Manitowoc Crane MLC165 Parts Manual SN 91651104 – PDF DOWNLOAD

Manitowoc Crane MLC165 Parts Manual SN 91651104 – PDF DOWNLOAD

The Manitowoc Crane MLC165 Parts Manual (SN 91651104) in PDF format is an essential maintenance guide. Easily downloadable, it offers detailed insights into components, facilitating efficient troubleshooting, and ensuring optimal performance for the MLC165 crane.

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Manitowoc Crane MLC165 Parts Manual SN 91651104 – PDF DOWNLOAD

Language : English
Pages : 953
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Crane MLC165 Parts Manual SN 91651104 – PDF DOWNLOAD

BOOM
1 80078132 BOOM ASSEMBLIES INSTALL. 1
81023605 BUTT ASSY 3
A080821 INDICATOR ASSY 5
81023611 BOOM POINT LOWER ASSY 7
810088299 SIGN BOOM 9
81023609 TOP ASSY 11
81026708 GUIDE WIRE ROPE ASSY 13
6 80078137 UPPER BOOM PT RIGGING ASSBLY’S 15
1655485 SOCKET-WEDEGE FOR UPPER POINT 17
6462460 SOCKET/WEDGE, 1″” (26 MM) 19
1704193 SHEAVE FOR 1″ WIRE ROPE 23
1712501 SHEAVE ASSY 27
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 29
810062190 SHEAVE WIRE ROPE 31
1712505 SHEAVE ASSY 33
6462460 SOCKET/WEDGE, 1″” (26 MM) 35
810062190 SHEAVE WIRE ROPE 37
A152810 SOCKET/WEDGE, 1-1/4″” (32 MM) 39
6462450 SOCKET/WEDGE, 7/8″” (22 MM) 41
6462470 SOCKET/WEDGE, 1-1/8″” (29 MM) 43
A062780 SOCKET BUTTON 45
7 81036422 CATWALK 47
8 81036424 CATWALK 49
9 81036423 CATWALK ASSY #74A,6.00M INSERT 51
10 81024293 INSERT ASSY #74 53
810364251 CATWALK ASSY #74A, 55
14 81024295 INSERT ASSY 57
810364251 CATWALK ASSY #74A, 59
15 810364251 CATWALK ASSY #74A, 61
20 81023601 ELECTRIC CONTROL ASSY 69
A168880 CONTROLLER ASSY BOOM 73
1957499 SWITCH ASSEMBLY BLOCK 75
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
1770804 LEVER 77
1957499 SWITCH ASSEMBLY BLOCK 79
1770804 LEVER 81
1957499 SWITCH ASSEMBLY BLOCK 83
1770804 LEVER 85
810300351 JIB STOP ASSY 87
1957499 SWITCH ASSEMBLY BLOCK 89
1770804 LEVER 91
81026143 ELECTRIC ACCESSORY ASSY 93
81026145 ELECTRIC ACCESSORY ASSY 95
21 810236011 ELECTRIC CNTRL ASSY OPT 1 103
A168880 CONTROLLER ASSY BOOM 107
1957499 SWITCH ASSEMBLY BLOCK 109
1770804 LEVER 111
1957499 SWITCH ASSEMBLY BLOCK 113
1770804 LEVER 115
1957499 SWITCH ASSEMBLY BLOCK 117
1770804 LEVER 119
810300351 JIB STOP ASSY 121
1957499 SWITCH ASSEMBLY BLOCK 123
1770804 LEVER 125
81026143 ELECTRIC ACCESSORY ASSY 127
81026145 ELECTRIC ACCESSORY ASSY 129
42 81024287 INSERT ASSY 131
81036422 CATWALK 133
43 81024289 INSERT ASSY #74 6.00 M 135
44 81024291 INSERT ASSY #74 137
81036424 CATWALK 139
810209429 GUIDE WIRE ROPE ASSY 141
810209439 GUIDE WIRE ROPE ASSY 143
SUPERSTRUCTURE
1 80078115 STD ROT BED INSTALLS 145
81023655 PIPING HYDR ASSY 147
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
