAB WO FF 827
23 810416876 HYD LINES INST WO TILT CAB CYL 835
24 81041687 HYD LINES INSTALL PILOT CAB 837
LOWERWORKS/CARRIER
1 810236031 CARBODY ASSY 839
810236151 PIPING HYDR ASSY 845
810236161 JOINT ROTATING UNION 851
81020145 JOINT ROTATING UNION 853
810236241 PIN PULLER ASSY 855
1 810236171 CRAWLER 857
810216742 ROLLER FRONT ASSY 859
810236211 DRIVE CRAWLER ASSY 861
810351191 PIPING HYDR ASSY 863
2 810236151 PIPING HYDR ASSY 869
2 810236172 CRAWLER – PUMP KIT – 875
810216742 ROLLER FRONT ASSY 877
3 810236161 JOINT ROTATING UNION 879
81020145 JOINT ROTATING UNION 881
3 810236181 CRAWLER 883
810216742 ROLLER FRONT ASSY 885
IX
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
810236211 DRIVE CRAWLER ASSY 887
810254191 PIPING HYDR ASSY 889
4 810236241 PIN PULLER ASSY 893
4 810236182 CRAWLER – PUMP KIT – 895
810216742 ROLLER FRONT ASSY 897
5 810236261 OUTRIGGER ASSY 899
81019937 CYLINDER HYDR ASSY 901
810247561 OUTRIGGER PAD ASSY 903
5 810236211 DRIVE CRAWLER ASSY 905
6 810247561 OUTRIGGER PAD ASSY 907
6 810246671 GEARBOX ASSY 909
7 810236271 COUNTERWEIGHT ASSY CARBODY 911
7 810254191 PIPING HYDR ASSY 913
8 810351191 PIPING HYDR ASSY 917
LOOSE SHIP ITEMS
1 81023600 GENERAL ASSY 919
81023601 ELECTRIC CONTROL ASSY 927
A168880 CONTROLLER ASSY BOOM 931
1957499 SWITCH ASSEMBLY BLOCK 933
1770804 LEVER 935
1957499 SWITCH ASSEMBLY BLOCK 937
1770804 LEVER 939
1957499 SWITCH ASSEMBLY BLOCK 941
1770804 LEVER 943
810300351 JIB STOP ASSY 945
1957499 SWITCH ASSEMBLY BLOCK 947
1770804 LEVER 949
81026143 ELECTRIC ACCESSORY ASSY 951
81026145 ELECTRIC ACCESSORY ASSY 953
81023604 ROTATING BED ASSY GENERAL ASSY 955
810201591 DRIVE SWING ASSY 957
81020191 MOTOR HYDR PISTON 961
810201592 DRIVE SWING ASSY 963
X
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 20, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651103
Item Part Description Page
810253830 GEARBOX ASSEMBLY 965
810236031 CARBODY ASSY 967
810236151 PIPING HYDR ASSY 973
810236161 JOINT ROTATING UNION 979
81020145 JOINT ROTATING UNION 981
810236241 PIN PULLER ASSY 983
810236271 COUNTERWEIGHT ASSY CARBODY 985
810236301 MAST ASSY 987
810236311 CAB ASSY 993
810236491 DRUM BOOM HOIST ASSY 997
810244781 DRUM BOOM HOIST ASSY 999
81020254 DRIVE PLANETARY 1003
81021860 MOTOR HYDR PISTON FIX 1005
81020310 VALVE, COUNTERBALANCE 1009
81020347 PUMP HYDR PISTON FIXED 1013
810264701 PAWL ASSY 1015
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 1017
810236531 COUNTERWEIGHT ASSY & ROTATING 1021
810244300 CYLINDER HYDR 1023
81023655 PIPING HYDR ASSY 1025
810238871 TANK HYDRAULIC ASSY RET FILTRA 1027
810241071 PIPING HYDR ASSY ACCESSORIES 1035
810241081 PIPING HYDR ASSY SUCTION 1041
81039696 PIPING HYDR ASSY 1047
81020193 VALVE DIRECTIONAL CONTROL 1057
810241101 PIPING HYDR ASSY FAN 1061
810241111 PIPING HYDR ASSY 1069
810238761 WIRE ROPE ROTATION RESIST 1073
810238841 WIRE ROPE ROTATION RESIST 1075
81028581 ROTATING BED ASSY 1077
810309331 GREASE PIPING ASSY 1079
81036811 PIN PULLER 1081
810371561 PIN PULLER 1083
810371571 PIN PULLER BOOM HINGE 1085
810236171 CRAWLER 1087
810216742 ROLLER FRONT ASSY 1089
810236211 DRIVE CRAWLER ASSY 1091
810351191 PIPING HYDR ASSY 1093
810236181 CRAWLER 1097
810216742 ROLLER FRONT ASSY 1099
810236211 DRIVE CRAWLER ASSY 1101
810254191 PIPING HYDR ASSY 1103
2 810295461 KIT, JOB BOX 1105
2 810220121 NAMEPLATE & DECAL ASSY ENGLISH 1107
810220130 DECAL MLC165 (WHITE LETTERS)
3 A166895 VENT BREATHER CARTRDGE,RPLCMNT
6 810224822 BASIC PENDANTS #134 FOR #74 BO 1109
7 810224825 PENDANTS 10FT #134 JIB INSERT 1115
10 810224826 PENDANTS 20FT #134 JIB INSERT 1121
11 810224826 PENDANTS 20FT #134 JIB INSERT 1127
12 810238761 WIRE ROPE ROTATION RESIST 1129
14 810238841 WIRE ROPE ROTATION RESIST 1131
21 2182145 15T HOOK, /WEIGHT BALL 1150# 1133
38 90038119 500HR SERVICE KIT
39 90038080 1000HR SERVICE KIT
DECALS
1 1759161 DECAL, FOR BOOM DISASSEMBLY– 1135
3 810220129 NAMEPLATE & DECAL ASSY SN 9165
4 84026406 DECAL ASSY PARTS BOX 1137
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 1139
8 800172005 DECAL CRANESTAR LOGO
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 1141
11 81040706 DECAL ENGLISH BASE BOM ASSY 1145
14 810407064 DECAL ENGLISH – FREE FALL 1151
84020659 DECAL, DANGER FLYING OBJ HAZ
15 810407065 DECAL ENGLISH – CRANE STAR 1155