810238871 TANK HYDRAULIC ASSY RET FILTRA 149
810241071 PIPING HYDR ASSY ACCESSORIES 157
810241081 PIPING HYDR ASSY SUCTION 163
81039696 PIPING HYDR ASSY 169
81020193 VALVE DIRECTIONAL CONTROL 179
810241101 PIPING HYDR ASSY FAN 183
810241111 PIPING HYDR ASSY 191
810236311 CAB ASSY 197
810236401 PIPING FUEL ASSY 201
81024415 SHEAVE 203
810242980 SHEAVE ASSY 21.85 DIA 205
810251711 ELECTRIC CONTROL ASSY 213
81028056 SENSOR ASSY 217
81028581 ROTATING BED ASSY 219
81036811 PIN PULLER 221
810371561 PIN PULLER 223
810371571 PIN PULLER BOOM HINGE 225
810371571 PIN PULLER BOOM HINGE 227
3 810241076 PIPING HYDR ASSY W/SELF ERECT 235
4 810360921 CYLINDER HYDR ASSY 237
810228870 HOOK & LATCH ASSY. 239
810236261 OUTRIGGER ASSY 241
81019937 CYLINDER HYDR ASSY 243
810247561 OUTRIGGER PAD ASSY 245
6 810236081 PIPING HYDR ASSY 249
7 80078117 CWT SERIES 2 251
810236531 COUNTERWEIGHT ASSY & ROTATING 255
810244300 CYLINDER HYDR 257
9 810236312 CAB ASSY STANDARD NON-TILT CAB 261
11 810241082 PIPING HYDR ASSY W/FREE FALL 265
16 80078118 SINGLE FRONT DRUM WITH FREEFAL 267
810241113 PIPING HYDR ASSY PILOT 275
810246711 PAWL ASSY 279
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
810251712 ESI ROTATING BED 287
81028056 SENSOR ASSY 291
17 80078119 SINGLE FRONT DRUM W/ FREFAL FA 293
810236591 DRUM ASSY 295
810236611 DRUM ASSY FRONT W/ FREE FALL 297
81020194 VALVE COUNTERBALANCE 299
81021862 MOTOR HYDR PISTON VAR 301
810273770 GEARBOX, FREEFALL 303
810301851 LEVEL INDICATOR ASSY FRONT 305
18 80078121 SINGLE REAR DRUM WITH FREEFALL 307
810241115 PIPING HYDR ASSY PILOT 315
810251712 ESI ROTATING BED 325
81028056 SENSOR ASSY 329
19 80078122 SINGLE REAR DRUM W/ FF (FABR) 331
810236461 DRUM ASSY 333
810236471 DRUM ASSY REAR W/ FREE FALL 335
81020194 VALVE COUNTERBALANCE 337
81021862 MOTOR HYDR PISTON VAR 339
810273770 GEARBOX, FREEFALL 341
810301852 LEVEL INDICATOR REAR DRUM 343
21 80078124 W/ FF FRONT AND REAR DRUM 345
810241072 PIPING HYDR ASSY W/FREEFALL 353
810241121 PIPING HYDR ASSY 359
810241122 PIPING HYDR ASSY FREEFALL 365
810241124 PIPING HYDR ASSY FREE FALL 371
23 80078126 W/ FF FNT DRUM & NON-FF RR DM 373
810241075 PIPING HYDR ASSY LESS REAR FRE 381
810241121 PIPING HYDR ASSY 387
810241122 PIPING HYDR ASSY FREEFALL 393
810241123 PIPING HYDR ASSY FREEFALL 399
30 80078127 BOOM HOIST ASSY W /R & P 401
810236491 DRUM BOOM HOIST ASSY 403
810244781 DRUM BOOM HOIST ASSY 405
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
81020254 DRIVE PLANETARY 409
81021860 MOTOR HYDR PISTON FIX 411
81020310 VALVE, COUNTERBALANCE 415
81020347 PUMP HYDR PISTON FIXED 419
810264701 PAWL ASSY 421
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 423
810244781 DRUM BOOM HOIST ASSY 425
81020254 DRIVE PLANETARY 429
81021860 MOTOR HYDR PISTON FIX 431
81020310 VALVE, COUNTERBALANCE 435
81020347 PUMP HYDR PISTON FIXED 439
810264701 PAWL ASSY 441
810263323 CYL HYD ASSY.40.0″BORE X 40.0″ 443
31 810201591 DRIVE SWING ASSY 445
81020191 MOTOR HYDR PISTON 449
810201592 DRIVE SWING ASSY 451
810253830 GEARBOX ASSEMBLY 453
32 810201592 DRIVE SWING ASSY 455
810253830 GEARBOX ASSEMBLY 457
33 80078128 POWER PLANT CUMMINS T-3 459
810251841 ELECTRIC POWER PLANT ASSY 461
810339401 CLEANER AIR ASSY 463
810284601 PUMP DRIVE ASSY 465
810284600 PUMP ASSY 467
81020226 PUMP HYDR PISTION VARIABLE 473
81020227 PUMP, HYDRAULIC PISTON VARIABL 477
81041681 PUMP PISTON ASSY. 28 CC 479
810284602 PUMP DRIVE ASSY OPTION 1 WITH 481
81020272 PUMP HYDR GEAR 483
810286781 AIR CONDITIONER & HEATER ASSY 487
810138840 AIR CONDITIONING KIT 489
90026282 KIT, AIR CONDITIONER 491
810312461 POWER PLANT ASSY 493
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
A053600 KIT, SINGLE USE COOLANT ADDITI 495
35 810284602 PUMP DRIVE ASSY OPTION 1 WITH 497
81020272 PUMP HYDR GEAR 499
37 80078130 MAST 501
810200041 ELECTRIC CONTROL ASSY 503
810208781 WIRE ROPE ASSY. 505
810236301 MAST ASSY 507
A111261 SENSOR ASSY 511
43 810309331 GREASE PIPING ASSY 513
55 810238872 TANK HYDRAULIC ASSY, W/O HEATE 515
56 810396961 PIPING HYDR ASSY OPTION 1 521
81020193 VALVE DIRECTIONAL CONTROL 531
58 81024327 MAST ASSY W/O LIFTING LUGS 535
810242980 SHEAVE ASSY 21.85 DIA 537
60 84021657 AUTO LUBE SYSTEM 541
A179790 PUMP GREASE ELEC 543
61 84026770 BRACKET WELDMENT MOD 545
62 84026803 DRUM AUXILIARY BRACKET MOD 547
63 84026550 ENCLOSURE DOOR STAY MOD 549
SUPERSTRUCTURE CAB
1 80078136 STD CAB ASSBLY’S 551
A020192 PEDAL FOOT ASSY 553
81018725 CONSOLE CONTROL ASSY 555
2 810247742 CAB ASSY 559
81018723 CAB SUBASSY 563
81018725 CONSOLE CONTROL ASSY 565
81019625 CAB SUBASSY 24V STAND 575
810196300 DOOR ASSEMBLY, CAB 581
80004449 KIT – FRONT WIPER 585
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 587
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 589
(COMPLETE ASSEMBLY)
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
80023695 WINDOW ASSEMBLY – SIDE RH 591
80004174 WINDOW ASSEMBLY – REAR 593
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 595
(COMPLETE ASSEMBLY)
3 810247731 CAB ASSY 597
810216711 PIPING HYDR ASSY 599
810247741 CAB ASSY 601
81018723 CAB SUBASSY 605
81018725 CONSOLE CONTROL ASSY 607
81019625 CAB SUBASSY 24V STAND 617
810196300 DOOR ASSEMBLY, CAB 623
80004449 KIT – FRONT WIPER 627
(24 VOLT)
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 629
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 631
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 633
80004174 WINDOW ASSEMBLY – REAR 635
(COMPLETE ASSEMBLY)
80003325 SKYLIGHT ASSEMBLY – SLIDING 637
(COMPLETE ASSEMBLY)
810247751 CAB ASSY 639
810026621 COVER ASSY 641
810301791 INDICATOR ASSY 643
810248681 CAB OPTION SUN VISOR 645
810248711 SWITCH TIER 4 ENGINE 647
810248761 ACCESSORY 649
810248801 PEDAL FOOT 651
4 810248801 PEDAL FOOT 653
11 810248681 CAB OPTION SUN VISOR 655
13 810026621 COVER ASSY 657
19 810416871 HYD LINES INSTL CAB W FF BRAKE 665
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
22 810416874 HYD LINES INST CAB WO FF 673
23 810416876 HYD LINES INST WO TILT CAB CYL 681
24 81041687 HYD LINES INSTALL PILOT CAB 683
LOWERWORKS/CARRIER
1 810236031 CARBODY ASSY 685
810236151 PIPING HYDR ASSY 691
810236161 JOINT ROTATING UNION 697
81020145 JOINT ROTATING UNION 699
810236241 PIN PULLER ASSY 701
1 810236171 CRAWLER 703
810216742 ROLLER FRONT ASSY 705
810236211 DRIVE CRAWLER ASSY 707
810351191 PIPING HYDR ASSY 709
2 810236151 PIPING HYDR ASSY 715
2 810236172 CRAWLER – PUMP KIT – 721
810216742 ROLLER FRONT ASSY 723
3 810236161 JOINT ROTATING UNION 725
81020145 JOINT ROTATING UNION 727
3 810236181 CRAWLER 729
810216742 ROLLER FRONT ASSY 731
810236211 DRIVE CRAWLER ASSY 733
810254191 PIPING HYDR ASSY 735
4 810236241 PIN PULLER ASSY 739
4 810236182 CRAWLER – PUMP KIT – 741
810216742 ROLLER FRONT ASSY 743
5 810236261 OUTRIGGER ASSY 745
81019937 CYLINDER HYDR ASSY 747
810247561 OUTRIGGER PAD ASSY 749
5 810236211 DRIVE CRAWLER ASSY 751
6 810247561 OUTRIGGER PAD ASSY 753
6 810246671 GEARBOX ASSY 755
7 810236271 COUNTERWEIGHT ASSY CARBODY 757
7 810254191 PIPING HYDR ASSY 759
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Nov 24, 2015 Rev: 002
Model Number
MLC165
Serial Number
91651104
Item Part Description Page
8 810351191 PIPING HYDR ASSY 763
LOOSE SHIP ITEMS
1 81023600 GENERAL ASSY 765
81042586 PARTS BOX ASSY 767
3856530 JACK CYLINDER 769
A041430 PUMP 771
2 810295461 KIT, JOB BOX 773
2 810220121 NAMEPLATE & DECAL ASSY ENGLISH 775
810220130 DECAL MLC165 (WHITE LETTERS)
3 A166895 VENT BREATHER CARTRDGE,RPLCMNT
12 810238761 WIRE ROPE ROTATION RESIST 777
14 810238841 WIRE ROPE ROTATION RESIST 779
18 2370995 HOOKBLOCK ASSY. 100T 781
2370990 BLOCK HOOK 100T 783
21 2182145 15T HOOK, /WEIGHT BALL 1150# 785
22 0222051 TOOL, LIST — ADD FOR EXPORT 787
38 90038119 500HR SERVICE KIT 789
39 90038080 1000HR SERVICE KIT 791
DECALS
1 1759161 DECAL, FOR BOOM DISASSEMBLY– 793
3 810220129 NAMEPLATE & DECAL ASSY SN 9165
4 84026406 DECAL ASSY PARTS BOX 795
6 810220122 NAMEPLATE & DECAL ASSY ENGLISH 797
8 800172005 DECAL CRANESTAR LOGO
10 810220123 NAMEPLATE & DECAL ASSY FREE FA 799
11 81040706 DECAL ENGLISH BASE BOM ASSY 803
14 810407064 DECAL ENGLISH – FREE FALL 809
84020659 DECAL, DANGER FLYING OBJ HAZ
15 810407065 DECAL ENGLISH – CRANE STAR 813
17 810407067 DECAL ENGLISH – NON-CERT T3